Novel hub structure for electric vehicle and motorcycle

By designing a new type of hub structure including an intermediate hub frame, the problem of single installation disc design in the existing hub structure is solved, and the flexibility and production efficiency of hub production and processing are improved.

CN222959511UActive Publication Date: 2025-06-10ZHEJIANG DAXING TECH
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Patent Information

Application Number
CN202421687850.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-06-10
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

The installation disc in the existing hub structure has a single design, making it difficult to make processing design changes according to market demand, which limits the production and processing flexibility of the hub.

Method used

A new type of hub structure including an intermediate hub frame is designed. The intermediate hub frame consists of an intermediate disc and multiple spokes. The installation disc and the intermediate disc are fixedly connected by an integrated structure or casting method, adding a fixed groove and reinforcement fulcrum for connecting and fixing, and further enhancing the connection strength by welding the fixing flange and flange.

Benefits of technology

It realizes multiple connection methods of installation discs, improves the production and processing flexibility of the wheel hub, and facilitates design adjustment and production optimization according to market demand.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel hub structure for electric vehicles and motorcycles, which comprises a rim, a mounting disc and a middle hub frame, the middle hub frame is respectively connected with the rim and the mounting disc, the middle hub frame comprises a middle disc and a plurality of spokes, the spokes are respectively connected with the rim and the middle disc and are uniformly arranged between the rim and the middle disc, and the rim and the middle disc are connected with the mounting disc. The mounting disc is fixedly connected with the middle disc, and a shaft hole and a plurality of connecting screw holes are formed in the mounting disc. According to the utility model, the conventional spoke design is changed, the redesigned middle hub frame is adopted, the middle hub frame consists of the spoke and the middle disc, and the middle disc is designed, so that the mounting disc can be fixedly connected with the middle disc in various modes and can be selected according to market requirements, and the overall production and processing of the hub are facilitated.
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Description

Technical Field

[0001] The utility model belongs to the technical field of hubs of electric vehicles or motorcycles, and particularly relates to a novel hub structure for electric vehicles and motorcycles. Background Art

[0002] Two-wheel and three-wheel electric vehicles and motorcycles are important means of transportation for urban and rural residents. The hub is the core supporting component. Generally, a hub includes a rim, spokes, and a mounting disc. The spokes are connected between the mounting disc and the rim. The mounting disc is connected to the vehicle rotating shaft and is also used to mount the brake disc. Therefore, the design of the mounting disc is particularly important. And the mounting disc is connected to the rim through the spokes. The design of the mounting disc in the existing hub structure is relatively single and not convenient to change the processing design according to needs. Therefore, improvement is needed. Summary of the Invention

[0003] The purpose of the utility model is to solve the problems raised in the above background art, and provide a novel hub structure for electric vehicles and motorcycles.

[0004] To achieve the above purpose, the technical solution of the utility model is: a novel hub structure for electric vehicles and motorcycles, including a rim, a mounting disc, and an intermediate hub frame. The intermediate hub frame is respectively connected to the rim and the mounting disc. The intermediate hub frame includes an intermediate disc and a plurality of spokes. The plurality of spokes are respectively connected to the rim and the intermediate disc and are evenly arranged between the two. The mounting disc is fixedly connected to the intermediate disc, and the mounting disc is provided with a shaft hole and a plurality of connecting screw holes.

[0005] In the above novel hub structure for electric vehicles and motorcycles, the mounting disc and the intermediate disc are of an integral structure.

[0006] In the above novel hub structure for electric vehicles and motorcycles, the mounting disc and the intermediate disc are fixedly connected by pouring.

[0007] In the above novel hub structure for electric vehicles and motorcycles, the surface of the intermediate disc corresponding to the mounting disc is provided with a pouring reinforcement groove.

[0008] In the above novel hub structure for electric vehicles and motorcycles, the mounting disc is provided with a fixed flange, and the fixed flange is fixedly welded to the mounting disc and the intermediate disc respectively.

[0009] In the above novel hub structure for electric vehicles and motorcycles, the intermediate disc is provided with a fixed flange, and the fixed flange is fixedly welded to the mounting disc.

[0010] In the above novel hub structure for electric vehicles and motorcycles, reinforcing ribs are extendedly arranged at the connection of the intermediate disc and the spokes.

[0011] In the above-mentioned novel hub structure for electric vehicles and motorcycles, the connecting end of the spoke and the rim is designed in a curved arc shape.

