Transfer device for parallel carrier roller machining
By designing a transport device for parallel roller processing, the rollers are placed in parallel with the accommodating chamber, and an automated material pushing mechanism is used to solve the problems of friction and scratches during the transport process, the transport efficiency and safety are improved, and the accuracy and performance of the rollers are protected.
Patent Information
- Application Number
- CN202422281785.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The existing roller transport equipment adopts stacking and placement, which causes friction and scratches to occur during transportation, affecting its accuracy and performance, and requires additional fixing equipment for limit fixation, which reduces work efficiency and increases safety hazards.
A transfer device for parallel roller processing is designed. By setting a receiving cavity on the discharge rack, the rollers can be placed in parallel to reduce friction and collision. The pushing mechanism consists of a driving member and a pushing plate, which can automatically push the rollers out to ensure the stability of the rollers during the transfer process.
By placing the rollers in parallel, the friction and collision between the rollers are effectively reduced, wear and scratches on the roller surface are reduced, and the accuracy and performance of the rollers are protected. At the same time, the automated design of the material pushing mechanism improves the transfer efficiency, reduces the labor intensity of the operators, and enhances safety.
Smart Images
Figure CN222959847U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of idler processing, and particularly to a transfer device for processing parallel idlers. Background Art
[0002] In the idler processing industry, transfer equipment is an essential part of the production process. It is responsible for moving the processed idlers from the production line to the storage area or the next process.
[0003] Most of the existing idler transfer equipment uses a horizontal placement, or even a stacked placement method to load idlers. Although this method saves space to a certain extent, it brings many inconveniences during the movement process. Due to the close stacking of idlers, they are prone to rubbing against each other during the transfer process. This may not only cause wear and scratches on the surface of the idlers, but also affect the accuracy and performance of the idlers, thereby affecting their service life.
[0004] In addition, the placed and stacked idlers are prone to shaking during movement, and additional fixing equipment is required to limit and fix the idlers. Operators need to spend more time and effort to ensure the stability of the idlers, which not only reduces work efficiency, but also may increase potential safety hazards and transportation costs.
[0005] In view of the above problems, a transfer device for processing parallel idlers is now designed. Utility Model Content
[0006] An embodiment of this application provides a transfer device for processing parallel idlers to solve the problem that in the related art, most of the existing idler transfer equipment uses a stacked placement method to load idlers, and during the transportation of idlers, it may cause wear and scratches on the surface of the idlers.
[0007] In a first aspect, a transfer device for processing parallel idlers is provided, including:
[0008] A bottom plate, on which an installation seat is provided, on which a feeding rack is provided. The feeding rack is provided with a plurality of accommodating channels for placing idlers in parallel. A pushing mechanism is provided on the feeding rack for pushing out the idlers inside the accommodating channels. A moving wheel assembly is provided at the bottom of the bottom plate;
[0009] The pushing mechanism includes driving members oppositely arranged at both ends of the feeding rack, and a pushing plate arranged on one side of the feeding rack. The driving members are connected to the pushing plate and are used to drive the pushing plate to approach or move away from the accommodating channels to push out the idlers inside the accommodating channels.
[0010] In some embodiments, the feeding rack includes a plurality of feeding plates arranged in sequence along the width direction of the mounting base. A plurality of through holes distributed in a rectangular shape are formed on the feeding plates, and a plurality of adjacent through holes extend and enclose to form a receiving cavity along the width direction of the feeding plate;
[0011] Two groups of fixing rods are arranged between the plurality of feeding plates.
[0012] In some embodiments, a rubber sleeve is arranged inside the through hole.
[0013] In some embodiments, the driving member is an electric push rod;
[0014] The pushing plate includes a moving plate, and a plurality of push rods distributed in a rectangular shape are arranged on the moving plate. The positions and quantities of the plurality of push rods are adapted to the positions and quantities of the through holes;
[0015] A rubber pad is arranged at one end of the push rod close to the through hole.
[0016] In some embodiments, the moving wheel assembly includes two universal wheels oppositely arranged at the bottom of the bottom plate. A rotating shaft is rotatably arranged at the bottom of the bottom plate, and wheels are arranged at both ends of the rotating shaft.
