Automatic zinc stripping robot plate separating machine

Abstract

The utility model discloses an automatic zinc stripping robot plate separator, and relates to the field of zinc plate treatment. The automatic zinc stripping robot plate dividing machine comprises a frame and mounting plates, the four mounting plates are fixedly mounted at the corners of the bottom of the frame, a base is arranged at the bottoms of the mounting plates, fixing screws are arranged on the surfaces of the mounting plates, the mounting plates are connected with the base through the fixing screws, a square pipe is fixedly mounted at the top of the frame, and the square pipe is connected with the mounting plates through the fixing screws. A sliding rail is fixedly installed at the top of the square pipe, a sliding block is slidably installed on the surface of the sliding rail, a rotating rod is rotatably installed on the surface of the square pipe, a driving mechanism is fixedly installed on the surface of the square pipe, the plate body is fixed to the bottom of the hanging strip, and the support carries the zinc plate to the surface of the stripping frame to separate the plate body from the zinc skin. And meanwhile, the separated zinc plates on the surface of the stripping frame are pushed to the surface of the containing frame to be recycled, the structure is simple, overhauling and maintaining are convenient for workers, the service life of the device is prolonged, meanwhile, action is simple, and working reliability is high.

Description

Technical Field

[0001] The utility model relates to the field of zinc plate processing, in particular to an automatic zinc stripping robot board splitter. Background Technique

[0002] The rapid development of the zinc smelting industry has put forward higher requirements for zinc stripping technology

[0003] For a long time, in the traditional zinc electrolysis production process, zinc stripping mainly relies on manual labor. Workers need to manually separate the zinc skin on the surface of the zinc plate, which is time-consuming and laborious, with low production efficiency, and has a greater impact on the working environment and labor intensity of workers. Among the existing related zinc plate stripping devices, the structure is complex, installation and disassembly are difficult, it is not convenient for staff to carry out regular maintenance, there are many parts, which affects the reliability of zinc stripping work. Content of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the utility model provides an automatic zinc stripping robot board splitter, which solves the problems put forward in the above background technique.

[0005] To achieve the above objectives, the utility model is realized through the following technical solutions: an automatic zinc stripping robot board splitter, including a frame and a mounting plate. Four mounting plates are fixedly installed at the bottom corners of the frame. A base is arranged at the bottom of the mounting plate. Fixing screws are arranged on the surface of the mounting plate. The mounting plate is connected to the base through the fixing screws. A square tube is fixedly installed at the top of the frame. A slide rail is fixedly installed at the top of the square tube. A slider is slidably installed on the surface of the slide rail. A rotating rod is rotatably installed on the surface of the square tube. A driving mechanism is fixedly installed on the surface of the square tube. A driving motor is fixedly installed on the surface of the driving mechanism. The driving motor is connected to a power supply and a control module. The output end of the driving motor is communicated with the rotating rod through a communication structure inside the driving mechanism. Connecting plates are fixedly installed at both ends of the rotating rod. One end of the connecting plate away from the rotating rod is hinged with a push rod. One end of the push rod away from the connecting plate is hinged on the surface of the slider. A telescopic motor is arranged on the surface of the slider. The telescopic motor is connected to a power supply and a control module. The output end of the telescopic motor passes through the surface of the slider and is fixedly installed with a robotic arm. A bracket is fixedly installed on the surface of the robotic arm. One end of the bracket is provided with a first hook, and the other end is provided with a second hook. Two groups of stripping frames and placing frames are fixedly installed on the inner walls of both sides of the frame. Zinc plates are hung on the surfaces of the stripping frames and the placing frames. The zinc plate consists of a hanging strip and a plate body. The plate body is fixed at the bottom of the hanging strip. The bracket brings the zinc plate to the surface of the stripping frame for separating the plate body from the zinc skin, and at the same time pushes the zinc plate that has been separated on the surface of the stripping frame to the surface of the placing frame for recycling.

[0006] Preferably, a vertical rail is fixedly installed on the inner wall of the slider, and the robotic arm is slidably installed on the inner wall of the vertical rail. The vertical rail fixes the movement track of the robotic arm, enabling the robotic arm to drive the bracket to move longitudinally.

[0007] Preferably, a protective frame is fixedly installed on the surface of the frame. The height of the protective frame from the ground is slightly higher than the height of the zinc plate on the surface of the placement rack from the ground. The protective frame prevents the zinc plate reaching the surface of the placement rack from shaking and falling off.

