Material accumulation prevention structure for roller of material taking machine
By setting a detachable baffle between the hopper plates of the feeder to prevent the ore from adhering to the groove, the problem of deposits being thrown to the rear of the travel direction is solved, working efficiency is improved, and labor costs are saved.
Patent Information
- Application Number
- CN202421811225.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-30
AI Technical Summary
When the material pickup machine is working, especially when collecting mineral materials with high moisture content, some mineral materials will be stuck in the grooves between the plates in the hopper on the two-way hopper, causing the accumulation to be thrown to the rear of the direction of travel, affecting the return journey, and staff need to clean the accumulation materials, increase costs and reduce efficiency.
A material-absorbing structure is designed, including a baffle between the plates in the hopper. The baffle is removably installed by fixing screws to prevent the ore from adhering to the grooves and prevent the accumulation from being thrown to the rear of the travel direction.
It effectively solves the problem that the accumulated material is thrown to the rear of the travel direction, avoids the phenomenon of a lot of accumulated material during the return trip, does not require staff to clean the accumulated material, improves work efficiency and saves labor costs.
Smart Images

Figure CN222960753U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material reclaimers, in particular to a material accumulation prevention structure for a drum of a material reclaimer. Background Art
[0002] The drum reclaimer is mainly used for mixing and reclaiming operations in ore yards, coal yards and other places. It is a new type of equipment that replaces the traditional bridge-type double bucket wheel reclaimer. Its working principle is to take the ore from the pile and transport it to the designated location through the rotation and movement of the drum, so as to achieve mixing and transportation of the ore.
[0003] Reference Figures 1 - 3 , is a bidirectional drum reclaimer in the related art, the reclaimer comprises a reclaimer body 1, the reclaimer body 1 comprises a drum 10, a conveyor belt is installed in the drum 10, a plurality of bidirectional hoppers 11 are installed on the side wall of the drum 10, the bidirectional hopper 11 comprises a hopper outer plate 110, a hopper middle plate 111 and bucket teeth 112, a reclaiming port is arranged on the hopper outer plate 110, the bucket teeth 112 are welded to the hopper middle plate 111 for digging mineral materials, in order to adapt to the inclination angle of the bucket teeth 112, the two hopper middle plates 111 are arranged at an obtuse angle and form a groove.
[0004] The reclaimer can realize bidirectional movement and reclaiming of materials through the cooperation of the trolley and the track. However, during the reclaiming process, especially when collecting mineral materials with high water content, part of the mineral materials will be stuck in the groove between the two hopper middle plates 111 on the bidirectional hopper 11 to form material accumulation, and when the bidirectional hopper 11 turns to the opposite direction of the forward direction, this part of the accumulated material will be thrown to the rear of the forward direction of the reclaimer, resulting in more accumulated material during the return journey, thereby affecting the reverse movement of the drum 10. At this time, the staff needs to clean up the return materials before the reverse movement, which increases the cost of cleaning the accumulated materials and reduces the reclaiming efficiency. Utility Model Content
[0005] In order to effectively solve the problem of mineral materials being entrained in the grooves between the plates in the hopper, the utility model provides a material accumulation prevention structure for a reclaimer drum.
[0006] The utility model provides a material accumulation prevention structure for a reclaimer drum adopts the following technical solution:
[0007] A material accumulation prevention structure for a reclaimer drum is arranged on a bidirectional hopper of the reclaimer body. The bidirectional hopper is provided with bucket teeth and a hopper middle plate for fixing the bucket teeth. Grooves are formed between the hopper middle plates. The material accumulation prevention structure includes a baffle installed between the bucket teeth for shielding the grooves.
[0008] By adopting the above technical solution, when the reclaimer is working, the baffle blocks the mineral material from adhering to the groove, thereby solving the problem of the accumulated material being thrown to the rear of the travel direction, without affecting the return journey, and eliminating the need for staff to clean up the accumulated material, thereby improving work efficiency and saving labor costs.
