Dust removal structure for shot blasting machine

By designing a dust removal structure for shot blasting machines, using the nozzle to spray water flow and water circulation system, the problems of uneven cold water distribution and large water resource consumption in the existing technology are solved, and efficient dust removal and water resource recycling are achieved.

CN222958375UActive Publication Date: 2025-06-10QINGDAO XINYAO ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421832660.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-06-10
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

When using cold water or precipitant agents in the existing shot blasting machine dust removal device, the cold water distribution is uneven, the cooling effect is poor, and water that consumes a lot of water resources and has no effective treatment method.

Method used

A dust removal structure for shot blasting machine is designed, including a water injection mechanism, a nozzle, an inner cavity, a water pump and a recycling box. The water flow is uniformly sprayed through the nozzle, and the dust falls into the recycling chamber, and water circulation is realized through the flocculant storage box and filter partition to reduce water resource consumption.

Benefits of technology

The uniform spraying of water flow is achieved, the cooling effect in the filter box is improved, the water resource consumption is reduced, and the water with dust is effectively treated through the water circulation system, reducing operating costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222958375U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of dust removal of shot blasting machines, and particularly relates to a dust removal structure for a shot blasting machine, which comprises a support, a recovery box arranged in the support, a filter box arranged on the support, a water injection mechanism arranged on the filter box, a conveying box arranged on the water injection mechanism, a top cover arranged in the conveying box, and an air pipe arranged on the top cover. A water pump is arranged on the support close to the filter box, an input pipe is arranged at the input end of the water pump, the recycling box comprises an opening, a filter partition plate, a recycling cavity and an output cavity, and the water injection mechanism comprises a nozzle and an inner cavity. Through the water injection mechanism, the spray head, the inner cavity, the water pump and the output pipe, water flow spraying is more uniform, the cooling effect in the filtering box is guaranteed, through the recycling box, the filtering partition plate, the recycling cavity, the output cavity, the water pump, the flocculating agent storage box and the conveying pipe, water resources can be circulated, cost is reduced, water with dust can be reused after being treated, and the environment is protected. And water with dust is effectively treated.
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Description

Technical Field

[0001] The utility model relates to the technical field of shot blasting machine dust removal, in particular to a dust removal structure for a shot blasting machine. Background Technique

[0002] A shot blasting machine uses a high-speed rotating impeller to throw shot at workpieces in the chamber to achieve the purpose of cleaning. It is suitable for the sand cleaning, rust removal, scale removal and surface strengthening of small castings, forgings, stampings, gears, springs and other parts, and is especially suitable for the cleaning and strengthening of parts that are not afraid of collision. Since a large amount of dust is generated during the shot blasting process, if a large amount of dust accumulates in the shot blasting machine for a long time and the shot blasting machine continues to operate, the dust will reattach to the workpiece, causing pollution to the workpiece, and further affecting the gloss and quality of the workpiece surface. Therefore, it is necessary to timely remove the dust in the shot blasting machine, so a dust removal structure for a shot blasting machine is needed.

[0003] The prior art has the following deficiencies: In the prior art, the application number is 201921600774.2, which proposes a dust removal device for a shot blasting machine, relating to the technical field of shot blasting machines. It includes a dust collection pipe and a filter plate. Adjacent two dust collection pipes are communicated through the filter plate, and a plurality of dust collection pipes and filter plates form a filter channel. The two ends of the filter channel are respectively provided with a filter opening and a filter outlet. The utility model can timely remove the dust in the shot blasting machine, has a good dust removal effect, and the filter plate can be disassembled, which is convenient for cleaning or replacement to prevent dust accumulation.

[0004] When the above device is used, a liquid guide port is used to transport cold water for cooling into the filter channel to avoid the situation that the dust temperature in the filter channel is too high and prone to fire, or a precipitant is transported into the channel to facilitate the rapid precipitation of flying dust. A single liquid guide port is used to inject cold water. After the cold water enters the filter channel, it falls in a columnar shape and cannot be evenly distributed in the transport channel, nor can it evenly contact the filter plate. The uniformity of the cold water entering the filter channel is poor, resulting in a poor internal cooling effect. The same is true for the precipitant. At the same time, after the cold water or precipitant passes through the filter channel, it will fall into the collection box with dust and be directly discharged. Water needs to be continuously injected from the liquid guide port, resulting in a large consumption of water resources, causing waste, and the water source with dust is generally directly discharged without an effective treatment method. Content of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the utility model provides a dust removal structure for a shot blasting machine to solve the problems raised in the above background technique.

