Edge correcting and material rolling device

By designing a edge-correcting coiling device including induction probes and micro-moving devices on the dust-free cloth production line, the fabric offset and fracture problems caused by the complex structure of the existing edge-correcting device are solved, and effective alignment and smoothing of the edges are achieved.

CN222960800UActive Publication Date: 2025-06-10WUXI TIANHUA CHAOJING TECH CO LTD
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Patent Information

Application Number
CN202421553104.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-06-10
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

The existing edge correction device has complex structures and is difficult to achieve simple and easy-to-use edge correction control, especially on dust-free cloth production lines, which can easily lead to fabric offset and fracture problems.

Method used

A edge-correcting material coiling device is designed, and the deviation correction control of the edge-painting is achieved by setting an induction probe and a micro-moving device. The induction probe captures the edge position through the induction beam and feeds back to the micro-movement device, synchronously moving the roll roller to ensure that the edges are aligned and even.

Benefits of technology

It realizes effective deviation correction control of dust-free cloth edges, avoids deviation and breakage of fabrics on the production line, simplifies the device structure and is easy to use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an edge correcting and material rolling device which comprises a micro-motion device and a material rolling device body, the material rolling device body is arranged on the side, close to the upper portion, of the micro-motion device, dust-free cloth is conveyed to the material rolling device body through external feeding equipment, the material rolling device body comprises an auxiliary roller and a material rolling roller, and one end of the auxiliary roller and one end of the material rolling roller are both connected with the side face of the micro-motion device. The auxiliary roller is arranged on the side close to external feeding equipment, the dust-free cloth penetrates through the lower portion of the auxiliary roller and then is wound on the material rolling roller from the upper portion of the material rolling roller, and the material rolling roller rotates in the clockwise direction to form a cloth roll. The bottom of the micro-motion device is connected with the material rolling trolley in a sliding mode, at least two sliding rails are arranged on the upper surface of the material rolling trolley, the bottom of the micro-motion device is arranged on the sliding rails, an inductive probe is further arranged on one side of the micro-motion device, the cloth edge on one side of the dust-free cloth is arranged in an inductive area of the inductive probe, and the inductive probe feeds back the detected cloth edge position to the micro-motion device. Therefore, the micro-motion device and the winding roller synchronously move left and right, and finally the selvage of a cloth roll on the winding roller is aligned and leveled.
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Description

Technical Field

[0001] The utility model relates to the technical field of non-woven fabric production, and more specifically, to an edge-correcting coiling device. Background Art

[0002] An edge corrector, also known as a deviation corrector, is used for controlling the lateral deviation of a coiled material. It can be applied to various coiled materials, such as coiled paper, thin film, metal foil, non-woven fabric, woven fabric, etc. During the long and fast production line, due to uneven speed, tension, or thickness of the material, as well as various mechanical damages, the material may move left and right or deviate unidirectionally on the production line, resulting in difficulties in coordinating the processing operations in the middle section, or uneven feeding and discharging operations at the front and rear sections, causing many material losses and difficulties in subsequent processing.

[0003] The utility model patent with the publication number CN 213864616 U discloses an intelligent edge-correcting mechanism for non-woven fabric bag production, including a detection base plate. Four lifting rods are fixedly arranged at the top edge of the outer wall of the detection base plate, and a limiting block is fixedly arranged at the top of each two lifting rods. Detection rollers are rotatably arranged on both sides of the outer walls of the limiting blocks close to each other through connecting rods. This intelligent edge-correcting mechanism for non-woven fabric bag production can detect the deviation value of the non-woven fabric through a photoelectric sensor emitter, a photoelectric sensor receiver, a pressing roller, a boosting motor, and a bushing, avoiding the problem of right-angle tearing of the non-woven fabric caused by excessive tension during the detection process. This intelligent edge-correcting mechanism for non-woven fabric bag production can prevent the problem of the non-woven fabric falling off due to self-rotation during the process of material breakage or replenishment through the detection roller, the auxiliary roller, and the clamping roller.