[0008] Preferably, the frame is designed with several high-strength steel structural members penetrating and connecting with each other, and several triangular steel blocks are fixedly installed at the connection points. The frame has high strength and strong support.

[0009] Preferably, the stripping rack on the same side of the inner wall of the frame is aligned with the placement rack, and the distance between the stripping rack on the other side and the placement rack is less than the length of the hanging strip and greater than the width of the plate body. The stripping rack and the placement rack can effectively carry the hanging strips on the surface of the zinc plate to fix the zinc plate.

[0010] Preferably, the distance between the first hook and the second hook is equal to the distance from the stripping rack to the placement rack on the same side. While the second hook pushes the zinc plate that has been completely separated on the surface of the stripping rack to the surface of the placement rack, the first hook brings a new zinc plate to the surface of the stripping rack.

[0011] Preferably, a proper amount of lubricant is applied to the surfaces of the slide rail and the vertical rail to ensure smooth movement of the slider and the robotic arm.

[0012] The present utility model provides an automatic zinc stripping robot board splitter, which has the following beneficial effects:

[0013] (1) For this automatic zinc stripping robot board splitter, through the movement of the slider along the slide rail and the operation of the telescopic motor, the bracket is moved horizontally and longitudinally. During the movement of the bracket, the zinc plate pretreated on the surface of the conveyor belt is pushed to the working area of the stripping system to separate the zinc skin and the plate body on the surface of the zinc plate, obtaining clean and complete zinc skin and plate body, and through subsequent processing and classification for recycling. It has high automation, orderly separates and recycles the zinc plate, has a simple structure, is convenient for staff to repair and maintain, helps to improve the service life of the device, and at the same time has simple actions, high working reliability, and reduces labor.

[0014] (2) For this automatic zinc stripping robot board splitter, the frame is made of high-strength structural members interspersed and combined, with high strength and good reliability. Several triangular steel blocks are also arranged on the surface of the frame to enhance the strength and support of the frame, effectively protecting the components arranged on the surface of the frame. At the same time, a protective frame is arranged on the surface of the frame to prevent the zinc plate from shaking and falling off. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic structural diagram of the present utility model;

[0016] Figure 2 is a schematic structural diagram of the present utility model;

[0017] Figure 3 is a schematic structural diagram of the present utility model.

[0018] In the figure: 1, frame; 2, mounting plate; 3, base; 4, fixing screw; 5, triangular steel block; 7, square pipe; 8, slide rail; 9, rotating rod; 10, driving mechanism; 11, driving motor; 12, connecting plate; 13, push rod; 14, slider; 15, telescopic motor; 16, vertical rail; 17, robotic arm; 18, bracket; 19, first hook; 20, second hook; 21, stripping frame; 22, placing rack; 23, hanging strip; 24, plate body; 25, protective frame. Specific embodiments

[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0020] Please refer to Figures 1 - 3, the utility model provides a technical solution: an automatic zinc stripping robot board splitter, which includes a frame 1 and a mounting plate 2. Four mounting plates 2 are fixedly installed at the bottom corners of the frame 1. A base 3 is arranged at the bottom of the mounting plate 2. Fixing screws 4 are arranged on the surface of the mounting plate 2. The mounting plate 2 is connected to the base 3 through the fixing screws 4. A square tube 7 is fixedly installed at the top of the frame 1. A slide rail 8 is fixedly installed at the top of the square tube 7. A slider 14 is slidably installed on the surface of the slide rail 8. A rotating rod 9 is rotatably installed on the surface of the square tube 7. A driving mechanism 10 is fixedly installed on the surface of the square tube 7. A driving motor 11 is fixedly installed on the surface of the driving mechanism 10. The driving motor 11 is connected to the power supply and the control module. The output end of the driving motor 11 is communicated with the rotating rod 9 through a connecting structure inside the driving mechanism 10. Connecting plates 12 are fixedly installed at both ends of the rotating rod 9. One end of the connecting plate 12 away from the rotating rod 9 is hinged with a push rod 13. One end of the push rod 13 away from the connecting plate 12 is hinged on the surface of the slider 14. A telescopic motor 15 is arranged on the surface of the slider 14. The telescopic motor 15 is connected to the power supply and the control module. The output end of the telescopic motor 15 passes through the surface of the slider 14 and is fixedly installed with a robotic arm 17. A bracket 18 is fixedly installed on the surface of the robotic arm 17. One end of the bracket 18 is provided with a first hook 19, and the other end is provided with a second hook 20. Two groups of stripping frames 21 and placing frames 22 are fixedly installed on the inner walls on both sides of the frame 1. Zinc plates are hung on the surfaces of the stripping frames 21 and the placing frames 22. The zinc plates consist of hanging strips 23 and plate bodies 24. The plate bodies 24 are fixed at the bottoms of the hanging strips 23. The bracket 18 brings the zinc plates to the surface of the stripping frame 21 to separate the plate body from the zinc skin, and at the same time pushes the zinc plates that have been separated on the surface of the stripping frame 21 to the surface of the placing frame 22 for recycling.

