Panel vacuum closing device
By designing a panel vacuum closing device and closing the panel under vacuum, the panels are solved in the existing technology, and the problems of large thickness, high cost and micro bubbles are achieved, and a firmer and thinner panel splicing effect is achieved.
Patent Information
- Application Number
- CN202420530352.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2023-08-31
- Filing Date
- 2024-03-19
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-03-19
AI Technical Summary
The existing display panel splicing technology has problems such as large thickness, high cost, and microbubbles are easily generated during splicing, resulting in poor appearance and distortion of the picture.
A panel vacuum closing device is designed, by setting the lower half chamber and the upper half chamber on the table, and using the upper and lower driving units, vacuum supply units and support units, the panel is closed in a vacuum state to avoid the formation of micro bubbles.
The panel connection thickness is minimized, the splicing process is simplified, the generation of micro bubbles is avoided, the splicing firmness and overall thickness are improved, and the production cost is reduced.
Smart Images

Figure CN222959394U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of panel splicing, and particularly relates to a panel vacuum closing device. Background Art
[0002] With the development of the information society, the requirements for display devices are increasing in various forms. Correspondingly, various flat panel display devices such as smart phones, LCD (Liquid Crystal Display Device), plasma display panel (PDP), ELD (ElectroLuminescent Display), and VFD (Vacuum Fluorescent Display) have been developed.
[0003] In addition, due to the popularization of smart phones and tablet computers, the demand for touch display screens has increased sharply. Generally, a touch display panel (also known as a touch panel) is manufactured by laminating a panel with additional touch functions on a common display panel such as an LCD.
[0004] When splicing display panels, PVB films (with a thickness of more than 200 microns) are used to achieve splicing through high-temperature heat treatment. In this traditional technology, the thickness of two panels is relatively thick, and high-temperature heat treatment is required, so the cost is relatively high. In addition, during the splicing process, even if the two panels are closely attached, there will be microbubbles. Over time, these bubbles will form an air layer, causing problems such as poor appearance and image distortion. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a panel vacuum closing device, which not only minimizes the connection thickness when connecting display panels and other panels, but also simplifies the connection process, and at the same time prevents the generation of microbubbles between the connection surfaces.
[0006] The above technical purpose of the utility model is achieved through the following technical solutions:
[0007] A panel vacuum closing device, characterized in that it includes a table 10, a lower chamber 20, an upper chamber 30, an up-and-down driving unit 40, a lower panel supporting unit 50, an upper panel supporting unit 60 and a vacuum supply unit 70. The lower chamber 20 is fixedly installed above the table 10. The up-and-down driving unit 40 is installed on the table 10 below the lower chamber 20. The output end of the up-and-down driving unit 40 vertically penetrates the table 10 and the lower chamber 20 and then is connected to the bottom of the upper chamber 30. Internal spaces are provided on the opposite inner sides of the lower chamber 20 and the upper chamber 30. The upper chamber 30 and the lower chamber 20 jointly form a closed space through the up-and-down driving unit 40. The lower panel supporting unit 50 is arranged in the lower chamber 20, and the upper panel supporting unit 60 is arranged in the upper chamber 30. A number of groups of the lower panel supporting unit 50 and the upper panel supporting unit 60 are provided. One side of the lower chamber 20 is communicated with the vacuum supply unit 70. A panel is adsorbed between the lower panel supporting unit 50 and the upper panel supporting unit 60.
[0008] Preferably, the table 10 includes a base plate 11, table legs 12 and auxiliary plates 13. At least four groups of table legs 12 are provided and are respectively installed at the bottom edges of the base plate 11. The auxiliary plates 13 are horizontally installed in the middle of the table legs 12.
[0009] Preferably, the lower chamber 20 includes a lower chamber body 21. A lower space 22 with an upper opening is provided in the lower chamber body 21. The upper chamber 30 includes an upper chamber body 31. An upper space 32 with a lower opening is provided in the upper chamber body 31. When the lower chamber body 21 and the upper chamber 30 are in the closed state, the lower space 22 and the upper space 32 form a closed space.
[0010] Preferably, at least four groups of the up-and-down driving units 40 are provided. Each group of the up-and-down driving units 40 includes a support rod 41 and an up-and-down driving component 42. The up-and-down driving component 42 is fixedly installed on the auxiliary plate 13. The bottom of the support rod 41 is connected to the up-and-down driving component 42. The base plate 11 and the lower chamber body 21 are provided with shaft through holes 23 directly above the support rod 41. The upper chamber body 31 is provided with a shaft coupling part 33 directly above the support rod 41. The top of the support rod 41 slidably penetrates the shaft through hole 23 and is coupled with the shaft coupling part 33.
