Heavy mold dismounting trolley

By designing a heavy-duty mold dismantling trolley including a mobile platform, a positioning frame, an adjustment frame, a double screw module, a drive shaft, a steering tool and a linear module, the problems of difficulty and safety hazards in dealing with heavy-duty molds are solved, and the mold is easily disassembled and cleaned.

CN222958990UActive Publication Date: 2025-06-10ZHEJIANG HANHE INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202422065562.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-06-10
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

Traditional mold maintenance methods are difficult to maintain and have safety hazards when dealing with heavy-duty molds, making it difficult to effectively disassemble and clean.

Method used

A heavy-duty mold dismantling trolley is designed, including a mobile platform, a positioning frame, an adjustment frame, a double screw module, a drive shaft, a steering tool and a linear module. Through the coordinated work of these components, the parallel separation and rotation of the mold is achieved for easy maintenance and cleaning.

Benefits of technology

This device reduces the difficulty of removing molds from heavy-duty molds, improves the convenience and safety of maintenance and cleaning, and is suitable for carrying molds with a load of no more than 1500kg.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a heavy-duty mould dismounting trolley which comprises a moving platform, positioning frames, adjusting frames, a double-screw-rod module, transmission shafts, a steering tool and a linear module, the two positioning frames / adjusting frames are distributed on the two sides of the moving platform through the double-screw-rod module, and the double-screw-rod module is provided with the transmission shafts used for synchronously controlling the movement amount of the positioning frames and the movement amount of the adjusting frames. The positioning frame and the adjusting frame are connected with steering tools used for being externally connected with a mold, and the adjusting frame is provided with a linear module used for adjusting the distance between the steering tools. The utility model mainly aims to clamp the mold between the positioning frame and the adjusting frame through the steering tool, separate the mold by adjusting the double-screw-rod module, reduce the difficulty of detaching the heavy mold, and rotate the mold through the steering tool for maintenance and cleaning, so that the labor intensity of workers is reduced, and the working efficiency is improved. And great convenience and safety are provided for the maintenance work of the heavy mold.
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Description

Technical Field

[0001] The utility model relates to the technical field of mold maintenance, in particular to a heavy mold disassembly trolley. Background Art

[0002] After long-term use, a large amount of dirt and grease will accumulate on the mold. Therefore, it is necessary to regularly open the mold for maintenance and cleaning. The traditional way to open the mold is usually to open the upper mold base through a hanging bracket and then clean it. It requires manual flipping of the upper and lower mold bases and cleaning. However, when dealing with heavy molds, the maintenance of this method is difficult and has potential safety hazards. Therefore, a device is needed to be applied to the disassembly and flipping work of heavy molds. Content of the Utility Model

[0003] In order to overcome the deficiencies of the background art, the technical solution adopted by the utility model is: a heavy mold disassembly trolley, including a moving platform, a positioning frame, an adjusting frame, a double lead screw module, a transmission shaft, a turning tooling and a linear module. Two groups of positioning frames / adjusting frames are distributed on both sides of the moving platform through the double lead screw module, and the double lead screw module is provided with a transmission shaft for synchronously controlling the moving amount of the positioning frame and the adjusting frame. The positioning frame and the adjusting frame are connected with a turning tooling for externally connecting the mold, and the adjusting frame is provided with a linear module for adjusting the distance between the turning toolings.

[0004] By adopting the above technical solution, the mold is transferred to the moving platform through a hanging bracket, and one side of the mold is clamped to the positioning frame. The adjusting frame moves to the other side of the mold through the linear module, so that the mold is clamped between the positioning frame and the adjusting frame through the turning tooling. The mold is separated by adjusting the double lead screw module. This device is suitable for carrying molds with a weight not exceeding 1500 kg, and the mold is rotated through the turning tooling, providing great convenience and safety for the disassembly and cleaning work of heavy molds.