[0006] To achieve the above object, the present utility model provides the following technical solutions: A dust removal structure for a shot blasting machine, including a support, a recovery box is arranged inside the support, a filter box is arranged on the support, a water injection mechanism is arranged on the filter box, a delivery box is arranged on the water injection mechanism, a top cover is arranged inside the delivery box, an air duct is arranged on the top cover, a water pump is arranged on the support near the filter box, an input pipe is arranged at the input end of the water pump, an output pipe is arranged at the output end of the water pump, a flocculant storage tank is arranged in contact with the filter box on the support, and a delivery pipe is arranged at one end of the flocculant storage tank;

[0007] The recovery box includes an opening, a filter partition, a recovery chamber and an output chamber. A filter partition is arranged inside the recovery box, and the filter partition divides the interior of the recovery box into a recovery chamber and an output chamber, and the opening communicates with the recovery chamber;

[0008] The water injection mechanism includes a spray head and an inner cavity. A spray head is arranged inside the water injection mechanism, and an inner cavity is formed between the inner side and the outer side of the water injection mechanism.

[0009] As a preferred technical solution of the present utility model: The recovery box is fixedly installed inside the support, the filter box is fixedly installed on the support, the bottom of the filter box communicates with the opening, and a group of filter plates are fixedly arranged inside the filter box.

[0010] As a preferred technical solution of the present utility model: The water injection mechanism is fixedly installed on the top of the filter box, the delivery box is fixedly installed on the top of the water injection mechanism, and the filter box, the water injection mechanism and the delivery box are interconnected and sealed.

[0011] As a preferred technical solution of the present utility model: The top cover is fixedly installed on the top of the delivery box, the air duct is fixedly installed on the top cover and communicates with the interior of the delivery box, and a fan is arranged inside the air duct.

[0012] As a preferred technical solution of the present utility model: The water pump is fixedly installed on the support, one end of the input pipe passes through the support and extends into the output chamber, and the other end of the input pipe is connected to the input end of the water pump.

[0013] As a preferred technical solution of the present utility model: One end of the output pipe is fixedly connected to the outside of the water injection mechanism and communicates with the inner cavity, the other end of the output pipe is connected to the output end of the water pump, one end of the delivery pipe communicates with the flocculant storage tank, and the other end of the delivery pipe passes through the support and extends into the recovery chamber.

[0014] As a preferred technical solution of the present utility model: The filter partition is fixedly installed inside the recovery box, there are several groups of spray heads and they are evenly distributed on the inner side of the water injection mechanism, and the spray heads communicate with the inner cavity.

[0015] Compared with the prior art, the utility model provides a dust removal structure for a shot blasting machine, which has the following beneficial effects:

[0016] 1. For the dust removal structure for a shot blasting machine, by setting up a water injection mechanism, a spray head, an inner cavity, a water pump, and an output pipe, when the water pump is turned on, water in the recovery tank is pumped through the input pipe, and the water flow enters the inner cavity through the output pipe. After the inner cavity is full, the water flows out from the spray head and evenly sprinkles downwards from top to bottom. The water sprayed by the spray head evenly passes through the filter tank and flushes the filter plate in the filter tank. The water flow with dust will finally fall into the recovery cavity. The spraying of the water flow is more uniform, ensuring the cooling effect in the filter tank.

[0017] 2. For the dust removal structure for a shot blasting machine, by setting up a recovery tank, a filter partition, a recovery cavity, an output cavity, a water pump, a flocculant storage tank, and a delivery pipe, the flocculant in the flocculant storage tank is input into the recovery cavity through the delivery pipe, causing the dust in the water in the recovery cavity to flocculate. The filter partition can block the passage of the flocculated matter, while the clean water can flow into the output cavity and be pumped again by the water pump to supply the inner cavity, achieving the effect of water circulation. Just clean the filter partition regularly, and water resources can be recycled, reducing costs. The water with dust can be reused after treatment, and the water with dust is effectively treated. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic diagram of the overall external structure of the utility model;

[0019] Figure 2 is a schematic diagram of the internal structure of the recovery tank of the utility model;

[0020] Figure 3 is a schematic diagram of the structure of the water injection mechanism of the utility model;

[0021] Figure 4 is a schematic diagram of the inner cavity of the utility model.

