Three-roller type fabric cloth roll supporting device
By designing a three-roll fabric roll support device, the combination of support rollers and baffles is used to solve the problem of difficulty in unrolling the cloth tester, and the stable unrolling of different rolls and smooth transmission of fabrics is achieved.
Patent Information
- Application Number
- CN202421945487.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-12
AI Technical Summary
It is difficult for existing cloth inspection machines to properly unroll the roll without paper tubes, resulting in the inability to effectively unroll.
A three-roll fabric roll support device is designed, including two brackets, cross rods, support arms, bearing seats, support rollers, baffles and guide rollers. Through the cooperation of three support rollers and baffles, stable rolls of different rolls are achieved.
The device can stably support various rolls, including rolls of paperless tubes, achieve smooth rolling, and ensure smooth fabric transfer through the mating roller and the pressing roller, reducing side folding and debris residue.
Smart Images

Figure CN222960790U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of fabric production, and particularly relates to a three-roller fabric roll support device. Background Technique
[0002] A fabric inspection machine is an essential special equipment for inspecting extra-large-width, double-width, and single-width fabrics such as cotton, wool, linen, silk, and chemical fibers before production in the garment industry. During operation, the fabric is unrolled from the unwinding mechanism of the fabric inspection machine, then passes through the inspection table, and is then wound onto the winding mechanism.
[0003] Currently, a Chinese patent with the publication number CN215797468U and the publication date of February 11, 2022, discloses a fabric inspection machine, which includes a frame, an unwinding mechanism, an inspection table, a collection rack, and multiple fabric guide rollers arranged on the frame. The inspection table is located between the unwinding mechanism and the collection rack. A winding mechanism is arranged on the frame. A dust removal device is arranged between the inspection table and the unwinding mechanism. The dust removal device includes a first brush roller, a second brush roller, and a driving motor. The first brush roller and the second brush roller are both horizontally arranged on the frame and are parallel to each other. The driving motor is arranged on the frame, and the output shaft of the driving motor is connected to the first brush roller or the second brush roller.
[0004] This kind of fabric inspection machine uses the unwinding mechanism to support the fabric roll, and the fabric roll can be unrolled from the unwinding mechanism and then enter the fabric inspection machine. Among them, in some existing technologies, a paper tube is embedded in the center of some fabric rolls, and the fabric is wound around the paper tube to form a fabric roll. The paper tube can be connected to the support frame and the fabric unwinding roller of this kind of unwinding mechanism. However, for some fabric rolls without a paper tube in the center, they cannot be installed on the support frame and the fabric unwinding roller of the unwinding mechanism, and ultimately it will lead to the inability to normally unwind and support the fabric rolls without a paper tube. Content of the Utility Model
[0005] The purpose of the utility model is to provide a three-roller fabric roll support device, which can stably unwind different fabric rolls.
[0006] The above technical object of the utility model is achieved through the following technical solutions: A three-roll fabric roll support device, including two brackets, a cross bar is arranged in the middle of the brackets, both ends of the cross bar are provided with support arms extending obliquely upward, bearing seats are arranged on both the middle of the cross bar and the support arms, three support rolls for supporting the fabric roll are arranged between the two brackets corresponding to the positions of the three bearing seats respectively, a first shaft end rotatably connected in the bearing seat is arranged at the end of the support roll, a first stop bar is arranged between the two brackets and at both sides of the three support rolls, baffles for abutting against the end face of the fabric roll are arranged at both ends of the first stop bar, a vertical column extending in the vertically upward direction is further arranged on the bracket, a fabric guide roll for supporting the lower surface of the fabric is arranged between the two vertical columns, and a fabric pressing roll for pressing the fabric on the fabric guide roll is arranged above the fabric guide roll.
[0007] The further setting of the utility model is: A connecting rod is arranged above the baffle, a sliding sleeve sleeved on the first stop bar is arranged at one end of the connecting rod, an internal thread sleeve is arranged above the sliding sleeve, and a threaded adjusting shaft with the lower end for tightly abuting against the first stop bar is threadedly connected to the internal thread sleeve.