[0005] The utility model is further arranged such that the double lead screw module includes a double-threaded lead screw, a bearing seat, an X-axis nut pair, an X-axis linear guide rail, a first handwheel and a first reduction gear. The double-threaded lead screw is rotatably connected to the moving platform through the bearing seat. X-axis linear guide rails for laterally transporting the positioning frame / adjusting frame are arranged on both sides of the double-threaded lead screw. The positioning frame / adjusting frame is meshed and connected to both ends of the double-threaded lead screw through the X-axis nut pair. The first handwheel is connected to and controls the rotation of the double-threaded lead screw and the transmission shaft through the first reduction gear.

[0006] Furthermore, the double-threaded lead screw includes a right-handed lead screw and a left-handed lead screw which are coaxially distributed, and the right-handed lead screw is connected to the left-handed lead screw through a coupling.

[0007] By adopting the above technical solution, the first reducer is controlled by the first hand wheel, and the two sets of double-thread screws are simultaneously controlled to rotate by the transmission shaft, so that the two pairs of positioning frames and adjustment frames move synchronously in opposite directions, making it easy to separate the upper and lower mold frames of the mold in parallel.

[0008] The utility model is further configured as follows: the linear module includes a base plate, a Y-axis linear guide, an adjusting screw, a bearing seat, a Y-axis nut pair and a second hand wheel; the base plate is slidably connected to the mobile platform through the X-axis linear guide, the adjusting screw is rotatably connected to the base plate through the bearing seat, the Y-axis linear guide is arranged on both sides of the adjusting screw, the adjusting frame is meshedly connected to the adjusting screw through the Y-axis nut pair, and one end of the adjusting screw is connected to the second hand wheel for adjusting the spacing of the steering tooling.

[0009] By adopting the above technical solution, the second hand wheel is used to control the rotation of the adjusting screw rod, so that the adjusting frame moves toward or away from the positioning frame, which is convenient for installing or disassembling the mold.

[0010] The utility model is further configured that a support frame for assisting in positioning the mold is provided on the mobile platform, the support frame includes a support plate, a Y-axis linear guide and an adapter, the support plate is slidably connected to the adapter via the Y-axis linear guide, and the adapter is slidably connected to the mobile platform via the X-axis linear guide.

[0011] By adopting the above technical solution, when the mold is moved to the mobile platform, the side of the mold is abutted against the support plate, and the support plate moves toward or away from the positioning frame through the Y-axis linear guide to prevent the mold from shaking when suspended in the air, thereby facilitating positioning and assisting installation.

[0012] The utility model is further configured as follows: the steering tooling includes a second reducer, a driven shaft, a tooling panel, a locating pin and a third hand wheel, the second reducer is fixedly connected to the positioning frame, the driven shaft is rotatably connected to the adjusting frame, and the output shaft of the second reducer is coaxially distributed on the driven shaft, the tooling panel is clamped on the driven shaft and the output shaft of the second reducer, the third hand wheel is connected through the second reducer and controls the rotation of the tooling panel, and both ends of the tooling panel are connected with locating pins for external molds.

[0013] By adopting the above technical solution, the second reducer is controlled by the third hand wheel to control the rotation of the upper and lower mold frames for easy cleaning and maintenance. The first and second reducers are both worm gear reducers with a self-locking function to prevent the upper and lower mold frames from moving freely, thereby improving the safety of maintenance work.

[0014] The utility model is further configured that the mobile platform is provided with rollers externally connected to the guide rails, a motor for chain-connecting the rollers, and an electric control box for controlling the motor drive.

[0015] By adopting the above technical solution, the position of the mobile platform on the guide rail is controlled by the electric control box, and the relative position between the mobile platform and the mold is adjusted in cooperation with the hanging bracket, which facilitates the installation of the mold.