[0012] Adopting the above technical solutions, the present utility model has the following beneficial effects:

[0013] The present utility model changes the previous spoke design and adopts a redesigned intermediate hub frame. The intermediate hub frame consists of two parts: a spoke and an intermediate disc. Due to the design of the intermediate disc, the mounting disc can be connected and fixed to the intermediate disc in various ways and can be selected according to market needs, thus facilitating the overall production and processing of the hub. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a sectional structure diagram of Embodiment 1 of the present utility model;

[0015] Figure 2 is a three-dimensional structure diagram of Embodiment 1 of the present utility model;

[0016] Figure 3 is a sectional structure diagram of Embodiment 2 of the present utility model;

[0017] Figure 4 is a three-dimensional structure diagram of Embodiment 2 of the present utility model;

[0018] Figure 5 is a sectional structure diagram of Embodiment 3 of the present utility model;

[0019] Figure 6 is a three-dimensional structure diagram of Embodiment 3 of the present utility model; DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] The present utility model will be further described in conjunction with the accompanying drawings. Embodiment

[0021] Please refer to Figure 1 、 Figure 2 The present utility model provides a novel hub structure for electric vehicles and motorcycles, including a rim 1, a mounting disc 2, and an intermediate hub frame 3. The intermediate hub frame 3 is respectively connected to the rim 1 and the mounting disc 2. The intermediate hub frame 3 includes an intermediate disc 4 and a plurality of spokes 5. The plurality of spokes 5 are respectively connected to the rim 1 and the intermediate disc 4 and are evenly arranged between the two. The mounting disc 2 is fixedly connected to the intermediate disc 4. The mounting disc 2 is provided with a shaft hole 6 and a plurality of connecting screw holes 7. Among them, the shaft hole 6 can be set as a polygonal shaft hole or a threaded shaft hole according to needs.

[0022] Specifically, the mounting disc 2 and the intermediate disc 4 are of an integral structure. Embodiment

[0023] Please refer to Figure 3 、Figure 4 , the present utility model provides a novel hub structure for electric vehicles and motorcycles. Different from the first embodiment, the mounting plate 2 and the intermediate plate 4 are fixedly connected by pouring. The mounting plate 2 is formed by pouring at the corresponding position of the intermediate plate 4 using a designed mold, and the split-step method adapts to different processing and production requirements.

[0024] Furthermore, a pouring reinforcement groove 10 is provided on the surface of the intermediate plate 4 corresponding to the mounting plate 2. When the intermediate plate 4 is formed by pouring, a reinforcement fulcrum 11 will be formed in the pouring reinforcement groove 10, thereby strengthening the relative firmness of the connection between the intermediate plate 4 and the mounting plate 2. Embodiment

[0025] Please refer to Figure 5 , Figure 6 , the present utility model provides a novel hub structure for electric vehicles and motorcycles. Different from the first and second embodiments, a fixed flange 8 is provided on the mounting plate 2, and the fixed flange 8 is fixedly welded to the mounting plate 2 and the intermediate plate 4 respectively. The welding method of the mounting plate 2 and the intermediate plate 4 can adapt to different processing and production requirements.

[0026] Furthermore, in order to improve the firmness of the connection between the mounting plate 2 and the intermediate plate 4, a fixed flange 9 is provided on the intermediate plate 4, and the fixed flange 9 is fixedly welded to the mounting plate 2.

[0027] In any of the above embodiments, it is possible to select to extend a reinforcing rib 15 at the connection between the intermediate plate 4 and the spoke 5, thereby improving the connection strength. At the same time, the connection end of the spoke 5 and the rim 1 is designed in a curved arc shape, which can reduce the wind resistance.

[0028] The above has introduced in detail a novel hub structure for electric vehicles and motorcycles provided by the embodiments of the present utility model. Specific examples are used in this article to elaborate on the principle and implementation manner of the present utility model. The description of the above embodiments is only used to help understand the technical solution disclosed by the present utility model; at the same time, for those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation manner and application scope. In summary, the content of this specification should not be construed as a limitation of the present utility model.

Claims

1. A new wheel hub structure for electric vehicles and motorcycles, characterized in that: The invention comprises a wheel rim (1), a mounting plate (2), and an intermediate wheel hub frame (3), wherein the intermediate wheel hub frame (3) is connected to the wheel rim (1) and the mounting plate (2) respectively, and the intermediate wheel hub frame (3) comprises an intermediate plate (4) and a plurality of spokes (5), wherein the plurality of spokes (5) are connected to the wheel rim (1) and the intermediate plate (4) respectively and are evenly arranged therebetween, and the mounting plate (2) is fixedly connected to the intermediate plate (4), and the mounting plate (2) is provided with an axial hole (6) and a plurality of connecting screw holes (7); and the mounting plate (2) is provided with a fixing flange plate (8), and the fixing flange plate (8) is fixedly welded to the mounting plate (2) and the intermediate plate (4) respectively.

2. The novel wheel hub structure for electric vehicles and motorcycles according to claim 1 is characterized in that: The intermediate plate (4) is provided with a fixed flange (9), and the fixed flange (9) is fixed to the mounting plate (2) by welding.

3. The novel wheel hub structure for electric vehicles and motorcycles according to claim 1 is characterized in that: A reinforcing rib (15) is provided extending from the connection between the intermediate disk (4) and the spoke (5).

4. The novel wheel hub structure for electric vehicles and motorcycles according to claim 1 is characterized in that: The connection ends between the spokes (5) and the rim (1) are designed to be curved.

5. The novel wheel hub structure for electric vehicles and motorcycles according to claim 1 is characterized in that: The mounting plate (2) and the intermediate plate (4) may also be fixedly connected by casting, and the surfaces of the intermediate plate (4) corresponding to the mounting plate (2) are provided with casting reinforcement grooves (10).