[0008] The further setting of the utility model is: A second stop bar is arranged between the two brackets and at the lower side of the first stop bar.
[0009] The further setting of the utility model is: Second shaft ends are arranged at both ends of the fabric pressing roll, and a first opening groove in a U shape for the second shaft end to pass through is opened at the upper end of the vertical column.
[0010] The further setting of the utility model is: A first fixed arm is arranged on one side of the vertical column, a first brush roll abutting against the fabric surface is rotatably connected between the two first fixed arms, a second fixed arm is arranged on the side of the vertical column away from the first fixed arm, and a second brush roll abutting against the fabric surface is rotatably connected between the two second fixed arms.
[0011] The further setting of the utility model is: Third shaft ends are arranged at both ends of the first brush roll and the second brush roll, second opening grooves in a U shape for the third shaft end to pass through are opened at both ends of the first fixed arm and the second fixed arm, and the first fixed arm and the second fixed arm extend obliquely upward in the direction away from the vertical column.
[0012] A further setting of the present utility model is that: both the first brush roller and the second brush roller include a roller shaft, a flexible felt surface wrapped around the circumferential side of the roller shaft, and bristles provided on the outer surface of the flexible felt surface. A card slot is provided on the outer wall of the roller shaft, and the extending direction of the card slot is parallel to the extending direction of the roller shaft. Card strips are provided at both side edges of the flexible felt surface and are embedded in the card slot. A damping rubber strip for pressing against the inner wall of the card slot is provided on the side wall of the card strip.
[0013] To sum up, the present utility model has the following beneficial effects:
[0014] 1. Place the cloth roll to be unrolled between the three support rollers. The three support rollers can stably support the cloth roll. Then, the fabric inside the cloth roll is transmitted between the fabric guiding roller and the pressing roller. The first shaft end at the end of the support roller is rotatably connected in the bearing seat. At this time, the three support rollers can be rotatably connected between the two brackets. When the cloth roll is unrolled, rolling friction is generated between the cloth roll and the support rollers. Compared with sliding friction, the friction force of rolling friction is smaller. Therefore, it is beneficial to the smooth unrolling of the cloth roll. At the same time, use the baffle to abut against the end face of the cloth roll to position the position of the cloth roll on the three support rollers. At this time, whether the cloth roll with a paper tube embedded in the center or the cloth roll without a paper tube in the center can be stably unrolled on the three support rollers. Finally, the stable unrolling of different cloth rolls can be realized.
[0015] Among them, the fabric can be pressed against the fabric guiding roller by the pressing roller, which is beneficial to ensuring that the fabric transmitted between the fabric guiding roller and the pressing roller is relatively flat and reducing the possibility of the side of the fabric being folded. At the same time, the pressing force of the pressing roller on the fabric can generate a damping effect on the fabric, which is beneficial to keeping the fabric transmitted between the fabric guiding roller and the pressing roller in a taut state at all times.
[0016] 2. When unrolling cloth rolls of different widths of fabric, the lengths of the cloth rolls will be different. At this time, use the baffle. The sliding sleeve of the connecting rod is sleeved on the first baffle rod. At this time, the baffle can move back and forth along the first baffle rod until the two baffles abut against the end face of the cloth roll. Then, tighten the threaded adjusting shaft so that the lower end of the threaded adjusting shaft presses against the first baffle rod. Finally, the position of the baffle can be adjusted accordingly according to the length of the cloth roll.
[0017] 3. Use the second baffle rod provided at the position between the two brackets and below the first baffle rod. When the cloth roll becomes thinner as it is unrolled, use the second baffle rod to block the side position of the three support rollers to prevent the thinned cloth roll from slipping out of the gap between the first baffle rod and the support rollers.