[0017] In some embodiments, a driving assembly is further included. The driving assembly includes a storage battery and a motor arranged at the bottom of the bottom plate. The motor is located above the rotating shaft. Gears are arranged on both the output shaft of the motor and the rotating shaft, and the two gears are meshed with each other. The storage battery is electrically connected to the motor and is used to supply power to the motor.
[0018] In some embodiments, a handle is arranged above the bottom plate, and a controller is arranged on the handle. The controller is electrically connected to the motor and is used to control the start and stop of the motor.
[0019] The embodiment of the present application provides a transfer device for processing parallel rollers. By placing the rollers separately in parallel through the receiving cavity, the friction and collision between the rollers are effectively reduced, the wear and scratches on the surface of the rollers are reduced, and the accuracy and performance of the rollers are protected. The structural design of the feeding rack and the receiving cavity ensures the stability of the rollers during the transfer process, reduces the possibility of shaking and tilting, and improves the safety of the transfer process.
[0020] The automated design of the pushing mechanism makes the process of pushing out the rollers faster and more efficient, reduces the labor intensity of the operators, and improves the overall transfer efficiency. Description of the Drawings
[0021] To more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0022] Figure 1 Three-dimensional structure diagram provided by the embodiment of the present application Figure 1 ;
[0023] Figure 2 Three-dimensional structure diagram provided by the embodiment of the present application Figure 2 ;
[0024] Figure 3 Three-dimensional structure diagram provided by the embodiment of the present application Figure 3 ;
[0025] Figure 4 Right side view cross-section provided by the embodiment of the present application;
[0026] Figure 5 Three-dimensional structure diagram of the feeding rack provided by the embodiment of the present application.
[0027] In the figure: 1, bottom plate; 2, mounting seat; 3, feeding rack; 31, feeding plate; 32, through hole; 33, fixing rod; 4, accommodating cavity; 5, pushing mechanism; 51, driving part; 52, pushing plate; 521, moving plate; 522, push rod; 523, rubber pad; 6, moving wheel assembly; 61, universal wheel; 62, rotating shaft; 63, wheel; 7, rubber sleeve; 8, driving assembly; 81, storage battery; 82, motor; 83, gear; 9, grip; 10, controller. Detailed implementation manners
[0028] To make the objectives, technical solutions, and advantages of the embodiments of the present application clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some, but not all, of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present application.
[0029] The embodiment of the present application provides a transfer device for processing parallel rollers, which can solve the problems of wear and scratches on the surface of the rollers that may occur in the existing roller transfer equipment in the related art during the transportation of the rollers.
[0030] Please refer to Figures 1-3, A transfer device for processing parallel idlers includes: a bottom plate 1, on which there is a mounting seat 2, on which there is a feeding rack 3, on which there are a number of accommodating channels 4 for horizontally placing idlers, on the feeding rack 3 there is a pushing mechanism 5 for pushing the idlers inside the accommodating channels 4 out, and at the bottom of the bottom plate 1 there is a moving wheel assembly 6; the pushing mechanism 5 includes driving members 51 oppositely arranged at both ends of the feeding rack 3, and a pushing plate 52 arranged on one side of the feeding rack 3, the driving member 51 is connected to the pushing plate 52 and is used to drive the pushing plate 52 to approach or move away from the accommodating channel 4 to push the idlers inside the accommodating channel 4 out.
[0031] The idlers are horizontally placed in the accommodating channels 4 on the feeding rack 3, ensuring the stability and protection of the idlers during the transfer process. The moving wheel assembly 6 at the bottom of the bottom plate 1 provides the entire transfer device with flexible moving ability.
[0032] When it is necessary to push the idlers out of the accommodating channels 4, the pushing mechanism 5 starts to work. The pushing mechanism consists of driving members 51 arranged at both ends of the feeding rack 3 and a pushing plate 52 arranged on one side. The driving member 51 works to push the pushing plate 52 to move in a predetermined direction. When the pushing plate 52 is pushed by the driving member 51 to approach the accommodating channel 4, as the pushing plate 52 continues to move, the idlers are smoothly pushed out of the accommodating channel 4 until the predetermined pushing position is reached, and then the operator can take the pushed-out idlers, which is convenient for the operator's material taking work.
