Repairing device for gold stamping die

By designing a device for repairing gold stamping molds, the problem of waste gas pollution in traditional repair methods is solved, effective capture and purification of waste gas is achieved, and environmental protection and safety of repair operations are improved.

CN222957886UActive Publication Date: 2025-06-10KUNMING XINBO MOLD MANUFACTURING CO LTD
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Patent Information

Application Number
CN202422000266.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-06-10
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

Traditional gold stamping mold repair methods generate waste gas when melting copper materials, resulting in environmental pollution and operator health risks.

Method used

A device for repairing a gold stamping mold is designed, including components such as repairing the machine body, repairing the gun head, air collection box, purification mechanism, etc. The exhaust gas is captured through the air collecting hood, and enters the air collecting box through the air collecting pipe and telescopic pipe. The filter plate and fan are used for deep filtration and purification to ensure that the exhaust gas is effectively treated.

Benefits of technology

Effectively capture and purify the waste gas generated during the repair process, reduce environmental pollution and operator health risks, and improve the environmental protection and safety of repair operations.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222957886U_ABST
    Figure CN222957886U_ABST
Patent Text Reader

Abstract

The utility model is suitable for the technical field of die repairing, and provides a gold stamping die repairing device which comprises a base plate, and an installation frame is fixed to the top of the base plate. The repairing machine main body is arranged on the mounting frame; the repairing gun head is arranged on the repairing machine main body, and is used for melting a copper material to repair a gold stamping mold; and the gas collecting tank is used for collecting waste gas and is fixedly mounted on the mounting frame. According to the repairing device for the gold stamping die, the repairing machine body is matched with the repairing gun head, the defects of the gold stamping die are repaired through high-temperature molten copper, the repairing requirement of the gold stamping die is met, time is saved, cost is reduced, repairing efficiency is improved, waste gas drifting is reduced by collecting and purifying waste gas, and personnel health is facilitated.
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Description

Technical Field

[0001] The utility model belongs to the technical field of mold repair, and particularly relates to a device for repairing a bronzing mold. Background Art

[0002] During the use of traditional bronzing molds, small-area physical damages will inevitably occur due to reasons such as wear and impact. If these defects are not repaired in time, it will directly affect the accuracy and service life of the molds, and further affect the product quality and production efficiency.

[0003] At present, the methods for repairing bronzing molds mostly rely on manual welding repair, that is, using a repair machine to effectively repair mold defects by melting copper materials at high temperature. However, waste gas is often generated during the melting process, and the dispersion of these waste gases poses a potential threat to the environment and the health of operators. Summary of the Utility Model

[0004] The utility model provides a device for repairing a bronzing mold, aiming to solve the problem of pollution caused by the dispersion of waste gas during the repair of the current bronzing mold.

[0005] The utility model is realized as follows: A device for repairing a bronzing mold includes: a base plate, on the top of which an installation frame is fixed; a repair machine main body, which is arranged on the installation frame; a repair gun head, which is arranged on the repair machine main body and is used for melting copper materials to repair the bronzing mold; a gas collecting box for collecting waste gas, which is fixedly installed on the installation frame; a bracket, which is fixedly installed on the repair gun head, and a gas collecting pipe is fixedly installed on the bracket, and a gas collecting hood is fixedly communicated with the intake end of the gas collecting pipe; a telescopic pipe, which is fixedly communicated with the gas collecting box, and the intake end of the telescopic pipe is fixedly communicated with the intake end of the gas collecting pipe; a purification mechanism for pumping and filtering waste gas, which is arranged on the gas collecting box.

[0006] Preferably, the purification mechanism includes: a filter plate that can be pulled out and disassembled in the gas collecting box, which is used for filtering waste gas; a fan arranged in the gas collecting box, which is used for pumping air; a partition fixed in the gas collecting box, which is used for separating spaces; a suction pipe fixedly communicated with the partition, and the outlet end of the suction pipe is fixedly connected with the fan.

[0007] Preferably, groove blocks are symmetrically and fixedly installed on the inner walls of both sides of the installation frame, sliders are slidably installed on the groove blocks, and a placement box is fixedly installed on the sliders, and the placement box is used for storing the repair gun head.

[0008] Preferably, a hook is fixedly installed on the installation frame, a buckle is fixedly installed on the placement box, and the buckle is buckled with the hook.

[0009] Preferably, a sealable door is provided on the air collecting box, and hinges and a door lock are provided on the sealable door, and the hinges are fixedly connected to the air collecting box.

[0010] Preferably, universal wheels for unified movement are symmetrically and fixedly installed at the bottom of the base plate, and the universal wheels are of a positionable type.

[0011] Preferably, an air outlet pipe is fixedly installed at the air outlet end of the fan, and the air outlet end of the air outlet pipe extends outside the air collecting box.