[0018] 4. The cloth pressing roller is embedded in the first opening groove by using the second shaft end. At this time, the rotational connection of the cloth pressing roller between the two side columns can be realized. At the same time, after moving the cloth pressing roller upward, the cloth pressing roller can be separated from the cloth guiding roller, and the cloth pressing roller can press the fabric on the cloth guiding roller under the action of its own gravity;
[0019] 5. When the fabric is transmitted from the cloth roll, the fabric needs to pass through the first brush roller and the second brush roller before entering the position between the cloth guiding roller and the cloth pressing roller. At this time, the front and back surfaces of the fabric can be surface-cleaned by the first brush roller and the second brush roller, which helps to clean sundries such as lint on the fabric surface;
[0020] 6. The first brush roller and the second brush roller are embedded in the second opening groove by using the third shaft end. Since the first fixed arm and the second fixed arm extend along an inclined upward direction away from the column, at this time, the first brush roller and the second brush roller can be stably embedded in the second opening groove under the action of their own gravity and the extrusion action of the fabric transmission. When the first brush roller and the second brush roller need to be disassembled, only need to lift the first brush roller and the second brush roller upward, and the first brush roller and the second brush roller can be separated from the second opening groove. Finally, it is beneficial to the convenient disassembly and assembly of the first brush roller and the second brush roller;
[0021] 7. The first brush roller and the second brush roller both include a roller shaft, a flexible felt surface wrapped around the circumference of the roller shaft, and bristles arranged on the outer surface of the flexible felt surface. Among them, the flexible felt surface is embedded in the card slot of the roller shaft by using a card strip, and at the same time, it is tightened against the inner wall of the card slot by using a damping rubber strip. At this time, the convenient disassembly and assembly of the flexible felt surface on the roller shaft can be realized, and finally, it is beneficial to the rapid replacement of the flexible felt surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0023] Figure 1 is a schematic structural diagram of the present invention;
[0024] Figure 2 is a structural plan view of the present invention, in which the transmission route of the fabric is represented by a dotted line;
[0025] Figure 3 is Figure 1 an enlarged view of part A in
[0026] Figure 4 is Figure 1 an enlarged view of part B in
[0027] Figure 5 It is a structural sectional view of the first brush roller in the present utility model.
[0028] In the figure, 1 is a bracket; 2 is a cross bar; 21 is a support arm; 22 is a bearing seat; 3 is a support roller; 31 is a first shaft end; 4 is a first stop bar; 5 is a baffle; 51 is a connecting rod; 52 is a sliding sleeve; 521 is an internal thread sleeve; 522 is a threaded adjusting shaft; 6 is a column; 61 is a first opening groove; 62 is a first fixed arm; 621 is a first brush roller; 63 is a second fixed arm; 631 is a second brush roller; 64 is a third shaft end; 65 is a second opening groove; 7 is a cloth guiding roller; 8 is a cloth pressing roller; 81 is a second shaft end; 9 is a second stop bar; 101 is a roller shaft; 1011 is a clamping groove; 102 is a flexible felt surface; 1021 is a clamping strip; 1022 is a damping rubber strip; 103 is a brush hair. Specific embodiments
[0029] The technical solutions in the embodiments will be described clearly and completely below. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0030] A three-roller fabric roll support device, referring to Figure 1 、 Figure 2 , this three-roller fabric roll support device includes two brackets 1, wherein a cross bar 2 is integrally provided in the middle of the bracket 1, and support arms 21 extending obliquely upward are integrally provided at both ends of the cross bar 2. At the same time, bearing seats 22 are fixed on the middle of the cross bar 2 and the support arms 21 by bolts. And three support rollers 3 for supporting the fabric roll are arranged between the two brackets 1 at the positions corresponding to the three bearing seats 22 respectively. One end of the support roller 3 is integrally provided with a first shaft end 31 rotatably connected in the bearing seat 22. At this time, the three support rollers 3 are distributed in an inverted triangle.