[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0017] 1. The mold is clamped between the positioning frame and the adjusting frame through the steering tooling, and the mold is separated by adjusting the double lead screw module, reducing the difficulty of the demolding work of the heavy mold;

[0018] 2. The mold is rotated through the steering tooling for maintenance and cleaning, providing great convenience and safety for the maintenance work of the heavy mold.

[0019] The following further describes the embodiments of the present utility model with reference to the accompanying drawings. Description of the Drawings

[0020] Figure 1 is a perspective view of the present utility model;

[0021] Figure 2 is a schematic structural diagram of the double lead screw module and the support frame of the present utility model connected to the mobile platform;

[0022] Figure 3 is a schematic structural diagram of the adjusting frame of the present utility model;

[0023] Figure 4 is a schematic structural diagram of the positioning frame of the present utility model;

[0024] Figure 5 is a bottom view of the mobile platform of the present utility model;

[0025] Among them: 1 - mobile platform, 2 - positioning frame, 3 - adjusting frame, 4 - double lead screw module, 5 - transmission shaft, 6 - steering tooling, 7 - linear module, 8 - support frame, 11 - roller, 12 - motor, 13 - electric control box, 41 - double-threaded lead screw, 42 - bearing seat, 43 - X-axis nut pair, 44 - X-axis linear guide rail, 45 - first handwheel, 46 - first reduction gear, 47 - right-handed lead screw, 48 - left-handed lead screw, 61 - second reduction gear, 62 - driven shaft, 63 - tooling panel, 64 - positioning pin, 65 - third handwheel, 71 - bottom plate, 72 - Y-axis linear guide rail, 73 - adjusting lead screw, 74 - Y-axis nut pair, 75 - second handwheel, 81 - support plate, 82 - adapter; Specific Embodiments

[0026] As Figure 1As shown in the figure, this embodiment provides a heavy-duty mold disassembly trolley, which includes a moving platform 1, a positioning frame 2, an adjusting frame 3, a double-screw module 4, a transmission shaft 5, a steering tooling 6, and a linear module 7. Two groups of positioning frames 2 / adjusting frames 3 are distributed on both sides of the moving platform 1 through the double-screw module 4, and the double-screw module 4 is provided with a transmission shaft 5 for synchronously controlling the moving amounts of the positioning frame 2 and the adjusting frame 3. The positioning frame 2 and the adjusting frame 3 are connected with a steering tooling 6 for externally connecting the mold, and the adjusting frame 3 is provided with a linear module 7 for adjusting the distance between the steering toolings 6.

[0027] Combined with Figure 2 As shown in the figure, in this embodiment, the double-screw module 4 includes a double-threaded screw 41, a bearing block 42, an X-axis nut pair 43, an X-axis linear guide 44, a first handwheel 45, and a first reduction gear 46. The double-threaded screw 41 is rotatably connected to the moving platform 1 through the bearing block 42. X-axis linear guides 44 for laterally transporting the positioning frame 2 / adjusting frame 3 are arranged on both sides of the double-threaded screw 41. The positioning frame 2 / adjusting frame 3 is meshed and connected to both ends of the double-threaded screw 41 through the X-axis nut pair 43. The first handwheel 45 is connected to and controls the rotation of the double-threaded screw 41 and the transmission shaft 5 through the first reduction gear 46. The double-threaded screw 41 includes a right-handed screw 47 and a left-handed screw 48 that are coaxially distributed. The right-handed screw 47 is connected to the left-handed screw 48 through a coupling. By controlling the first reduction gear 46 to work through the first handwheel 45, the rotation of the two groups of double-threaded screws 41 is simultaneously controlled by the transfer of the transmission shaft 5, so that the two pairs of positioning frames 2 and adjusting frames 3 move synchronously in opposite or the same directions, facilitating the parallel separation of the upper and lower mold frames of the mold.