[0004] The existing edge-correcting device has a relatively complex structure and requires multiple operation processes such as a photoelectric sensor emitter, a photoelectric sensor receiver, a pressing roller, a boosting motor, a bushing, a detection roller, an auxiliary roller, and a clamping roller. Therefore, an edge-correcting device with a simple structure and easy to apply is needed. Content of the Utility Model

[0005] In view of this, to solve the above problems, the utility model proposes an edge-correcting coiling device, which realizes the deviation correction control of the cloth edge by setting an induction probe and a micro-motion device.

[0006] An edge - correcting coiling device includes a micro - motion device 1 and a coiling device 2. The coiling device 2 is arranged on the upper - side near the micro - motion device 1. The dust - free cloth 51 is conveyed to the coiling device 2 by an external feeding device. The coiling device 2 includes an auxiliary roller 21 and a coiling roller 22. One ends of the auxiliary roller 21 and the coiling roller 22 are both connected to the side surface of the micro - motion device 1. The auxiliary roller 21 is arranged on the side near the external feeding device. The dust - free cloth 51 passes under the auxiliary roller 21 and then winds around the coiling roller 22 from above. The coiling roller 22 rotates in the clockwise direction to form a cloth roll 52. The bottom of the micro - motion device 1 is slidably connected to a coiling cart 4. The upper surface of the coiling cart 4 is provided with at least two slide rails. The bottom of the micro - motion device 1 is placed on the slide rails. One side of the micro - motion device 1 is also provided with an induction probe 3. One side edge of the dust - free cloth 51 is placed in the induction area 31 of the induction probe 3. The induction probe 3 feeds back the detected edge position of the cloth to the micro - motion device 1, so that the micro - motion device 1 and the coiling roller 22 move left and right synchronously, and finally the edge of the cloth roll 52 on the coiling roller 22 is aligned and flattened.

[0007] Further, transparent covers 32 are symmetrically arranged on both sides of the induction probe 3 near the induction area 31. An induction light beam is emitted between the two transparent covers 32. The induction light beam captures and senses the edge of the dust - free cloth 51 and feeds it back to the induction probe 3.

[0008] Further, a warning light 33 is arranged on the induction probe 3. When one side edge of the dust - free cloth 51 is at the center of the induction area 31, the warning light 33 lights up. When one side edge of the dust - free cloth 51 deviates from the center of the induction area 31, the warning light 33 flashes. At this time, the induction probe 3 slightly moves in the direction of the cloth deviation, and at the same time, the micro - motion device 1 and the coiling device 2 move synchronously, so that the edge of the cloth on the coiling roller 22 is aligned.

[0009] Further, the coiling roller 22 is an air - expandable shaft. Air - expandable key bars 222 are arranged on the outer circle of the air - expandable shaft 222 at uniform intervals. One end of the coiling roller 2 has an air nozzle 223 for facilitating inflation and deflation.

[0010] Further, by inflating through the air nozzle 223, the air - expandable key bars 222 protrude from the surface of the coiling roller 22 and press against the external cloth, making the cloth roll 52 tightened. Pressing the air nozzle 223 to deflate, the air - expandable key bars 222 return to the initial position, and at this time, the cloth roll 52 can be removed.

[0011] Further, pulleys 41 are arranged at the bottom of the coiling cart 4, making it convenient for the coiling cart 4 to move its position and cooperate with different external feeding devices.

[0012] Further, a handle 42 is arranged on one side above the coiling cart 4 for pushing the coiling cart 4 to move.

[0013] Further, a control button 43 and a display screen 44 are provided on the coiling material vehicle 4. The control button 43 is used to operate and control the induction probe 3 and the micro-motion device 1. The control button 43 includes a brake button, which is used to prevent the coiling material vehicle 4 from sliding randomly during coiling. The display screen 44 displays the distance that the cloth passes through and the edge correction situation in real time, which is convenient for observation.

[0014] Further, the induction probe 3, the micro-motion device 1 and the coiling material vehicle 4 are electrically connected.