[0033] By separately and horizontally placing the idlers through the accommodating channels 4, the friction and collision between the idlers are effectively reduced, the wear and scratches on the surface of the idlers are reduced, and the accuracy and performance of the idlers are protected. The structural design of the feeding rack 3 and the accommodating channels 4 ensures the stability of the idlers during the transfer process, reduces the possibility of shaking and tilting, and improves the safety of the transfer process.
[0034] The automated design of the pushing mechanism 5 makes the pushing process of the idlers faster and more efficient, reduces the labor intensity of the operator, and improves the overall transfer efficiency.
[0035] Specifically, as Figure 5 shown, in this embodiment, the feeding rack 3 includes a number of feeding plates 31 arranged in sequence along the width direction of the mounting seat 2, on the feeding plates 31 there are a number of through holes 32 distributed in a rectangular shape, and a number of adjacent through holes 32 along the width direction of the feeding plate 31 extend and enclose to form the accommodating channel 4; there are two groups of fixing rods 33 between the a number of feeding plates 31.
[0036] The feeding plates 31 are arranged in sequence along the width direction of the mounting seat 2, ensuring that the idlers can be evenly supported in the horizontal direction.
[0037] Each feeding plate 31 is provided with a number of through holes 32 distributed in a rectangular shape. The shapes and sizes of these through holes 32 match the cross-section of the idler roller to ensure that the idler roller can be placed tightly and stably in the accommodating channel. The through holes 32 form the accommodating channel 4 through arrangement and combination, enabling the idler roller to be placed and fixed in a parallel manner.
[0038] Along the width direction of the feeding plate 31, a number of adjacent through holes 32 extend and enclose to form the accommodating channel 4. This ensures that the idler rollers do not interfere with or collide with each other during the transfer process. The accommodating channel 4 provides an independent and parallel placement space for the idler roller, effectively preventing the idler roller from shaking and tilting during the transfer process.
[0039] The main function of the fixing rod 33 is to firmly connect each feeding plate 31 together to form a stable overall structure.
[0040] Preferably, as Figure 5 shown, a rubber sleeve 7 is provided inside the through hole 32 in this embodiment.
[0041] The rubber sleeve 7, as a soft buffer layer, can effectively reduce the direct contact and friction between the idler roller and the edge of the through hole 32. During the transfer process, even when encountering bumps or vibrations, the rubber sleeve can absorb part of the impact force, thereby protecting the surface of the idler roller from scratches or damage.
[0042] The material of the rubber sleeve 7 has a certain elasticity and friction force, and can fit more closely to the outer surface of the idler roller. This close fit not only helps to prevent the idler roller from shaking or shifting in the accommodating channel 4, but also improves the stability of the idler roller during the transfer process.
[0043] The rubber sleeve 7 also has a certain stretchability and adaptability. By replacing different rubber sleeves 7, it can adapt to idler rollers of different sizes and specifications to a certain extent. This makes the feeding rack 3 more flexible and versatile, and can meet the requirements of different production lines.
[0044] As Figure 3 shown, the driving member 51 in this embodiment is an electric push rod; the pushing plate 52 includes a moving plate 521, and a number of push rods 522 distributed in a rectangular shape are provided on the moving plate 521. The positions and quantities of the several push rods 522 are all adapted to the positions and quantities of the through holes 32; a rubber pad 523 is provided at one end of the push rod 522 close to the through hole 32.
[0045] The driving member 51 uses an electric push rod as the power source, which is an efficient and easy-to-control choice. The electric push rod has the advantages of compact structure, large thrust, and fast response, and is very suitable for pushing the pushing plate 52 to realize the ejection of the idler roller.
[0046] The moving plate 521 serves as the main part of the pusher plate and is responsible for moving along a predetermined direction under the drive of the electric push rod. The push rod 522 is the component where the pusher plate 52 directly contacts the roller and is distributed in a rectangular pattern that perfectly matches the position and quantity of the through holes 32.