[0028] Combined with Figure 3 As shown in the figure, in this embodiment, the linear module 7 includes a bottom plate 71, a Y-axis linear guide 72, an adjusting screw 73, a bearing block 42, a Y-axis nut pair 74, and a second handwheel 75. The bottom plate 71 is slidably connected to the moving platform 1 through the X-axis linear guide 44. The adjusting screw 73 is rotatably connected to the bottom plate 71 through the bearing block 42. The Y-axis linear guides 72 are arranged on both sides of the adjusting screw 73. The adjusting frame 3 is meshed and connected to the adjusting screw 73 through the Y-axis nut pair 74. One end of the adjusting screw 73 is connected with a second handwheel 75 for adjusting the distance between the steering toolings 6. By controlling the rotation of the adjusting screw 73 through the second handwheel 75, the adjusting frame 3 moves in the direction of approaching or departing from the positioning frame 2, facilitating the installation or disassembly of the mold.

[0029] In this embodiment, a support frame 8 for assisting in positioning the mold is provided on the mobile platform 1. The support frame 8 includes a support plate 81, a Y-axis linear guide rail 72, and an adapter 82. The support plate 81 is slidably connected to the adapter 82 through the Y-axis linear guide rail 72, and the adapter 82 is slidably connected to the mobile platform 1 through the X-axis linear guide rail 44. When the mold is moved onto the mobile platform 1, the side of the mold is abutted against the support plate 81, and the support plate 81 moves in a direction close to or away from the positioning frame 2 through the Y-axis linear guide rail 72, avoiding the shaking of the mold when it is suspended, and playing a role in facilitating positioning and assisting in installation.

[0030] Combined with Figure 1 、 3 As shown in FIGS. 4, in this embodiment, the steering tooling 6 includes a second reduction gear 61, a driven shaft 62, a tooling panel 63, a positioning pin 64, and a third handwheel 65. The second reduction gear 61 is fixedly connected to the positioning frame 2, the driven shaft 62 is rotatably connected to the adjusting frame 3, and the output shaft of the second reduction gear 61 is coaxially distributed with the driven shaft 62. The tooling panel 63 is clamped to the driven shaft 62 and the output shaft of the second reduction gear 61. The third handwheel 65 is connected to and controls the rotation of the tooling panel 63 through the second reduction gear 61. Positioning pins 64 for externally connecting the mold are connected to both ends of the tooling panel 63.

[0031] Combined with Figure 5 As shown in FIG., in this embodiment, the mobile platform 1 is provided with rollers 11 for connecting to an external guide rail, a motor 12 for connecting the rollers 11 through a chain, and an electric control box 13 for controlling the driving of the motor 12. The position of the mobile platform 1 on the guide rail is controlled through the electric control box 13, and the relative position between the mobile platform 1 and the mold is adjusted in cooperation with the hanging bracket, providing convenience for installing the mold.

[0032] The working principle of the present utility model is as follows: The mold is transferred above the mobile platform 1 through the electric control box 13 in cooperation with the hanging bracket, and the mold is controlled to move downward so that the mold abuts against the support plate 81. The mold is pushed towards the positioning frame 2, so that one side of the upper and lower mold frames is respectively clamped to the two groups of positioning frames 2 through the positioning pins 64. The second handwheel 75 is used to control the rotation of the adjusting screw rod 73, and the adjusting frame 3 is moved closer to the mold. The other side of the upper and lower mold frames is respectively clamped to the two groups of adjusting frames 3 through the positioning pins 64. The lifting rope of the hanging bracket is loosened, and the first handwheel 45 is used to control the rotation of the double-threaded screw rod 41, and the two groups of positioning frames 2 / adjusting frames 3 are moved away from each other, thereby realizing mold separation. The third handwheel 65 is used to control the rotation of the tooling panel 63, and the upper and lower mold frames are rotated to meet the requirements for maintaining and cleaning the mold core.

[0033] The above are all the preferred embodiments of this application. The protection scope of this application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.

