Hanging bracket for ship body welding
By designing lifting components and limit support components in the welding hanger, the problems of unstable limits and small application range of existing welding hangers are solved, and stable limits and support for workpieces of different diameters and sizes are achieved, which improves the stability and adjustability of the welding process.
Patent Information
- Application Number
- CN202421742294.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The limiting mechanism of the existing welding hanger cannot stably support and limit large welded workpieces, and is not suitable for workpieces of different diameters, resulting in unstable positioning and small application range.
A hull welding hanger is designed, adopting lifting components and limit support components. By setting up a triangular limit support groove and limit support roller, limit support and support for workpieces of different diameters and sizes are realized, and the load seat is driven to move through a bidirectional screw and a drive motor, which is suitable for ship equipment of different lengths.
It improves the limit and support stability of welding workpieces, expands the scope of application of the limit mechanism, and enhances the stability and adjustability of the welding process.
Smart Images

Figure CN222957816U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding aids, and more particularly to a hanging bracket for ship welding. Background Art
[0002] During the processing of a ship hull, it is necessary to weld some equipment and structures on the ship hull. However, since the volume and weight of ship welding workpieces are usually large, during the welding process, a hanging bracket and a supporting device are required to limit and support the welding main body and the workpiece to be welded.
[0003] For example, a welding hanging bracket structure with the patent publication number CN220679803U includes a hanging bracket. One side of the hanging bracket is fixedly connected with a driving motor. The output shaft of the driving motor is fixedly connected with an installation lead screw through a coupling. The surface of the installation lead screw is threadedly sleeved with an adjusting nut sleeve. One side of the adjusting nut sleeve is fixedly connected with an electric push rod. A connecting component is arranged at the bottom end of the electric push rod. One end of the connecting component is fixedly connected with an upper pressing plate, and a lower pressing plate is arranged at the bottom of the upper pressing plate. The utility model can drive the electric push rod, the upper pressing plate, the lower pressing plate and the clamped workpiece to move in position, and is more convenient for welding the clamped workpiece on the welding hanging bracket.
[0004] In the welding hanging bracket structure proposed in the above patent document, during the actual limiting process of the workpiece by the upper pressing plate and the lower pressing plate of the limiting mechanism, the welding workpiece main body cannot be stably supported and limited, and the workpiece is prone to unstable positioning. Moreover, the arc-shaped structure cannot be applied to limit workpieces with different diameters, resulting in a small application range of the limiting mechanism. Therefore, it is necessary to improve the limiting mechanism. Summary of the Utility Model
[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a hanging bracket for ship welding, which has the advantages of good stability and high adjustability, so as to solve the problems existing in the above background art.
[0006] The utility model provides the following technical solution: A hanging bracket for ship welding includes a base. The upper surface of the base is fixedly connected with a fixed frame. The surface of the fixed frame is fixedly connected with a sliding rod. A hoisting assembly is slidably arranged on the surface of the sliding rod, and the hoisting assembly is used for hoisting and positioning the welding workpiece.
[0007] Two symmetrically arranged mounting blocks are fixedly connected to the upper surface of the base. A bidirectional lead screw is rotatably connected between the two mounting blocks. Two moving blocks are threadedly connected to the surface of the bidirectional lead screw. The upper surfaces of the two moving blocks are fixedly connected with limiting and supporting assemblies, and the supporting assemblies are used for supporting and limiting the welding workpiece.
[0008] The limiting and supporting assembly includes a bearing seat, and a triangular limiting and supporting groove is formed on the upper surface of the bearing seat. By providing the triangular limiting and supporting groove 8, cylindrical workpieces with different diameters can be limited, improving the applicable range of the bearing seat 7. An installation groove is formed inside the bearing seat, and four limiting and supporting rollers are rotatably connected to the inner wall of the installation groove. The four limiting and supporting rollers are symmetrically distributed in groups of two inside the limiting and supporting groove, and the bearing seat of the limiting and supporting assembly can be used to limit and support the hull workpiece.