[0031] Referring to Figure 1 、 Figure 2 、 Figure 3, first stop rods 4 are provided on both sides of the three support rollers 3 between the two brackets 1. The two ends of each first stop rod 4 are welded to the brackets 1 on both sides. A second stop rod 9 is also provided between the two brackets 1 and below the first stop rods 4. The two ends of the second stop rod 9 are also welded to the brackets 1 on both sides. At the two ends of the first stop rod 4, baffles 5 for abutting against the end face of the fabric roll are provided. A connecting rod 51 is welded to the upper side of the baffle 5. At one end of the connecting rod 51, a sliding sleeve 52 sleeved on the first stop rod 4 is integrally provided. One end of the connecting rod 51 is connected to one side of the first stop rod 4 through the sliding sleeve 52 and the other end abuts against the upper side of the first stop rod 4 on the other side. An internal thread sleeve 521 is integrally provided on the upper side of the sliding sleeve 52, and a threaded adjustment shaft 522 with a lower end for pressing tightly against the first stop rod 4 is threadedly connected to the internal thread sleeve 521.
[0032] Refer to Figure 1 , a vertical column 6 extending in the vertically upward direction is integrally provided on the bracket 1. A fabric guiding roller 7 for supporting the lower surface of the fabric is provided between the two vertical columns 6. The two ends of the fabric guiding roller 7 are rotatably connected to the vertical columns 6 through bearings. A fabric pressing roller 8 for pressing the fabric against the fabric guiding roller 7 is provided above the fabric guiding roller 7. Second shaft ends 81 are integrally provided at both ends of the fabric pressing roller 8. At the upper end of the vertical column 6, a first opening groove 61 in a U shape for the second shaft end 81 to pass through is provided.
[0033] Refer to Figure 1 , Figure 2 , Figure 4 , a first fixed arm 62 is welded to one side of the vertical column 6. A first brush roller 621 abutting against the surface of the fabric is rotatably connected between the two first fixed arms 62. A second fixed arm 63 is welded to the side of the vertical column 6 away from the first fixed arm 62, and the second fixed arm 63 is located above the first fixed arm 62. A second brush roller 631 abutting against the surface of the fabric is rotatably connected between the two second fixed arms 63. The fabric is transmitted in an S shape between the first brush roller 621 and the second brush roller 631. Third shaft ends 64 are integrally provided at the ends of the first brush roller 621 and the second brush roller 631. Second opening grooves 65 in a U shape for the third shaft ends 64 to pass through are provided at the ends of the first fixed arm 62 and the second fixed arm 63. The first fixed arm 62 and the second fixed arm 63 extend in an inclined upward direction away from the vertical column 6.
[0034] Refer to Figure 1 , Figure 4 , Figure 5, both the first brush roller 621 and the second brush roller 631 include a roller shaft 101, a flexible felt surface 102 wrapped around the circumferential side of the roller shaft 101, and bristles 103 adhesively fixed on the outer surface of the flexible felt surface 102. Among them, a card slot 1011 with an extension direction parallel to the extension direction of the roller shaft 101 is provided on the outer wall of the roller shaft 101, and card strips 1021 embedded in the card slot 1011 are integrally provided on both side edges of the flexible felt surface 102. At the same time, a damping rubber strip 1022 for pressing against the inner wall of the card slot 1011 is adhesively fixed on the side wall of the card strip 1021.
[0035] Principle: Place the cloth roll to be unrolled between the three support rollers 3. The three support rollers 3 can stably support the cloth roll. Subsequently, the fabric in the cloth roll first passes from the first brush roller 621 and the second brush roller 631 to the position between the fabric guide roller 7 and the fabric pressing roller 8, and then the fabric is transmitted out from between the fabric guide roller 7 and the fabric pressing roller 8. Among them, the first shaft end 31 at the end of the support roller 3 is rotatably connected in the bearing seat 22. At this time, the three support rollers 3 can be rotatably connected between the two brackets 1. When the cloth roll is unrolled, rolling friction will be generated between the cloth roll and the support rollers 3. Compared with sliding friction, the friction force of rolling friction is smaller, so it is beneficial to the smooth unrolling of the cloth roll. At the same time, use the baffle 5 to abut against the end face of the cloth roll to position the position of the cloth roll on the three support rollers 3. At this time, whether the cloth roll with a paper tube embedded in the center or the cloth roll without a paper tube in the center can be stably unrolled on the three support rollers 3, and finally the stable unrolling of different cloth rolls can be realized.