[0021] A vertical rail 16 is fixedly installed inside the slider 14. The robotic arm 17 is slidably installed inside the vertical rail 16. The vertical rail 16 fixes the movement track of the robotic arm 17, so that the robotic arm 17 drives the bracket 18 to move longitudinally.

[0022] A protective frame 25 is fixedly installed on the surface of the frame 1. The height of the protective frame 25 from the ground is slightly higher than the height of the zinc plates on the surface of the placing frame 22 from the ground. The protective frame 25 prevents the zinc plates reaching the surface of the placing frame 22 from shaking and falling off.

[0023] The frame 1 adopts a design in which several high-strength steel structural parts penetrate and connect with each other, and several triangular steel blocks 5 are fixedly installed at the joints. The frame 1 has high strength and strong support.

[0024] The stripping frames 21 and the placing frames 22 on the same side of the inner wall of the frame 1 are aligned, and the distance between the stripping frames 21 and the placing frames 22 on the other side is less than the length of the hanging strip 23 and greater than the width of the plate body 24. The stripping frames 21 and the placing frames 22 can effectively carry the hanging strips 23 on the surface of the zinc plates to fix the zinc plates.

[0025] The distance between the first hook 19 and the second hook 20 is equal to the distance from the stripping rack 21 on the same side to the placement rack 22. While the second hook 20 pushes the zinc plate that has been separated on the surface of the stripping rack 21 to the surface of the placement rack 22, the first hook 19 brings a new zinc plate to the surface of the stripping rack 21.

[0026] The surfaces of the slide rail 8 and the vertical rail 16 are coated with an appropriate amount of lubricant to ensure that the slider 14 and the robotic arm 17 can move smoothly.

[0027] The device is a separation mechanism in an automatic zinc stripping robot, which separates the zinc skin from the zinc plate body on the surface of the pre-treated zinc plate in the production line. The device is installed on one side of the conveyor belt of the zinc stripping robot, and a stripping system is arranged above the device. Tighten the fixing screw 4 to install the frame 1 on the surface of the base 3 to complete the fixation of the device. Power on the zinc stripping robot, and the zinc stripping robot starts to work. The zinc plate with zinc skin is pre-opened. The conveyor belt transports the pre-treated zinc plate to the vicinity of the support 18 in the device. At this time, the control module issues an instruction to make the telescopic motor 15 start to work. The output end of the telescopic motor 15 drives the robotic arm 17 to move upward. The moving robotic arm 17 drives the support 18 to move. The first hook 19 on the surface of the moving support 18 contacts the zinc plate on the surface of the conveyor belt and lifts the zinc plate. At this time, the control module issues an instruction to make the driving motor 11 work. The driving motor 11 drives the rotating rod 9 to rotate clockwise. The rotating rotating rod 9 makes the connecting plate 12 on the surface rotate clockwise. The rotating connecting plate 12 pushes the push rod 13 to move the push rod 13 in the direction of the slider 14. The moving push rod 13 pushes the slider 14 to move. The moving slider 14 drives the robotic arm 17 and the support 18 to move, so that the hanging strip 23 on the surface of the zinc plate lifted by the support 18 is aligned with the stripping frame 21. At this time, the control module controls the output end of the telescopic motor 15 to move downward to drive the support 18 to move downward. The moving support 18 places the zinc plate on the surface of the first hook 19 on the surface of the stripping frame 21, and the support 18 continues to move away from the hanging strip 23 on the surface of the zinc plate. At this time, the driving motor 11 drives the rotating rod 9 to rotate counterclockwise to drive the push rod 13 to reset and make the support 18 reset. The support 18 completes a motion cycle under the sequential operation of the driving motor 11 and the telescopic motor 15, and completes the transfer of the zinc plate that has not been separated on the conveyor belt to the surface of the stripping frame 21 for fixation. At this time, the stripping system of the automatic zinc stripping robot starts to work to strip and drop the zinc skin from the zinc plate on the surface of the stripping frame 21. When the zinc skin on the surface of the zinc plate is completely stripped, the driving motor 11 and the telescopic motor 15 operate again to make the support 18 enter the next motion cycle and repeat the motion trajectory of the previous motion cycle. During the process of the first hook 19 transferring the zinc plate on the conveyor belt to the surface of the stripping frame 21, the second hook 20 lifts the zinc plate that has been completely stripped on the surface of the stripping frame 21 and transfers it to the surface of the placement rack 22 to be grabbed and recycled by the grabbing structure beside the placement rack 22, completing the recycling of the zinc plate body. At the same time, when the zinc plate reaches the surface of the placement rack 22, it will shake. The protective frame 25 on the surface of the frame 1 prevents the zinc plate from falling off violently when shaking on the surface of the placement rack 22.