[0009] Furthermore, an adjusting motor is fixedly connected to the side surface of the bearing seat. The output shaft of the adjusting motor extends into the installation groove and is fixedly connected to the rotating shaft of the limiting and supporting roller.
[0010] Furthermore, two guiding plates are fixedly connected to the lower surface of the bearing seat. A supporting roller is rotatably connected to the surface of the guiding plate, and the supporting roller is in sliding connection with the ground.
[0011] Furthermore, a driving box is fixedly connected to the upper surface of the base. A driving motor is fixedly connected inside the driving box, and a first bevel gear is fixedly connected to the output shaft of the driving motor.
[0012] Furthermore, the position of the driving box corresponds to the bidirectional lead screw. A second bevel gear is fixedly connected to the surface of the bidirectional lead screw, and the first bevel gear meshes with the second bevel gear.
[0013] Furthermore, the hoisting assembly includes a movable mounting seat slidably sleeved on the surface of the sliding rod. An electric telescopic rod is fixedly installed on the lower surface of the movable mounting seat. The telescopic end of the electric telescopic rod is fixedly connected to a lifting rope. The bottom end of the lifting rope is fixedly connected to a limiting frame. The limiting frame is of a frame structure, and a plurality of support bars are arranged on the inner side surface of the limiting frame, so that the welding part of the workpiece can pass through the limiting frame and contact the hull workpiece.
[0014] Furthermore, two fixing plates are fixedly connected to the upper surface of the movable mounting seat. A guiding pulley is rotatably connected between the two fixing plates. A limiting guiding groove is formed on the lower surface of the fixing frame, and the guiding pulley is in sliding connection with the inner wall of the limiting guiding groove.
[0015] Furthermore, a rubber anti-slip sleeve is fixedly sleeved on the surface of the limiting and supporting roller, and the bidirectional lead screw is rotatably connected to the side surface of the driving box through a bearing.
[0016] The technical effects and advantages of the present utility model:
[0017] 1. The utility model is provided with a hoisting component and a limit support component. When welding a ship workpiece, the bearing seat of the limit support component can be used to limit and support the hull workpiece, and the limit frame of the hoisting component can be used to limit and support the welding fitting. The movable mounting seat can move left and right on the surface of the sliding rod, so as to facilitate the horizontal positioning of the limit frame. At the same time, the electric telescopic rod is used to position the limit frame up and down in height, playing an auxiliary welding effect and being beneficial to improving the welding stability.
[0018] 2. The utility model is provided with a bidirectional lead screw, and a guide plate and a support roller are arranged on the lower surface of the bearing seat. The bidirectional lead screw can be used to drive the two bearing seats to adjust their positions, which is suitable for supporting and limiting ship equipment of different lengths. At the same time, the support roller is used to move on the ground, which can play a guiding and supporting role for the bearing seat and improve the smoothness and stability of the bearing seat during the moving adjustment process. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a front view structural schematic diagram of the utility model;
[0020] Figure 2 is a rear view structural schematic diagram of the utility model;
[0021] Figure 3 is a side sectional structural schematic diagram of the bearing seat of the utility model;
[0022] Figure 4 is a top sectional structural schematic diagram of the driving box of the utility model
[0023] Figure 5 is a partial side sectional structural schematic diagram of the fixing frame of the utility model.
[0024] The reference numerals are: 1, base; 2, fixing frame; 3, sliding rod; 4, mounting block; 5, bidirectional lead screw; 6, moving block; 7, bearing seat; 8, limit support groove; 9, mounting groove; 10, limit support roller; 11, adjusting motor; 12, guide plate; 13, support roller; 14, driving box; 15, driving motor; 16, first bevel gear; 17, second bevel gear; 18, movable mounting seat; 19, electric telescopic rod; 20, suspension rope; 21, guiding pulley; 22, limit guiding groove; 23, rubber anti-slip sleeve; 24, limit frame. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] Next, the technical solutions in the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the present utility model. In addition, the forms of each structure described in the following embodiments are merely examples. A hanger for hull welding involved in the present utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
[0026] Referring to Figures 1-5 , the present utility model provides a hanger for hull welding, including a base 1. A fixed frame 2 is fixedly connected to the upper surface of the base 1. A sliding rod 3 is fixedly connected to the surface of the fixed frame 2. A hoisting assembly is slidably arranged on the surface of the sliding rod 3, and the hoisting assembly is used for hoisting and positioning a welding workpiece.