[0047] When the pusher plate 52 is pushed by the electric push rod towards the accommodation chamber 4, the push rod 522 can accurately insert into the through hole 32 and closely contact the side surface of the roller. Since the position and quantity of the push rod 522 match those of the through hole 32, it can ensure that each roller is evenly pushed out, avoiding the inclination or damage of the roller caused by uneven thrust.
[0048] In addition, a rubber pad 523 is provided at one end of the push rod 522 close to the through hole 32, further enhancing the protection of the pusher plate 52. The rubber pad 523, as a soft buffer layer, can play a role in buffering and shock absorption when the push rod 522 contacts the roller, reducing the impact force and friction force generated by direct contact, thereby protecting the surface of the roller from damage.
[0049] In one embodiment, the moving wheel assembly 6 includes two universal wheels 61 oppositely arranged at the bottom of the bottom plate 1. A rotating shaft 62 is rotatably provided at the bottom of the bottom plate 1, and wheels 63 are provided at both ends of the rotating shaft 62.
[0050] The universal wheels 61 have the characteristic of omnidirectional rotation, that is, they can freely rotate in any direction. This enables the transfer device to easily cope with complex ground environments and narrow channels, improving its flexibility and mobility.
[0051] The presence of the rotating shaft 62 enables the wheels 63 to roll smoothly and can adapt to the movement requirements in different directions by rotating.
[0052] The wheels 63 are the main components where the transfer device contacts the ground. They are responsible for dispersing the overall weight of the transfer device onto the ground and reducing the friction force during movement by rolling. The material and size of the wheels are usually selected according to actual needs to ensure that the transfer device can move smoothly on various grounds.
[0053] As a preferred embodiment, this implementation scheme further includes a drive assembly 8. The drive assembly 8 includes a storage battery 81 and a motor 82 provided at the bottom of the bottom plate 1. The motor 82 is located above the rotating shaft 62. Gears 83 are provided on both the output shaft of the motor 82 and the rotating shaft 62, and the two gears 83 mesh with each other. The storage battery 81 is electrically connected to the motor 82 and is used to supply power to the motor 82.
[0054] The storage battery 81 serves as the power source and provides the required electrical energy for the motor 82.
[0055] The electric motor 82 is the core component of the driving assembly 8. It is responsible for converting electrical energy into mechanical energy to drive the rotation of the wheels 63. By controlling the speed and direction of the electric motor 82, precise control over the moving speed and direction of the transfer device can be achieved.
[0056] The function of the gear 83 is to transmit the output torque of the electric motor 82 to the rotating shaft 62, and then drive the rotation of the wheels 63. By adjusting the number of teeth and modulus of the gear, the adjustment of the transmission ratio and speed can be realized to meet the moving requirements under different working environments.
[0057] There is a power supply relationship between the storage battery 81 and the electric motor 82 through electrical connection. This electrical connection usually uses electrical components such as wires or circuit boards for connection to ensure that electrical energy can be stably and reliably transmitted to the electric motor.
[0058] Furthermore, in this implementation, a handle 9 is provided above the bottom plate 1, and a controller 10 is provided on the handle 9. The controller 10 is electrically connected to the electric motor 82 and is used to control the start and stop of the electric motor 82.
[0059] The handle 9 provides a stable and comfortable gripping point for the operator, making it more labor-saving and convenient when pushing or moving the transfer device. At the same time, the handle 9 is also the installation position of the controller 10, enabling the operator to input various operation instructions while holding the device.
[0060] The controller 10 is electrically connected to the electric motor 82 and is used to control the start and stop of the electric motor. Through the controller 10, the operator can achieve precise control over the moving speed and direction of the transfer device.
[0061] The electrical connection between the controller 10 and the electric motor 82 is usually achieved through electrical components such as wires or circuit boards. This electrical connection ensures that control instructions can be accurately and quickly transmitted to the electric motor, thereby achieving precise control of the electric motor.