[0028] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic zinc stripping robot plate splitter, comprising a frame (1) and a mounting plate (2), characterized in that: Four mounting plates (2) are fixedly mounted at the bottom corners of the frame (1), a base (3) is arranged at the bottom of the mounting plate (2), a fixing screw (4) is arranged on the surface of the mounting plate (2), and the mounting plate (2) is connected to the base (3) through the fixing screw (4), a square tube (7) is fixedly mounted on the top of the frame (1), a slide rail (8) is fixedly mounted on the top of the square tube (7), a slider (14) is slidably mounted on the surface of the slide rail (8), a rotating rod (9) is rotatably mounted on the surface of the square tube (7), a driving mechanism (10) is fixedly mounted on the surface of the square tube (7), a driving motor (11) is fixedly mounted on the surface of the driving mechanism (10), the driving motor (11) is connected to a power supply and a control module, the output end of the driving motor (11) is connected to the rotating rod (9) through a connecting structure inside the driving mechanism (10), and connecting plates (14) are fixedly mounted at both ends of the rotating rod (9). 2), one end of the connecting plate (12) away from the rotating rod (9) is hinged with a push rod (13), and one end of the push rod (13) away from the connecting plate (12) is hinged on the surface of a slider (14), and a telescopic motor (15) is arranged on the surface of the slider (14), and the telescopic motor (15) is connected to a power supply and a control module, and the output end of the telescopic motor (15) passes through the surface of the slider (14) and is fixedly installed with a mechanical arm (17), and a bracket (18) is fixedly installed on the surface of the mechanical arm (17), and one end of the bracket (18) is provided with a first hook (19), and the other end is provided with a second hook (20), and two groups of stripping racks (21) and placing racks (22) are fixedly installed on the inner walls of both sides of the frame (1), and zinc plates are hung on the surfaces of the stripping racks (21) and the placing racks (22), and the zinc plates are composed of a hanging bar (23) and a plate body (24), and the plate body (24) is fixed at the bottom of the hanging bar (23).

2. The automatic zinc stripping robot plate splitting machine according to claim 1 is characterized by: A vertical rail (16) is fixedly mounted on the inner wall of the sliding block (14), and the mechanical arm (17) is slidably mounted on the inner wall of the vertical rail (16).

3. The automatic zinc stripping robot plate splitting machine according to claim 2 is characterized by: A protective frame (25) is fixedly mounted on the surface of the frame (1), and the height of the protective frame (25) from the ground is slightly higher than the height of the zinc plate on the surface of the placement frame (22) from the ground.

4. The automatic zinc stripping robot plate splitting machine according to claim 3 is characterized by: The frame (1) is designed with a plurality of high-strength steel structural members that penetrate and connect with each other, and a plurality of triangular steel blocks (5) are fixedly installed at the connection points.

5. The automatic zinc stripping robot plate splitting machine according to claim 4 is characterized by: The stripping rack (21) and the placement rack (22) on the same side of the inner wall of the frame (1) are aligned, and the distance between the stripping rack (21) and the placement rack (22) on the other side is less than the length of the hanging bar (23) and greater than the width of the plate body (24).

6. The automatic zinc stripping robot plate splitting machine according to claim 5, characterized in that: The distance between the first hook (19) and the second hook (20) is equal to the distance from the stripping rack (21) to the placement rack (22) on the same side.

7. The automatic zinc stripping robot plate splitting machine according to claim 1 is characterized by: The surfaces of the slide rail (8) and the vertical rail (16) are coated with an appropriate amount of lubricant.

Images