Claims

1. A heavy-duty mold disassembly trolley, characterized in that: The invention comprises a mobile platform (1), a positioning frame (2), an adjusting frame (3), a double-screw module (4), a transmission shaft (5), a steering tool (6) and a linear module (7); two sets of positioning frames (2) / adjusting frames (3) are distributed on both sides of the mobile platform (1) through the double-screw module (4); the double-screw module (4) is provided with a transmission shaft (5) for synchronously controlling the movement amount of the positioning frame (2) and the adjusting frame (3); the positioning frame (2) and the adjusting frame (3) are connected with a steering tool (6) for an external mold; and the adjusting frame (3) is provided with a linear module (7) for adjusting the spacing of the steering tool (6).

2. A heavy-duty mold disassembly trolley according to claim 1, characterized in that: The double-screw module (4) comprises a double-screw (41), a bearing seat (42), an X-axis nut pair (43), an X-axis linear guide (44), a first hand wheel (45) and a first reducer (46); the double-screw (41) is rotatably connected to the mobile platform (1) via the bearing seat (42); X-axis linear guides (44) for transversely conveying the positioning frame (2) / adjusting frame (3) are provided on both sides of the double-screw (41); the positioning frame (2) / adjusting frame (3) is meshedly connected to the two ends of the double-screw (41) via the X-axis nut pair (43); the first hand wheel (45) is connected via the first reducer (46) and controls the rotation of the double-screw (41) and the transmission shaft (5).

3. A heavy-duty mold disassembly trolley according to claim 2, characterized in that: The double-thread screw (41) comprises a coaxially distributed positive thread screw (47) and a negative thread screw (48), and the positive thread screw (47) is connected to the negative thread screw (48) via a coupling.

4. A heavy-duty mold disassembly trolley according to claim 2, characterized in that: The linear module (7) comprises a base plate (71), a Y-axis linear guide rail (72), an adjusting screw rod (73), a bearing seat (42), a Y-axis nut pair (74) and a second hand wheel (75); the base plate (71) is slidably connected to the mobile platform (1) through the X-axis linear guide rail (44); the adjusting screw rod (73) is rotatably connected to the base plate (71) through the bearing seat (42); the Y-axis linear guide rail (72) is arranged on both sides of the adjusting screw rod (73); the adjusting frame (3) is meshedly connected to the adjusting screw rod (73) through the Y-axis nut pair (74); and one end of the adjusting screw rod (73) is connected to a second hand wheel (75) for adjusting the spacing of the steering tooling (6).

5. The heavy-duty mold disassembly trolley according to claim 2 is characterized in that: The mobile platform (1) is provided with a support frame (8) for assisting in positioning the mold, the support frame (8) comprising a support plate (81), a Y-axis linear guide rail (72) and an adapter (82), the support plate (81) being slidably connected to the adapter (82) via the Y-axis linear guide rail (72), and the adapter (82) being slidably connected to the mobile platform (1) via the X-axis linear guide rail (44).

6. The heavy-duty mold disassembly trolley according to claim 1, characterized in that: The steering tooling (6) comprises a second reducer (61), a driven shaft (62), a tooling panel (63), a positioning pin (64) and a third hand wheel (65); the second reducer (61) is fixedly connected to the positioning frame (2); the driven shaft (62) is rotatably connected to the adjustment frame (3); the output shaft of the second reducer (61) is coaxially distributed on the driven shaft (62); the tooling panel (63) is clamped on the driven shaft (62) and the output shaft of the second reducer (61); the third hand wheel (65) is connected to and controls the rotation of the tooling panel (63) through the second reducer (61); and positioning pins (64) for externally connecting a mold are connected to both ends of the tooling panel (63).

7. The heavy-duty mold disassembly trolley according to claim 1 is characterized in that: The mobile platform (1) is provided with a roller (11) for externally connecting the guide rail, a motor (12) for chain-connecting the roller (11), and an electric control box (13) for controlling the driving of the motor (12).