[0015] The beneficial effects of the present utility model: The present utility model provides an edge correction coiling device, which includes a micro-motion device 1 and a coiling device 2. The coiling device 2 is arranged on the upper side close to the micro-motion device 1. The dust-free cloth 51 is conveyed to the coiling device 2 through an external feeding device. The coiling device 2 includes an auxiliary roller 21 and a coiling roller 22. One ends of the auxiliary roller 21 and the coiling roller 22 are both connected to the side surface of the micro-motion device 1. The auxiliary roller 21 is arranged on the side close to the external feeding device. The dust-free cloth 51 passes through the lower side of the auxiliary roller 21 and then winds around the coiling roller 22 from above the coiling roller 22. The coiling roller 22 rotates in the clockwise direction to form a cloth roll 52. The bottom of the micro-motion device 1 is slidably connected to the coiling material vehicle 4. At least two slide rails are provided on the upper surface of the coiling material vehicle 4. The bottom of the micro-motion device 1 is placed on the slide rails, and the left and right movement of the micro-motion device 1 can be realized. An induction probe 3 is also provided on one side of the micro-motion device 1. One side edge of the dust-free cloth 51 is placed in the induction area 31 of the induction probe 3. The induction probe 3 feeds back the detected edge position of the cloth to the micro-motion device 1, so that the micro-motion device 1 and the coiling roller 22 move left and right synchronously, and finally the edge of the cloth roll 52 on the coiling roller 22 is aligned and flattened. Description of the Drawings

[0016] Figure 1 It is the overall structure diagram of the edge correction coiling device of the present utility model.

[0017] Figure 2 It is the side partial structure diagram of the edge correction coiling device of the present utility model.

[0018] Figure 3 It is the structure diagram of the induction probe of the edge correction coiling device of the present utility model.

[0019] Description of the Main Component Symbols

[0020] Micro-motion device 1 Coil feeding device 2 Auxiliary roller 21 Coil feeding roller 22 Air chuck strip 222 Air nozzle 223 Inductive probe 3 Inductive area 31 Transparent cover 32 Warning lamp 33 Coil feeding cart 4 Pulley 41 Handle 42 Control button 43 Display screen 44 Cleaning cloth 51 Cloth roll 52

[0021] The following specific embodiments will further illustrate the present utility model in conjunction with the above-mentioned drawings. Specific Embodiments

[0022] Such as Figure 1As shown, it is the front structure diagram of the edge-correcting coiling device of the present utility model; as Figure 2 As shown, it is the reverse structure diagram of the edge-correcting coiling device of the present utility model; as Figure 3 As shown, it is the side structure schematic diagram of the edge-correcting coiling device of the present utility model.

[0023] Embodiment 1:

[0024] An edge-correcting coiling device includes a micro-motion device 1 and a coiling device 2. The coiling device 2 is arranged on the upper side close to the micro-motion device 1. The dust-free cloth 51 is conveyed to the coiling device 2 by an external feeding device. The coiling device 2 includes an auxiliary roller 21 and a coiling roller 22. One ends of the auxiliary roller 21 and the coiling roller 22 are both connected to the side of the micro-motion device 1. The auxiliary roller 21 is arranged on the side close to the external feeding device. The dust-free cloth 51 passes under the auxiliary roller 21 and then winds around the coiling roller 22 from above. The coiling roller 22 rotates in the clockwise direction to form a cloth roll 52. The bottom of the micro-motion device 1 is slidably connected to the coiling cart 4. At least two slide rails are arranged on the upper surface of the coiling cart 4. The bottom of the micro-motion device 1 is placed on the slide rails. An induction probe 3 is also arranged on one side of the micro-motion device 1. One side edge of the dust-free cloth 51 is placed in the induction area 31 of the induction probe 3. The induction probe 3 feeds back the detected edge position of the cloth to the micro-motion device 1, so that the micro-motion device 1 and the coiling roller 22 move left and right synchronously, and finally the edge of the cloth roll 52 on the coiling roller 22 is aligned and flat.