[0011] Preferably, the up-and-down driving component 42 is a cylinder.
[0012] Preferably, each group of the lower panel supporting units 50 includes a lower panel bracket 51 and a lower alignment unit 52. The lower panel bracket 51 is arranged in the lower chamber body 21. The lower alignment unit 52 is arranged below the lower panel bracket 51. The lower panel brackets 51 are all connected to an external vacuum adsorption device.
[0013] Preferably, the upper panel support unit 60 includes an upper panel bracket 61, a support driving unit 62, and an upper alignment unit 63. The upper panel bracket 61 is vertically movably disposed in the upper chamber body 31 through the support driving unit 62, and the upper alignment unit 63 is disposed above the upper panel bracket 61.
[0014] Preferably, both the lower alignment unit 52 and the upper alignment unit 63 include visual cameras.
[0015] Preferably, a communication hole 24 is formed on one side of the lower chamber body 21. The lower chamber body 21 is communicated with a vacuum supply unit 70 through the communication hole 24. The vacuum supply unit 70 includes a vacuum device 71 and a connecting air pipe 72. The vacuum device 71 is connected to the communication hole 24 through the connecting air pipe 72.
[0016] Preferably, the panel is a display panel, a glass panel, an iron panel, or a wooden panel.
[0017] In summary, the present utility model has the following beneficial effects:
[0018] In the present utility model, an optical transparent adhesive is coated between two panels of the display panel, and the two panels are combined together while maintaining a vacuum state. At this time, the thickness of the adhesive film between the two panels becomes thinner, avoiding the formation of microbubbles between the two adhesive surfaces, thereby avoiding the problems of poor appearance and picture distortion of the two spliced panels, making the splicing of the two panels more firm, and the overall thickness becomes thinner.
[0019] The present utility model simultaneously performs the process of closing the two panels constituting the display panel and the process of removing bubbles. Not only is the process simple, but the equipment composition is also simpler, improving work efficiency and reducing the production cost.
[0020] The present utility model can not only close the panels constituting the display panel, but also close together panels such as glass panels, metal panels, and wooden panels, improving the utilization rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is a schematic structural diagram of the present utility model in a separated state;
[0022] Figure 2 is a schematic structural diagram of the present utility model in a closed state. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] The following further describes the specific embodiments of the present utility model in conjunction with the drawings. This embodiment does not constitute a limitation to the present utility model.
[0024] As Figure 1 and 2A panel vacuum closing device as shown includes a table 10, a lower chamber 20, an upper chamber 30, an up-and-down driving unit 40, a lower panel supporting unit 50, an upper panel supporting unit 60, and a vacuum supply unit 70. The lower chamber 20 is fixedly installed above the table 10. The up-and-down driving unit 40 is installed on the table 10 below the lower chamber 20. The output end of the up-and-down driving unit 40 vertically penetrates the table 10 and the lower chamber 20 and then is connected to the bottom of the upper chamber 30. Internal spaces are provided on the relatively inner sides of the lower chamber 20 and the upper chamber 30. The upper chamber 30 and the lower chamber 20 together form a closed space through the up-and-down driving unit 40. The lower panel supporting unit 50 is arranged in the lower chamber 20, and the upper panel supporting unit 60 is arranged in the upper chamber 30. A number of groups of the lower panel supporting unit 50 and the upper panel supporting unit 60 are provided. The corresponding numbers of the lower panel supporting unit 50 and the upper panel supporting unit 60 are the same. One side of the lower chamber 20 is communicated with the vacuum supply unit 70. A panel is adsorbed between the lower panel supporting unit 50 and the upper panel supporting unit 60.
[0025] The table 10 includes a base plate 11, table legs 12, and auxiliary plates 13. At least four groups of table legs 12 are provided and are respectively installed at the bottom edges of the base plate 11. The auxiliary plates 13 are horizontally installed in the middle of the table legs 12.
[0026] The lower chamber 20 includes a lower chamber body 21. An upper-side open lower space 22 is provided in the lower chamber body 21. The upper chamber 30 includes an upper chamber body 31. A lower-side open upper space 32 is provided in the upper chamber body 31. When the lower chamber body 21 and the upper chamber 30 are in the closed state, the lower space 22 and the upper space 32 form a closed space.