[0022] In the figure: 1, support; 2, recovery tank; 201, opening; 202, filter partition; 203, recovery cavity; 204, output cavity; 3, filter tank; 4, water injection mechanism; 401, spray head; 402, inner cavity; 5, delivery box; 6, top cover; 7, air duct; 8, water pump; 9, input pipe; 10, output pipe; 11, flocculant storage tank; 12, delivery pipe. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0024] Please refer to Figures 1-4 , in this embodiment: A dust removal structure for a shot blasting machine includes a support 1, a recovery box 2 is arranged inside the support 1, a filter box 3 is arranged on the support 1, a water injection mechanism 4 is arranged on the filter box 3, a delivery box 5 is arranged on the water injection mechanism 4, a top cover 6 is arranged inside the delivery box 5, an air duct 7 is arranged on the top cover 6, a water pump 8 is arranged on the support 1 near the filter box 3, an input pipe 9 is arranged at the input end of the water pump 8, an output pipe 10 is arranged at the output end of the water pump 8, a flocculant storage tank 11 is arranged on the support 1 in contact with the filter box 3, and a delivery pipe 12 is arranged at one end of the flocculant storage tank 11;

[0025] Through the output pipe 10, the water pump 8 can deliver water into the inner cavity 402;

[0026] The recovery box 2 includes an opening 201, a filter partition 202, a recovery chamber 203 and an output chamber 204. A filter partition 202 is arranged inside the recovery box 2. The filter partition 202 divides the interior of the recovery box 2 into a recovery chamber 203 and an output chamber 204, and the opening 201 communicates with the recovery chamber 203;

[0027] Through the filter partition 202, the internal space of the recovery box 2 can be divided, and at the same time, the flocculation of dust in the recovery chamber 203 can be filtered;

[0028] The water injection mechanism 4 includes a spray head 401 and an inner cavity 402. A spray head 401 is arranged inside the water injection mechanism 4, and an inner cavity 402 is opened between the inner side and the outer side of the water injection mechanism 4;

[0029] Through the inner cavity 402, it is convenient to evenly distribute the water flow to each group of spray heads 401.

[0030] In this embodiment, the recovery box 2 is fixedly installed inside the support 1, the filter box 3 is fixedly installed on the support 1, the bottom of the filter box 3 communicates with the opening 201, and a group of filter plates are fixedly arranged inside the filter box 3;

[0031] Specifically, through the opening 201, it is convenient for the dust weighed down by water in the filter box 3 to fall into the recovery chamber 203.

[0032] In this embodiment, the water injection mechanism 4 is fixedly installed on the top of the filter box 3, the delivery box 5 is fixedly installed on the top of the water injection mechanism 4, and the filter box 3, the water injection mechanism 4, and the delivery box 5 are interconnected and sealed;

[0033] Specifically, the water injection mechanism 4 facilitates the injection of water into the filtration tank 3.

[0034] In this embodiment, the top cover 6 is fixedly installed on the top of the conveying tank 5, the air duct 7 is fixedly installed on the top cover 6 and is communicated with the inside of the conveying tank 5, and a fan is provided in the air duct 7;

[0035] Specifically, the dust generated in the shot blasting machine can be input into the filtration tank 3 through the air duct 7.

[0036] In this embodiment, the water pump 8 is fixedly installed on the support 1, one end of the input pipe 9 passes through the support 1 and extends into the output cavity 204, and the other end of the input pipe 9 is connected to the input end of the water pump 8;

[0037] Specifically, the input pipe 9 facilitates the water pump 8 to pump out the water in the output cavity 204.

[0038] In this embodiment, one end of the output pipe 10 is fixedly connected to the outside of the water injection mechanism 4 and is communicated with the inner cavity 402, the other end of the output pipe 10 is connected to the output end of the water pump 8, and one end of the conveying pipe 12 is communicated with the flocculant storage tank 11, and the other end of the conveying pipe 12 passes through the support 1 and extends into the recovery cavity 203;

[0039] Specifically, the water pump 8 provides power for the transportation of water flow, the flocculant storage tank 11 stores flocculant, and the conveying pipe 12 transmits the flocculant in the flocculant storage tank 11 to the recovery cavity 203.

[0040] In this embodiment, the filter partition 202 is fixedly installed in the recovery tank 2, there are several groups of nozzles 401 which are evenly distributed inside the water injection mechanism 4, and the nozzles 401 are communicated with the inner cavity 402;

[0041] Specifically, the nozzles 401 can evenly spray water into the filtration tank 3.