[0012] Compared with the related art, the gold stamping die repair device provided by the present utility model has the following beneficial effects:

[0013] Through the cooperation of the repair machine main body and the repair gun head, it is used to repair the defects of the gold stamping die by melting copper materials at high temperature, meet the repair requirements of the gold stamping die, save time, reduce costs, and improve the repair efficiency. The waste gas is effectively captured through the air collecting hood and smoothly enters the air collecting box through the air collecting pipe and the telescopic pipe; the filter plate (activated carbon material) in the air collecting box deeply filters the waste gas to remove harmful substances such as particulate matter and soot; the fan generates suction force to ensure that the waste gas is continuously and efficiently inhaled and filtered, avoiding retention or backflow; the partition plate divides the air collecting box into different areas to achieve multi-stage filtration and purification and improve the purification effect; the repair gun head is conveniently stored and managed. The placement box slides on the groove block through the slider, which is convenient for the taking, placing and storing of the repair gun head; the buckling design of the hook and the buckle enhances the fixing and stability of the placement box and prevents sliding or falling off. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a front view structural schematic diagram of a gold stamping die repair device provided by the present utility model;

[0015] Figure 2 is a front view sectional structural schematic diagram of the present utility model;

[0016] Figure 3 is Figure 1 an enlarged structural schematic diagram of part A shown in

[0017] Figure 4 is a structural schematic diagram of the placement box in the present utility model.

[0018] Reference numerals: 1, base plate; 2, mounting rack; 3, repair machine main body; 4, repair gun head; 5, air collecting box; 6, support; 7, air collecting pipe; 8, air collecting hood; 9, telescopic pipe; 10, filter plate; 11, fan; 12, partition plate; 13, air extraction pipe; 14, groove block; 15, slider; 16, placement box; 17, hook; 18, buckle. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs; the terms used in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above drawings are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the specification and claims of this application or the above drawings are used to distinguish different objects and not to describe a specific order.

[0020] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in connection with the embodiments can be included in at least one embodiment of this application. The phrase appears in various places in the specification and does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0021] An embodiment of the present utility model provides a device for repairing a hot stamping die, as Figures 1-4 shown. The device for repairing a hot stamping die includes: a base plate 1, on the top of which an installation frame 2 is fixed; a repair machine main body 3, which is arranged on the installation frame 2; a repair gun head 4, which is arranged on the repair machine main body 3 and is used for melting copper materials to repair the hot stamping die; a gas collecting box 5 for collecting waste gas, which is fixedly installed on the installation frame 2; a bracket 6, which is fixedly installed on the repair gun head 4, and a gas collecting pipe 7 is fixedly installed on the bracket 6. The intake end of the gas collecting pipe 7 is fixedly communicated with a gas collecting hood 8; a telescopic pipe 9, which is fixedly communicated with the gas collecting box 5, and the intake end of the telescopic pipe 9 is fixedly communicated with the intake end of the gas collecting pipe 7; a purification mechanism for pumping and filtering waste gas, which is arranged on the gas collecting box 5.

[0022] In this embodiment, the base plate 1 serves as a stable foundation for the entire device, and the mounting frame 2 is fixedly installed thereon, providing a stable support platform for the main body 3 of the mender; the main body 3 of the mender is arranged on the mounting frame 2, and a repair gun head 4 is installed thereon. The repair gun head 4 is connected by a cable and is used to repair the defects of the hot stamping die by melting copper materials at high temperature to meet the repair requirements of the hot stamping die; the air collecting box 5 is fixedly installed on the mounting frame 2, and the air collecting pipe 7 fixed on the repair gun head 4 through the bracket 6 is connected to the air collecting hood 8. The air collecting hood 8 is close to the working area of the repair gun head 4 and is used to collect the waste gas generated during the repair process; effectively capture and centrally process the waste gas generated during the repair process to prevent it from directly dispersing into the environment and protect the environment and the health of the operator; the telescopic pipe 9 connects the air collecting box 5 and the air collecting pipe 7 to ensure that the waste gas can smoothly enter the air collecting box 5 from the air collecting hood 8 through the air collecting pipe 7; the purification mechanism is arranged on the air collecting box 5 and is used to pump and filter the collected waste gas to remove the harmful substances therein, further reducing the harm of the waste gas to the environment and the human body, and realizing a green and environmentally friendly repair operation.

[0023] In a further preferred embodiment of the present utility model, the purification mechanism includes: a filter plate 10 that is slidably removable and arranged in the air collecting box 5, and the filter plate 10 is used to filter the waste gas; a fan 11 arranged in the air collecting box 5, and the fan 11 is used to pump air; a partition plate 12 fixed in the air collecting box 5, and the partition plate 12 is used to separate the space; an air extraction pipe 13 fixedly communicated with the partition plate 12, and the outlet end of the air extraction pipe 13 is fixedly connected to the fan 11.