[0027] At least four groups of up-and-down driving units 40 are provided. Each group of up-and-down driving units 40 includes a support rod 41 and an up-and-down driving component 42. The up-and-down driving component 42 is fixedly installed on the auxiliary plate 13. The bottom of the support rod 41 is connected to the up-and-down driving component 42. The base plate 11 and the lower chamber body 21 are provided with shaft through holes 23 directly above the support rod 41. The upper chamber body 31 is provided with a shaft coupling part 33 directly above the support rod 41. The top of the support rod 41 slidably penetrates the shaft through hole 23 and is coupled with the shaft coupling part 33. The up-and-down driving component 42 is a cylinder, thereby realizing the up-and-down movement of the upper chamber body 31.
[0028] Each group of lower panel supporting units 50 includes a lower panel bracket 51 and a lower alignment unit 52. The lower panel bracket 51 is arranged in the lower chamber body 21, and the lower alignment unit 52 is arranged below the lower panel bracket 51. The lower panel brackets 51 are all connected with an external vacuum adsorption device. Through the external vacuum adsorption device, the lower panel brackets 51 can firmly adsorb the panel.
[0029] The upper panel support unit 60 includes an upper panel bracket 61, a support drive unit 62 and an upper alignment unit 63. The upper panel bracket 61 is movably arranged in the upper chamber body 31 through the support drive unit 62. The upper alignment unit 63 is arranged above the upper panel bracket 61. The upper panel bracket 61 is connected to an external vacuum adsorption device, through which the upper panel bracket 61 can firmly adsorb the panel.
[0030] The lower alignment unit 52 and the upper alignment unit 63 both include visual cameras, through which the panels can be adjusted to a set position, making the splicing more accurate.
[0031] A connecting hole 24 is opened on one side of the lower chamber body 21 , and the lower chamber body 21 is connected to the vacuum supply unit 70 through the connecting hole 24 . The vacuum supply unit 70 includes a vacuum device 71 and a connecting air pipe 72 . The vacuum device 71 is connected to the connecting hole 24 through the connecting air pipe 72 .
[0032] The panel is a display panel, a glass panel, an iron panel or a wooden panel.
[0033] The working process of the utility model is as follows: first, the upper and lower driving units 40 work to move the upper chamber 30 upward, and the upper panel is vacuum-adsorbed to the upper panel support unit 60 located inside the upper chamber 30, and an optically transparent adhesive film is coated on the lower side of the upper panel.
[0034] The bottom of the lower panel is adsorbed to the lower panel support unit 50 located inside the lower chamber 20, and the upper panel attached to the upper panel support unit 60 and the lower panel attached to the lower panel support unit 50 are respectively aligned to the set position through the visual camera, and the upper and lower driving units 40 work to move the upper chamber 30 downward so that it is close to the lower chamber 20. Since the upper chamber 30 is close to the lower chamber 20, the upper space 32 and the lower space 22 of the upper chamber 30 and the lower chamber 20 are closed. Then, a vacuum is generated in the vacuum supply unit 70 and the vacuum is supplied to the lower chamber 20. The internal closed space formed by the upper chamber 30 and the lower chamber 20 forms a vacuum state, and the upper panel and the lower panel are driven by the support driving unit 62. The vacuum state of the sealed space is maintained for a set time, so that the microbubbles between the upper panel and the lower panel are fully connected by the adhesive film, and then the vacuum supply is stopped on the vacuum supply unit 70 to release the vacuum state. Next, the upper panel support unit 60 is separated from the upper panel, and the upper and lower driving units 40 are operated to move the upper chamber 30 upward, and then the upper and lower panels placed in the lower panel support unit 50 are taken out and closed. When repeating the above operation, the upper and lower panels are closed.
[0035] In the present utility model, an optically transparent adhesive is coated between two panels of a display panel, and the two panels are joined together while maintaining a vacuum state. At this time, the thickness of the adhesive film between the two panels becomes thinner, avoiding the formation of microbubbles between the two adhesive surfaces, thereby avoiding the problems of poor appearance and image distortion of the two joined panels, making the two panels more firmly joined, and the overall thickness becomes thinner.
[0036] The present utility model simultaneously performs the process of joining two panels constituting a display panel and the process of removing bubbles. Not only is the process simple, but the equipment composition is also simpler, improving work efficiency and reducing the manufacturing cost.