[0042] Working principle and usage process of the utility model: During actual use, it is necessary to ensure that there is an appropriate amount of water source in the storage and recycling box 2 first. Place the device on one side of the corresponding shot blasting machine and connect it to an external power source. Connect the outer end of the air duct 7 to the shot blasting machine. Start the fan in the air duct 7 to suck the dust generated inside the shot blasting machine into the filter box 3. The dust continuously descends under the action of the air duct 7 and passes through the water injection mechanism 4 and the filter box 3 in sequence. The filter plate in the filter box 3 filters the dust. During this process, the water pump 8 can be started to extract water from the recycling box 2 through the input pipe 9. The water flow is input into the inner cavity 402 through the output pipe 10. After the inner cavity 402 is full, the water flow sprays out from the nozzle 401 and evenly sprinkles from top to bottom. The water sprayed by the nozzle 401 evenly passes through the filter box 3 and flushes the filter plate in the filter box 3. The water flow with dust will finally fall into the recycling cavity 203. The spraying of the water flow is more uniform, ensuring the cooling effect in the filter box 3. The flocculant in the flocculant storage tank 11 is input into the recycling cavity 203 through the delivery pipe 12, causing the dust in the water in the recycling cavity 203 to form flocs. The filter partition 202 can block the passage of the flocs, while the clean water can flow into the output cavity 204 and be pumped by the water pump 8 again to supply the inner cavity 402, achieving the effect of water circulation. Just clean the filter partition 202 regularly, and water circulation can be carried out, reducing costs. The water with dust can be reused after treatment. The above-mentioned water resources can be either a precipitant or clean water, which can be adjusted according to the usage situation.

[0043] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A dust removal structure for a shot blasting machine, comprising a support (1), a recovery box (2) being arranged inside the support (1), and a filter box (3) being arranged on the support (1), characterized in that: The filter box (3) is provided with a water injection mechanism (4), the water injection mechanism (4) is provided with a delivery box (5), a top cover (6) is provided inside the delivery box (5), an air duct (7) is provided on the top cover (6), a water pump (8) is provided on the support (1) near the filter box (3), an input pipe (9) is provided at the input end of the water pump (8), an output pipe (10) is provided at the output end of the water pump (8), a flocculant storage tank (11) is provided on the support (1) in contact with the filter box (3), and a delivery pipe (12) is provided at one end of the flocculant storage tank (11); The recovery box (2) comprises an opening (201), a filter partition (202), a recovery chamber (203) and an output chamber (204); a filter partition (202) is arranged inside the recovery box (2); the filter partition (202) divides the interior of the recovery box (2) into the recovery chamber (203) and the output chamber (204); the opening (201) is in communication with the recovery chamber (203); The water injection mechanism (4) comprises a nozzle (401) and an inner cavity (402); the nozzle (401) is arranged on the inner side of the water injection mechanism (4); and the inner cavity (402) is opened between the inner side and the outer side of the water injection mechanism (4).

2. A dust removal structure for a shot blasting machine according to claim 1, characterized in that: The recovery box (2) is fixedly mounted in the support (1), the filter box (3) is fixedly mounted on the support (1), the bottom of the filter box (3) is in communication with the opening (201), and a group of filter plates are fixedly arranged in the filter box (3).

3. The dust removal structure for a shot blasting machine according to claim 1, characterized in that: The water injection mechanism (4) is fixedly mounted on the top of the filter box (3), and the delivery box (5) is fixedly mounted on the top of the water injection mechanism (4). The filter box (3), the water injection mechanism (4), and the delivery box (5) are interconnected and sealed.

4. The dust removal structure for a shot blasting machine according to claim 1, characterized in that: The top cover (6) is fixedly mounted on the top of the conveying box (5), the air duct (7) is fixedly mounted on the top cover (6) and is connected to the inside of the conveying box (5), and a fan is arranged in the air duct (7).

5. The dust removal structure for a shot blasting machine according to claim 1, characterized in that: The water pump (8) is fixedly mounted on the support (1), one end of the input pipe (9) passes through the support (1) and extends into the output cavity (204), and the other end of the input pipe (9) is connected to the input end of the water pump (8).

6. The dust removal structure for a shot blasting machine according to claim 1, characterized in that: One end of the output pipe (10) is fixedly connected to the outside of the water injection mechanism (4) and communicates with the inner cavity (402), the other end of the output pipe (10) is connected to the output end of the water pump (8), one end of the delivery pipe (12) is connected to the flocculant storage tank (11), and the other end of the delivery pipe (12) passes through the support (1) and extends into the recovery cavity (203).

7. The dust removal structure for a shot blasting machine according to claim 1, characterized in that: The filtering baffle (202) is fixedly installed in the recovery box (2), and the nozzles (401) are in a plurality of groups and are evenly distributed on the inner side of the water injection mechanism (4), and the nozzles (401) are in communication with the inner cavity (402).

Citation Information

Patent Citations

  • Dust removal device for shot blasting machine

    CN211189494U