[0024] In this embodiment, the filter plate 10 is assembled inside the air collecting box 5. These filter plates 10 are made of activated carbon material and can effectively filter harmful substances such as particulate matter and soot in the waste gas. Through physical blocking and adsorption, the filter plate 10 significantly reduces the pollutant content in the waste gas and provides cleaner gas for subsequent treatment or emission. The fan 11 is arranged inside the air collecting box 5, and its function is to generate suction force to suck the waste gas collected by the air collecting hood 8 into the air collecting box 5 through the air collecting pipe 7 and the telescopic pipe 9. The introduction of the fan 11 ensures the continuity and efficiency of the waste gas collection process, avoids the retention or reflux of waste gas in the pipeline, and improves the purification efficiency. The partition plate 12 is fixed inside the air collecting box 5 and is used to divide the air collecting box into different space areas, usually including an air inlet area, a filtering area, and an air outlet area. The design of the partition plate 12 makes the flow of waste gas in the air collecting box more orderly, facilitating multi-stage filtering and purification treatment and improving the overall purification effect. The suction pipe 13 is fixedly connected to the partition plate 12, and its air outlet end is fixedly connected to the fan 11. Under the action of the fan 11, the waste gas is sucked into the fan through the suction pipe 13 for further suction treatment. The suction pipe 13, as the channel for the flow of waste gas, cooperates closely with the fan 11 to achieve the effective collection and transmission of waste gas and provides the necessary conditions for subsequent filtering and purification treatment. Through the synergistic effect of the filter plate 10, the fan 11, the partition plate 12, and the suction pipe 13, the purification mechanism realizes the efficient and thorough filtering and purification treatment of the waste gas generated during the repair process.

[0025] In a further preferred embodiment of the present utility model, groove blocks 14 are symmetrically and fixedly installed on the inner walls of both sides of the mounting frame 2. A slider 15 is slidably installed on the groove block 14, and a placement box 16 is fixedly installed on the slider 15. The placement box 16 is used for storing the repair gun head 4.

[0026] In this embodiment, the groove blocks 14 are symmetrically and fixedly installed on the inner walls of both sides of the mounting frame 2, forming a pair of parallel slide rail structures. The design of the groove blocks 14 provides a stable sliding track for the slider 15, enabling the placement box 16 to move smoothly in the horizontal direction, increasing the stability and durability of the equipment. The slider 15 is slidably installed on the groove block 14 and can slide along the track of the groove block 14. The cooperation between the slider 15 and the groove block 14 facilitates the pulling operation of the placement box 16 and improves the working efficiency. The design of the placement box 16 enables the repair gun head 4 to be properly stored when not in use, avoiding pollution or damage caused by the direct exposure of the repair gun head 4 to the air. At the same time, this also makes the repair site cleaner and more orderly, improving the quality of the working environment. In addition, by adjusting the position of the placement box 16, the repair gun head 4 can be conveniently moved to the vicinity of the mold to be repaired, improving the efficiency of the repair operation.

[0027] In a further preferred embodiment of the present utility model, a hook 17 is fixedly installed on the mounting bracket 2, and a buckle 18 is fixedly installed on the placement box 16. The buckle 18 is engaged with the hook 17.

[0028] In this embodiment, the fixation and stability of the placement box 16 are further optimized. Specifically, a hook 17 is added to the mounting bracket 2 and a buckle 18 is added to the placement box 16. The engagement design of the buckle 18 and the hook 17 not only simplifies the fixation process of the placement box 16 but also improves the firmness of the fixation.

[0029] In a further preferred embodiment of the present utility model, an openable and closable sealing door is provided on the air collection box 5. Hinges and a door lock are provided on the sealing door, and the hinges are fixedly connected to the air collection box 5.

[0030] In this embodiment, an openable and closable sealing door is provided on the air collection box 5. When the sealing door is closed, it can closely fit the box body of the air collection box 5 to ensure that the waste gas will not leak from the gap. When maintenance, replacement of the filter plate 10 or other internal operations are required, the sealing door can be opened; the design of the sealing door closes the internal structure of the air collection box 5, effectively preventing the leakage of waste gas during the purification process and ensuring the purification effect. At the same time, it also provides convenience for subsequent maintenance and servicing work.

[0031] In a further preferred embodiment of the present utility model, universal wheels for unified movement are symmetrically and fixedly installed at the bottom of the base plate 1, and the universal wheels are of a positionable type.

[0032] In this embodiment, the universal wheels are symmetrically and fixedly installed at the bottom of the base plate 1, which enables the entire device to move easily on the ground. At the same time, these universal wheels are designed to be positionable, that is, they have a locking function and can fix the position of the device when needed to prevent it from sliding or moving.

[0033] In a further preferred embodiment of the present utility model, an air outlet pipe is fixedly installed at the air outlet end of the fan 11, and the air outlet end of the air outlet pipe extends outside the air collection box 5.