[0037] The present utility model can not only join the panels constituting a display panel, but also join panels such as glass plates, metal plates, and wooden plates together, improving the utilization rate.
[0038] The above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Those skilled in the art can make various modifications or equivalent replacements to the present utility model within the essence and protection scope of the present utility model, and such modifications or equivalent replacements should also be regarded as falling within the protection scope of the technical solution of the present utility model.
Claims
1. A panel vacuum closing device, characterized in that: The invention comprises a table (10), a lower chamber (20), an upper chamber (30), an up-down driving unit (40), a lower panel supporting unit (50), an upper panel supporting unit (60) and a vacuum supply unit (70), wherein the lower chamber (20) is fixedly installed above the table (10), the up-down driving unit (40) is installed on the table (10) below the lower chamber (20), and the output end of the up-down driving unit (40) vertically penetrates the table (10) and the lower chamber (20) and is connected to the bottom of the upper chamber (30), and the lower chamber (20) is opposite to the upper chamber (30). An internal space is provided on the inner side; the upper chamber (30) forms a closed space together with the interior of the lower chamber (20) through the upper and lower driving units (40); the lower panel support unit (50) is arranged in the lower chamber (20); the upper panel support unit (60) is arranged in the upper chamber (30); a plurality of groups of the lower panel support unit (50) and the upper panel support unit (60) are provided; one side of the lower chamber (20) is connected to a vacuum supply unit (70); and a panel is adsorbed between the lower panel support unit (50) and the upper panel support unit (60).
2. A panel vacuum closing device according to claim 1, characterized in that: The table (10) comprises a base plate (11), table legs (12) and an auxiliary plate (13); the table legs (12) are provided in at least four groups and are respectively installed on the bottom edge of the base plate (11); and the auxiliary plate (13) is horizontally installed in the middle of the table legs (12).
3. A panel vacuum closing device according to claim 2, characterized in that: The lower chamber (20) comprises a lower chamber body (21), wherein a lower space (22) with an upper opening is arranged in the lower chamber body (21); the upper chamber (30) comprises an upper chamber body (31), wherein an upper space (32) with a lower opening is arranged in the upper chamber body (31); when the lower chamber body (21) and the upper chamber (30) are in a closed state, the lower space (22) and the upper space (32) form a closed space.
4. A panel vacuum closing device according to claim 3, characterized in that: At least four groups of the up-and-down driving units (40) are provided, and each group of the up-and-down driving units (40) comprises a support rod (41) and an up-and-down driving assembly (42). The up-and-down driving assembly (42) is fixedly mounted on the auxiliary plate (13). The bottom of the support rod (41) is connected to the up-and-down driving assembly (42). The base plate (11) and the lower chamber body (21) are provided with an axis through hole (23) just above the support rod (41). The upper chamber body (31) is provided with an axis coupling portion (33) just above the support rod (41). The top of the support rod (41) slides through the axis through hole (23) to couple with the axis coupling portion (33).
5. A panel vacuum closing device according to claim 4, characterized in that: The up and down driving assembly (42) is a cylinder.
6. A panel vacuum closing device according to claim 3, characterized in that: Each group of the lower panel support units (50) comprises a lower panel bracket (51) and a lower alignment unit (52); the lower panel bracket (51) is arranged in the lower chamber body (21); the lower alignment unit (52) is arranged below the lower panel bracket (51); and the lower panel bracket (51) is connected to an external vacuum adsorption device.
7. A panel vacuum closing device according to claim 6, characterized in that: The upper panel support unit (60) comprises an upper panel bracket (61), a support drive unit (62) and an upper alignment unit (63); the upper panel bracket (61) is movably arranged in the upper chamber body (31) by means of the support drive unit (62); and the upper alignment unit (63) is arranged above the upper panel bracket (61).
8. A panel vacuum closing device according to claim 7, characterized in that: The lower alignment unit (52) and the upper alignment unit (63) both include visual cameras.
9. A panel vacuum closing device according to claim 3, characterized in that: A connecting hole (24) is provided on one side of the lower chamber body (21); the lower chamber body (21) is connected to a vacuum supply unit (70) via the connecting hole (24); the vacuum supply unit (70) comprises a vacuum device (71) and a connecting air pipe (72); the vacuum device (71) is connected to the connecting hole (24) via the connecting air pipe (72).
10. The panel vacuum closing device according to claim 1, characterized in that: The panel is a display panel, a glass panel, an iron panel or a wooden panel.