[0027] The hoisting assembly includes a movable mounting seat 18 slidably sleeved on the surface of the sliding rod 3. An electric telescopic rod 19 is fixedly installed on the lower surface of the movable mounting seat 18. The telescopic end of the electric telescopic rod 19 is fixedly connected to a lifting rope 20. The bottom end of the lifting rope 20 is fixedly connected to a limiting frame 24. Two fixing plates are fixedly connected to the upper surface of the movable mounting seat 18. A guiding pulley 21 is rotatably connected between the two fixing plates. A limiting guiding groove 22 is formed in the lower surface of the fixed frame 2, and the guiding pulley 21 is slidably connected to the inner wall of the limiting guiding groove 22.
[0028] Two symmetrically arranged mounting blocks 4 are fixedly connected to the upper surface of the base 1. A bidirectional lead screw 5 is rotatably connected between the two mounting blocks 4. Two moving blocks 6 are threadedly connected to the surface of the bidirectional lead screw 5. Limiting support assemblies are fixedly connected to the upper surfaces of the two moving blocks 6, and the support assemblies are used for supporting and limiting a hull workpiece.
[0029] A driving box 14 is fixedly connected to the upper surface of the base 1. The bidirectional lead screw 5 is rotatably connected to the side surface of the driving box 14 through a bearing. A driving motor 15 is fixedly connected to the inside of the driving box 14. The output shaft of the driving motor 15 is fixedly connected to a first bevel gear 16. The position of the driving box 14 corresponds to that of the bidirectional lead screw 5. A second bevel gear 17 is fixedly connected to the surface of the bidirectional lead screw 5, and the first bevel gear 16 meshes with the second bevel gear 17.
[0030] The limiting support assembly includes a bearing seat 7. Two guiding plates 12 are fixedly connected to the lower surface of the bearing seat 7. A support roller 13 is rotatably connected to the surface of the guiding plate 12, and the support roller 13 is slidably connected to the ground.
[0031] It should be noted that by driving the first bevel gear 16 with the drive motor 15, the second bevel gear 17 and the bidirectional lead screw 5 can be driven to rotate, thereby driving the two bearing seats 7 to move simultaneously. This is applicable to supporting and limiting ship equipment of different lengths. Moreover, by providing a guide plate 12 and support rollers 13 on the lower surface of the bearing seat 7, and using the support rollers 13 to move on the ground, the bearing seat 7 can be guided and supported, improving the smoothness and stability of the bearing seat 7 during the movement and adjustment process.
[0032] The upper surface of the bearing seat 7 is provided with a triangular limit support groove 8, and an installation groove 9 is provided inside the bearing seat 7. The inner wall of the installation groove 9 is rotatably connected with four limit support rollers 10, and the four limit support rollers 10 are symmetrically distributed in the limit support groove 8 in groups of two. A rubber anti-slip sleeve 23 is fixedly sleeved on the surface of the limit support roller 10. The side of the bearing seat 7 is fixedly connected with an adjustment motor 11. The output shaft of the adjustment motor 11 extends into the installation groove 9 and is fixedly connected with the rotating shaft of the limit support roller 10. It should be noted that by providing the triangular limit support groove 8, cylindrical workpieces of different diameters can be limited, improving the applicable range of the bearing seat 7.