[0036] At the same time, when the fabric is transmitted out of the cloth roll, the fabric needs to pass through the first brush roller 621 and the second brush roller 631 before entering the position between the fabric guide roller 7 and the fabric pressing roller 8. At this time, the front and back surfaces of the fabric can be surface-cleaned by the first brush roller 621 and the second brush roller 631, which helps to clean sundries such as lint on the surface of the fabric.
Claims
1. A three-roller fabric roll supporting device, characterized in that: The invention comprises two brackets (1), wherein a cross bar (2) is arranged in the middle of the brackets (1), support arms (21) extending obliquely upward are arranged at both ends of the cross bar (2), bearing seats (22) are arranged in the middle of the cross bar (2) and on the support arms (21), and three support rollers (3) corresponding to the positions of the three bearing seats (22) and supporting the cloth roll are arranged between the two brackets (1), and the ends of the support rollers (3) are provided with first shaft ends (31) rotatably connected to the bearing seats (22), and the two support rollers (3) are provided with a plurality of support rollers (31) extending obliquely upward and downward. A first gear rod (4) is arranged between the two brackets (1) and at both sides of the three support rollers (3); baffles (5) for contacting the end surface of the cloth roll are arranged at both ends of the first gear rod (4); a column (6) extending in a vertical upward direction is also arranged on the bracket (1); a cloth guide roller (7) for supporting the lower surface of the fabric is arranged between the two columns (6); and a cloth pressing roller (8) for pressing the fabric onto the cloth guide roller (7) is arranged on the upper side of the cloth guide roller (7).
2. The three-roller fabric roll supporting device according to claim 1, characterized in that: A connecting rod (51) is arranged on the upper side of the baffle (5), and a sliding sleeve (52) sleeved on the first gear rod (4) is arranged at one end of the connecting rod (51). An internal threaded sleeve (521) is arranged on the upper side of the sliding sleeve (52), and a threaded adjustment shaft (522) is threadedly connected to the internal threaded sleeve (521) and used to be tightened on the first gear rod (4).
3. The three-roller fabric roll supporting device according to claim 1, characterized in that: A second gear lever (9) is provided between the two brackets (1) and at a position below the first gear lever (4).
4. The three-roller fabric roll supporting device according to claim 1, characterized in that: Both ends of the cloth pressing roller (8) are provided with a second shaft end (81), and the upper end of the column (6) is provided with a first opening groove (61) in a U shape for the second shaft end (81) to pass through.
5. The three-roller fabric roll supporting device according to claim 1, characterized in that: A first fixed arm (62) is provided on one side of the column (6), and a first brush roller (621) is rotatably connected between the two first fixed arms (62) and abuts against the surface of the fabric; a second fixed arm (63) is provided on the side of the column (6) away from the first fixed arm (62), and a second brush roller (631) is rotatably connected between the two second fixed arms (63) and abuts against the surface of the fabric.
6. The three-roller fabric roll supporting device according to claim 5, characterized in that: The ends of the first brush roller (621) and the second brush roller (631) are both provided with a third shaft end (64); the ends of the first fixed arm (62) and the second fixed arm (63) are both provided with a second opening groove (65) in a U shape for the third shaft end (64) to pass through; the first fixed arm (62) and the second fixed arm (63) extend in an inclined upward direction toward a side away from the column (6).
7. The three-roller fabric roll supporting device according to claim 5, characterized in that: The first brush roller (621) and the second brush roller (631) both comprise a roller shaft (101), a flexible felt surface (102) wrapped around the circumference of the roller shaft (101), and bristles (103) arranged on the outer surface of the flexible felt surface (102); a groove (1011) extending in a direction parallel to the extension direction of the roller shaft (101) is provided on the outer wall of the roller shaft (101); a clamping strip (1021) embedded in the clamping slot (1011) is provided on both side edges of the flexible felt surface (102); and a damping rubber strip (1022) for pressing against the inner wall of the clamping slot (1011) is provided on the side wall of the clamping strip (1021).
Citation Information
Patent Citations
Cloth inspecting machine
CN215797468U