[0034] In this embodiment, the air outlet pipe is fixedly installed at the air outlet end of the fan 11 as a channel for the flow of waste gas. Its design ensures that the air flow generated by the fan 11 can pass through smoothly and discharges the clean air filtered by the filter plate 10 outside the air collection box 5. The air outlet end of the air outlet pipe is specifically designed to extend outside the air collection box 5, which can prevent the discharged clean air from mixing with the waste gas inside the air collection box 5 again and ensure the purification effect.

[0035] In summary, the main body 3 of the mender cooperates with the mending gun head 4 to repair the defects of the hot stamping die by melting copper materials at high temperature, meeting the repair requirements of the hot stamping die, saving time, reducing costs, and improving the repair efficiency. The waste gas is effectively captured by the air collecting hood 8 and smoothly enters the air collecting box 5 through the air collecting pipe 7 and the telescopic pipe 9. The filter plate 10 (activated carbon material) in the air collecting box 5 deeply filters the waste gas to remove harmful substances such as particulate matter and soot. The fan 11 generates suction to ensure that the waste gas is continuously and efficiently inhaled and filtered, avoiding retention or backflow. The partition plate 12 divides the air collecting box into different areas to achieve multi-stage filtration and purification, improving the purification effect. The mending gun head is conveniently stored and managed. The placement box 16 slides on the groove block 14 through the slider 15, facilitating the taking, placing, and storing of the mending gun head 4. The snap-fit design of the hook 17 and the buckle 18 enhances the fixation and stability of the placement box 16, preventing sliding or falling off.

[0036] It should be noted that the circuits, electronic components, and modules involved in the present utility model are all prior arts, which can be fully realized by those skilled in the art without further elaboration. The content protected by the present utility model does not involve improvements to software and methods.

[0037] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented in other ways.

[0038] The above embodiments are only used to illustrate the technical solutions of the present utility model, rather than limiting the protection scope of the utility model. Obviously, the described embodiments are only partial embodiments of the present utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, those of ordinary skill in the art can still, without conflict, make combinations, additions, deletions, or other adjustments to the features in the embodiments of the present utility model according to the circumstances without creative efforts, so as to obtain different technical solutions that are essentially not deviated from the concept of the present utility model. These technical solutions also belong to the scope of protection of the present utility model.

Claims

1. A device for repairing a hot stamping mold, characterized in that: include: A base plate, a mounting frame is fixed on the top of the base plate; A repair machine body, the repair machine body being arranged on the mounting frame; A repair gun head, which is arranged on the repair machine body and is used to melt copper material and repair the hot stamping mold; An air collecting box for collecting exhaust gas, wherein the air collecting box is fixedly mounted on the mounting frame; A bracket, wherein the bracket is fixedly mounted on the repair gun head, an air collecting pipe is fixedly mounted on the bracket, and an air collecting hood is fixedly connected to the air inlet end of the air collecting pipe; A telescopic pipe, the telescopic pipe is fixedly connected to the air collecting box, and the air inlet end of the telescopic pipe is fixedly connected to the air inlet end of the air collecting pipe; A purification mechanism for extracting and filtering waste gas, wherein the purification mechanism is arranged on the air collecting box.

2. The device for repairing a hot stamping mold according to claim 1, characterized in that: The purification mechanism comprises: A removable filter plate is arranged in the gas collecting box, and the filter plate is used to filter the exhaust gas; A fan disposed in the air collecting box, the fan being used for extracting air; A partition fixed in the air collecting box, the partition being used to separate spaces; An air extraction pipe is fixedly connected to the partition, and an air outlet end of the air extraction pipe is fixedly connected to the fan.

3. The device for repairing hot stamping mold according to claim 1, characterized in that: Groove blocks are symmetrically fixedly installed on the inner walls of both sides of the mounting frame, a sliding block is slidably installed on the groove block, a placement box is fixedly installed on the sliding block, and the placement box is used to store the repair gun head.

4. The device for repairing a hot stamping mold according to claim 3, characterized in that: A hook is fixedly mounted on the mounting frame, and a buckle is fixedly mounted on the placement box, and the buckle is buckled with the hook.

5. The device for repairing a hot stamping mold according to claim 1, characterized in that: The gas collecting box is provided with an openable and closable sealing door, the sealing door is provided with a hinge and a door lock, and the hinge is fixedly connected to the gas collecting box.

6. The device for repairing a hot stamping mold according to claim 1, characterized in that: The bottom of the base plate is symmetrically fixed with universal wheels for overall movement, and the universal wheels are positionable.

7. The device for repairing a hot stamping mold according to claim 2, characterized in that: An air outlet pipe is fixedly mounted on the air outlet end of the fan, and the air outlet end of the air outlet pipe extends out of the air collecting box.