[0033] When welding a ship workpiece, first place the hull pipe fitting on the surfaces of the two bearing seats 7, use the limit support rollers 10 in the limit support groove 8 to limit the workpiece, then use the limit frame 24 of the hoisting assembly to limit and support the welding fitting, and then move the limit frame 24 to drive the movable mounting seat 18 to move left and right on the sliding rod 3, thereby facilitating the horizontal positioning of the limit frame 24. At the same time, use the electric telescopic rod 19 to perform vertical height positioning on the limit frame 24, facilitating the welding of the fitting to be welded with the hull pipe fitting. It is also possible to drive the limit support rollers 10 to rotate by using the adjustment motor 11, thereby driving the hull pipe fitting to rotate and position at different angles, facilitating the welding of different positions on the surface of the hull pipe fitting and improving the adjustability of the limit support assembly.
[0034] Finally, it should be noted that in the attached drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A hanger for hull welding, comprising a base (1), characterized in that: The upper surface of the base (1) is fixedly connected to a fixing frame (2), the surface of the fixing frame (2) is fixedly connected to a sliding rod (3), and the surface of the sliding rod (3) is slidably provided with a lifting assembly, which is used to lift and position the welding workpiece; The upper surface of the base (1) is fixedly connected to two mutually symmetrical mounting blocks (4), a bidirectional screw rod (5) is rotatably connected between the two mounting blocks (4), the surface of the bidirectional screw rod (5) is threadedly connected to two moving blocks (6), and the upper surfaces of the two moving blocks (6) are fixedly connected to a limited position support assembly, and the support assembly is used to support and limit the hull workpiece; The position limiting support assembly comprises a bearing seat (7), the upper surface of the bearing seat (7) is provided with a triangular position limiting support groove (8), and the interior of the bearing seat (7) is provided with a mounting groove (9), the inner wall of the mounting groove (9) is rotatably connected with four position limiting support rollers (10), and the four position limiting support rollers (10) are symmetrically distributed in the interior of the position limiting support groove (8) in groups of two.
2. A hull welding hanger according to claim 1, characterized in that: An adjusting motor (11) is fixedly connected to the side of the bearing seat (7), and the output shaft of the adjusting motor (11) extends into the interior of the mounting groove (9) and is fixedly connected to the rotating shaft of the limiting support roller (10).
3. A hull welding hanger according to claim 2, characterized in that: The lower surface of the bearing seat (7) is fixedly connected to two guide plates (12), the surface of the guide plate (12) is rotatably connected to a support roller (13), and the support roller (13) is slidably connected to the ground.
4. A hull welding hanger according to claim 3, characterized in that: A drive box (14) is fixedly connected to the upper surface of the base (1), a drive motor (15) is fixedly connected inside the drive box (14), and an output shaft of the drive motor (15) is fixedly connected to a first bevel gear (16).
5. A hull welding hanger according to claim 4, characterized in that: The position of the driving box (14) corresponds to the bidirectional screw rod (5), the surface of the bidirectional screw rod (5) is fixedly connected with a second bevel gear (17), and the first bevel gear (16) is meshed with the second bevel gear (17).
6. A hull welding hanger according to claim 5, characterized in that: The lifting assembly comprises a movable mounting seat (18) slidably sleeved on the surface of the sliding rod (3), an electric telescopic rod (19) being fixedly mounted on the lower surface of the movable mounting seat (18), a telescopic end of the electric telescopic rod (19) being fixedly connected to a lifting rope (20), and a bottom end of the lifting rope (20) being fixedly connected to a limiting frame (24).
7. A hull welding hanger according to claim 6, characterized in that: The upper surface of the movable mounting seat (18) is fixedly connected to two fixing plates, a guide pulley (21) is rotatably connected between the two fixing plates, a limiting guide groove (22) is provided on the lower surface of the fixing frame (2), and the guide pulley (21) is slidably connected to the inner wall of the limiting guide groove (22).
8. A hull welding hanger according to claim 7, characterized in that: The surface fixing sleeve of the position-limiting support roller (10) is provided with a rubber anti-slip sleeve (23), and the bidirectional screw rod (5) is rotationally connected to the side of the driving box (14) via a bearing.
Citation Information
Patent Citations
Welding hanging bracket structure
CN220679803U