[0025] On both sides of the induction probe 3 close to the induction area 31, transparent covers 32 are symmetrically arranged. An induction light beam is emitted between the two transparent covers 32. The induction light beam captures and senses the edge of the dust-free cloth 51 and feeds it back to the induction probe 3.

[0026] A warning light 33 is arranged on the induction probe 3. When one side edge of the dust-free cloth 51 is located at the center of the induction area 31, the warning light 33 lights up. When one side edge of the dust-free cloth 51 deviates from the center of the induction area 31, the warning light 33 flashes. At this time, the induction probe 3 slightly moves in the direction of the cloth deviation, and at the same time, the micro-motion device 1 and the coiling device 2 move synchronously, so that the edge of the cloth on the coiling roller 22 is neat.

[0027] The coiling roller 22 is an air shaft. Air inflation keys 222 are arranged on the air shaft. The air inflation keys 222 are evenly spaced along the outer circle of the coiling roller 22. An air nozzle 223 is arranged at one end of the coiling roller 2 for air inflation and deflation.

[0028] By inflating through the air nozzle 223, the air inflation keys 222 protrude from the surface of the coiling roller 22 and press against the external cloth, so that the cloth roll 52 is tightened. Pressing the air nozzle 223 to deflate, the air inflation keys 222 return to the initial position, and at this time the cloth roll 52 can be removed.

[0029] The bottom of the coil material cart 4 is provided with pulleys 41, so that the coil material cart 4 is convenient to move its position and cooperate with different external feeding devices.

[0030] One side above the coil material cart 4 is provided with a handle 42 for pushing the coil material cart 4 to move.

[0031] The coil material cart 4 is provided with control buttons 43 and a display screen 44. The control buttons 43 are used to operate and control the induction probe 3 and the micro-motion device 1. The control buttons 43 include a braking button for preventing the coil material cart 4 from sliding randomly during coiling. The display screen 44 displays the passing distance of the cloth and the edge correction situation in real time, which is convenient for observation.

[0032] The induction probe 3, the micro-motion device 1 and the coil material cart 4 are electrically connected.

[0033] The beneficial effects of the present utility model: The present utility model provides an edge correction coiling device, which includes a micro-motion device 1 and a coiling device 2. The coiling device 2 is arranged on the side above the micro-motion device 1. The dust-free cloth 51 is conveyed to the coiling device 2 by an external feeding device. The coiling device 2 includes an auxiliary roller 21 and a coiling roller 22. One ends of the auxiliary roller 21 and the coiling roller 22 are both connected to the side surface of the micro-motion device 1. The auxiliary roller 21 is arranged on the side close to the external feeding device. The dust-free cloth 51 passes under the auxiliary roller 21 and then winds around the coiling roller 22 from above the coiling roller 22. The coiling roller 22 rotates in the clockwise direction to form a cloth roll 52. The bottom of the micro-motion device 1 is slidably connected to the coil material cart 4. The upper surface of the coil material cart 4 is provided with at least two slide rails. The bottom of the micro-motion device 1 is placed on the slide rails, and the left and right movement of the micro-motion device 1 can be realized. An induction probe 3 is also arranged on one side of the micro-motion device 1. One side edge of the dust-free cloth 51 is placed in the induction area 31 of the induction probe 3. The induction probe 3 feeds back the detected edge position of the cloth to the micro-motion device 1, so that the micro-motion device 1 and the coiling roller 22 move left and right synchronously, and finally the edges of the cloth roll 52 on the coiling roller 22 are aligned and flat.

[0034] Finally, it should be noted that: in the description of the present utility model, it should be noted that the orientation or positional relationship indicated by terms such as "vertical", "upper", "lower", "horizontal", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In the description of the present utility model, it also should be noted that unless otherwise clearly specified and defined, the terms "set", "installed", "connected", "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0035] The above-described embodiments merely represent several implementation manners of the present utility model, and the description thereof is relatively specific and detailed. However, it should not be construed as a limitation to the scope of the patent of the present utility model. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present utility model, several modifications and improvements can still be made, and these all belong to the protection scope of the present utility model. Therefore, the protection scope of the patent of the present utility model shall be subject to the appended claims.