[0009] Optionally, a support frame is provided in the groove, the support frame includes a bottom plate fixedly connected between the middle plates of the hopper, a fixing cylinder is fixedly connected to the bottom plate, and a fixing screw matched with the thread of the fixing cylinder is installed on the baffle.
[0010] By adopting the above technical solution, the baffle is detachably mounted on the fixing cylinder by means of fixing screws, thereby realizing convenient replacement of the baffle.
[0011] Optionally, a countersunk groove is provided on a side of the baffle away from the groove, and a fixing screw is provided in the countersunk groove.
[0012] By adopting the above technical solution, the wear of the fixing screws caused by the mineral materials is reduced, making it easier for the staff to screw the fixing screws to replace the baffle.
[0013] Optionally, a clamping cap is detachably mounted on the nut of the fixing screw.
[0014] By adopting the above technical solution, the clamping nut has a protective effect on the nut of the fixing screw.
[0015] Optionally, the card cap includes a back plate and a card plate fixed to the back plate, a gap is provided between two adjacent card plates, a card slot is provided on the inner side of the card plate, and a convex ridge that engages with the card slot is provided on the outer wall of the fixing screw.
[0016] By adopting the above technical solution, the clamping plate is engaged with the convex ridge. Since there is a gap between the clamping plates for deformation, the clamping plate can be deformed after being subjected to tension and then separated from the convex ridge, thereby facilitating the installation or removal of the clamping cap.
[0017] Optionally, the baffle is welded and fixed to the bucket tooth.
[0018] By adopting the above technical solution, the baffle is fixed more firmly.
[0019] Optionally, the baffle is bolted to the bucket teeth.
[0020] By adopting the above technical solution, the baffle can be installed or disassembled more conveniently and fixed firmly.
[0021] In summary, the present invention includes at least one of the following beneficial technical effects:
[0022] When the material loader is working, since the baffle blocks the ore from adhering to the groove, the problem of accumulated material being thrown to the rear of the traveling direction is solved, which does not affect the return travel, eliminates the need for workers to clean the accumulated material, improves work efficiency, and saves labor costs.
[0023] The baffle is detachably installed on the fixed cylinder through fixing screws, enabling convenient replacement of the baffle.
[0024] The cap protects the nut of the fixing screw. Description of the Drawings
[0025] Figure 1 is a schematic diagram of the overall structure of the material loader provided in the related art.
[0026] Figure 2 is a schematic diagram of the structure of the drum of the material loader provided in the related art.
[0027] Figure 3 is Figure 2 a partial schematic diagram of the two-way hopper in
[0028] Figure 4 is a schematic diagram of the anti-accumulation structure in the embodiment of the present invention.
[0029] Figure 5 is an exploded schematic diagram for showing the cooperation relationship between the cap and the fixing screw.
[0030] Description of the Reference Numerals: 1. Material loader body; 10. Drum; 11. Two-way hopper; 110. Hopper outer plate; 111. Hopper middle plate; 112. Bucket teeth; 2. Baffle; 20. Countersunk head groove; 3. Support frame; 30. Bottom plate; 31. Fixed cylinder; 32. Fixing screw; 320. Convex rib; 33. Cap; 330. Back plate; 331. Clamping plate; 3310. Card slot. Detailed Description of the Embodiment
[0031] The following is a further detailed description of the present invention in conjunction with the attached Figure 4 - attached Figure 5 drawings.
[0032] The embodiment of the present invention discloses an anti-accumulation structure for the drum of a material loader. Referring to Figure 4 , the anti-accumulation structure for the drum of the material loader includes a baffle 2, and the baffle 2 is used to block the groove between two hopper middle plates 111. In other embodiments, multiple baffles 2 may be arranged along the length direction of the drum 10 and welded between the upper and lower two bucket teeth 112 or bolt-connected. In this embodiment, a support frame 3 for facilitating the disassembly and replacement of the baffle 2 is designed, and the support frame 3 is arranged in the groove.