[0062] In actual operation, through the controller 10, the operator can input instructions to start the electric motor 82. When the electric motor 82 receives electrical energy from the storage battery, it will start to rotate its output shaft. This rotational movement is transmitted to the rotating shaft 62 through the meshing action of the gear 83, thereby driving the rotation of the rotating shaft 62. The rotating shaft 62 is connected to the wheels 63, so when the rotating shaft 62 rotates, it will drive the wheels 63 to roll on the ground. Due to the frictional force between the wheels and the ground, this rolling movement will cause the entire transfer device to move forward or backward.
[0063] In the description of the present application, it should be noted that the orientation or positional relationship indicated by terms such as "upper" and "lower" is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present application. Unless otherwise clearly specified and defined, the terms "installed", "connected", and "coupled" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.
[0064] It should be noted that in the present application, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprise", "include" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising a..." does not exclude the presence of additional identical elements in the process, method, article or device comprising the said element.
[0065] The above are only specific embodiments of the present application, enabling those skilled in the art to understand or implement the present application. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but rather to the broadest scope consistent with the principles and novel features claimed herein.
Claims
1. A transfer device for parallel roller processing, characterized in that: include: A bottom plate (1), a mounting seat (2) is arranged on the bottom plate (1), a material placing rack (3) is arranged on the mounting seat (2), a plurality of accommodating cavities (4) are opened on the material placing rack (3), the accommodating cavities (4) are used to place rollers in parallel, a material pushing mechanism (5) is arranged on the material placing rack (3), the material pushing mechanism (5) is used to push the rollers inside the accommodating cavities (4), and a moving wheel assembly (6) is arranged at the bottom of the bottom plate (1); The pushing mechanism (5) comprises a driving member (51) arranged at two ends of the unloading rack (3) and a pushing plate (52) arranged on one side of the unloading rack (3); the driving member (51) is connected to the pushing plate (52) and is used to drive the pushing plate (52) to approach or move away from the accommodating cavity (4) to push out the roller inside the accommodating cavity (4).
2. A transfer device for parallel roller processing as claimed in claim 1, characterized in that: The material discharging rack (3) comprises a plurality of material discharging plates (31) arranged in sequence along the width direction of the mounting seat (2), the material discharging plates (31) being provided with a plurality of through holes (32) distributed in a rectangular shape, and a plurality of adjacent through holes (32) extending along the width direction of the material discharging plates (31) are enclosed to form a receiving cavity (4); Two groups of fixing rods (33) are arranged between the plurality of discharge plates (31).
3. A transfer device for parallel roller processing as claimed in claim 2, characterized in that: A rubber sleeve (7) is arranged inside the through hole (32).
4. A transfer device for parallel roller processing as claimed in claim 3, characterized in that: The driving member (51) is an electric push rod; The push plate (52) comprises a movable plate (521), on which a plurality of push rods (522) distributed in a rectangular shape are arranged, and the positions and numbers of the plurality of push rods (522) are adapted to the positions and numbers of the through holes (32); A rubber pad (523) is provided at one end of the push rod (522) close to the through hole (32).
5. A transfer device for parallel roller processing as claimed in claim 1, characterized in that: The moving wheel assembly (6) comprises two universal wheels (61) arranged relatively to each other at the bottom of the base plate (1); a rotating shaft (62) is rotatably arranged at the bottom of the base plate (1); and wheels (63) are arranged at both ends of the rotating shaft (62).
6. A transfer device for parallel roller processing as claimed in claim 5, characterized in that: The invention also comprises a driving assembly (8), wherein the driving assembly (8) comprises a storage battery (81) and a motor (82) arranged at the bottom of the base plate (1), wherein the motor (82) is located above the rotating shaft (62), and a gear (83) is arranged on the output shaft of the motor (82) and the rotating shaft (62), and the two gears (83) are meshed with each other, and the storage battery (81) is electrically connected to the motor (82) and is used to supply power to the motor (82).
7. A transfer device for parallel roller processing as claimed in claim 6, characterized in that: A handle (9) is arranged above the bottom plate (1), and a controller (10) is arranged on the handle (9). The controller (10) is electrically connected to the motor (82) and is used to control the start and stop of the motor (82).