Claims

1. A device for correcting and winding a material, comprising a micro-motion device (1) and a winding device (2), wherein the winding device (2) is arranged on the upper side of the micro-motion device (1), and a dust-free cloth (51) is transported to the winding device (2) through an external feeding device, wherein the winding device (2) comprises an auxiliary roller (21) and a winding roller (22), wherein one end of each of the auxiliary roller (21) and the winding roller (22) is connected to a side of the micro-motion device (1), wherein the auxiliary roller (21) is arranged on the side close to the external feeding device, wherein the dust-free cloth (51) passes from below the auxiliary roller (21) and then is wound on the winding roller (22) from above, wherein the winding roller (22) rotates clockwise to form a cloth roll (52); wherein the bottom of the micro-motion device (1) is slidably connected to a winding vehicle (4), wherein at least two slide rails are arranged on the upper surface of the winding vehicle (4), and the bottom of the micro-motion device (1) is placed on the slide rails, wherein: A sensing probe (3) is also provided on one side of the micro-motion device (1); a cloth edge on one side of the dust-free cloth (51) is placed in a sensing area (31) of the sensing probe (3); the sensing probe (3) feeds back the detected cloth edge position to the micro-motion device (1), thereby causing the micro-motion device (1) and the winding roller (22) to move left and right synchronously, and ultimately causing the cloth edge of the cloth roll (52) on the winding roller (22) to be aligned and flat.

2. The edge correction and coiling device according to claim 1, characterized in that: Transparent covers (32) are symmetrically provided on both sides of the sensing probe (3) close to the sensing area (31); a sensing light beam is emitted between the two transparent covers (32); the sensing light beam captures and senses the edge of the dust-free cloth (51) and feeds back to the sensing probe (3).

3. The edge correction and coiling device according to claim 1, characterized in that: The sensing probe (3) is provided with a warning light (33). When the edge of one side of the dust-free cloth (51) is located at the center of the sensing area (31), the warning light (33) lights up. When the edge of one side of the dust-free cloth (51) deviates from the center of the sensing area (31), the warning light (33) flashes. At this time, the sensing probe (3) slightly moves in the direction of the cloth deviation, and at the same time, the micro-motion device (1) and the winding device (2) move synchronously, so that the cloth edge on the winding roller (22) is neat.

4. The edge correction and coiling device according to claim 1, characterized in that: The coiling roller (22) is an air-expanding shaft, and an air-expanding key strip (222) is provided on the air-expanding shaft. The air-expanding key strips (222) are evenly spaced along the outer ring of the coiling roller (22), and an air nozzle (223) is provided at one end of the coiling roller (22).

5. The edge correction and coiling device according to claim 4, characterized in that: The air is inflated through the air nozzle (223), and the air-inflated key strip (222) protrudes from the surface of the coiling roller (22), pressing against the external fabric, thereby tensioning the fabric roll (52); the air is deflated by pressing the air nozzle (223), and the air-inflated key strip (222) returns to its initial position.

6. The edge correction and coiling device according to claim 1, characterized in that: A pulley (41) is provided at the bottom of the coiling vehicle (4).

7. The edge correction and coiling device according to claim 1, characterized in that: A handle (42) is provided on one side above the coil trolley (4).

8. The edge correction and coiling device according to claim 1, characterized in that: The coiling vehicle (4) is provided with a control button (43) and a display screen (44). The control button (43) is used to operate and control the sensing probe (3) and the micro-motion device (1). The control button (43) includes a brake button. The display screen (44) displays the distance the cloth has passed and the edge correction status in real time for easy observation.

9. The edge correction and coiling device according to claim 1, characterized in that: The induction probe (3), the micro-motion device (1) and the coiling vehicle (4) are electrically connected.

Citation Information

Patent Citations

  • Intelligent edge correcting mechanism for non-woven bag production

    CN213864616U