[0033] Referring to Figure 4, the support frame 3 includes a bottom plate 30 that is bow-shaped and welded to fit between the two hopper middle plates 111. Two fixed cylinders 31 are welded in the middle of the bottom plate 30 along the length direction of the roller 10. The axial direction of the fixed cylinder 31 is perpendicular to the axial direction of the roller 10. On the side of the baffle 2 facing away from the groove, a counterbore 20 is correspondingly provided. A fixing screw 32 for threaded connection with the fixed cylinder 31 is arranged in the counterbore 20.
[0034] Referring to Figure 4 and Figure 5 , in order to reduce the wear of the nut of the fixing screw 32 by the ore material, so as to facilitate the later staff to screw and loosen the fixing screw 32 to replace the baffle 2. A retaining cap 33 is detachably installed on the nut of the fixing screw 32. The retaining cap 33 includes a back plate 330 and six clamping plates 331 welded to the side of the back plate 330 close to the fixing screw 32. A gap is provided between two adjacent clamping plates 331. A clamping groove 3310 is provided on the inner side of the clamping plate 331. Correspondingly, a convex rib 320 is welded on the outer wall of the nut of the fixing screw 32. The length direction of the convex rib 320 is perpendicular to the axial direction of the fixed cylinder 31. The convex rib 320 and the clamping plate 331 are clamped and fixed through the clamping groove 3310.
[0035] The implementation principle of the anti-accumulation structure for the roller of the material taking machine in the embodiment of the present invention is as follows: Place the baffle 2 at the position corresponding to the fixed cylinder 31, then fix it with the fixing screw 32, and finally buckle the retaining cap 33 on the nut of the fixing screw 32. When the material taking machine is working, since the baffle 2 blocks the ore material from adhering to the groove, the problem that the accumulated material is thrown to the rear of the traveling direction is solved, which does not affect the return travel, and there is no need for the staff to clean the accumulated material, improving the work efficiency and saving the labor cost. When the baffle 2 is worn to a certain extent and needs to be replaced, first remove the retaining cap 33, and then screw off the fixing screw 32, which is very convenient in operation.
[0036] The above are all the preferred embodiments of the present invention. The protection scope of the present invention is not limited by this. Therefore, all equivalent changes made according to the structure, shape, and principle of the present invention should be covered within the protection scope of the present invention.
Claims
1. A material accumulation prevention structure for a reclaimer drum, characterized in that: The bidirectional hopper (11) is arranged on a reclaimer body (1), the bidirectional hopper (11) is provided with bucket teeth (112) and a hopper middle plate (111) for fixing the bucket teeth (112), grooves are formed between the hopper middle plates (111), and the anti-accumulation structure comprises a baffle (2) installed between the bucket teeth (112) for shielding the grooves.
2. The anti-material accumulation structure for the reclaimer drum according to claim 1 is characterized in that: A support frame (3) is arranged in the groove, and the support frame (3) comprises a bottom plate (30) fixedly connected between the hopper middle plates (111), a fixing cylinder (31) is fixedly connected to the bottom plate (30), and a fixing screw (32) threadably matched with the fixing cylinder (31) is installed on the baffle (2).
3. The anti-material accumulation structure for the reclaimer drum according to claim 2 is characterized in that: A countersunk groove (20) is arranged on one side of the baffle plate (2) away from the groove, and a fixing screw (32) is arranged in the countersunk groove (20).
4. The anti-material accumulation structure for the reclaimer drum according to claim 3 is characterized in that: A clamping cap (33) is detachably mounted on the nut of the fixing screw (32).
5. The anti-material accumulation structure for the reclaimer drum according to claim 4 is characterized in that: The clamping cap (33) comprises a back plate (330) and a clamping plate (331) fixed to the back plate (330), a gap is provided between two adjacent clamping plates (331), a clamping groove (3310) is provided on the inner side of the clamping plate (331), and a convex ridge (320) which is clamped and matched with the clamping groove (3310) is provided on the outer wall of the fixing screw (32).
6. The anti-material accumulation structure for the reclaimer drum according to claim 1 is characterized in that: The baffle (2) is welded and fixed on the bucket tooth (112).
7. The anti-material accumulation structure for the reclaimer drum according to claim 1 is characterized in that: The baffle plate (2) is bolted to the bucket tooth (112).