Cable coiling machine

By designing an automated cable coiler, the coordinated work of the material carrier and feeding mechanism is used to solve the problem of inefficient winding of traditional cables, efficient automatic coiling is achieved, and labor costs are reduced.

CN222960912UActive Publication Date: 2025-06-10JINWANXIN INTELLIGENT TECHNOLOGY (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202421829907.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-06-10
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The traditional cable winding method is inefficient, requires two workers, and has high labor costs.

Method used

A cable coiler is designed, including a material carrying mechanism and a material feeding mechanism. By cooperating with each other, the annular placement and multi-layer coiling of the cable are automatically completed.

Benefits of technology

The automated coiling of cables is realized, which improves work efficiency, reduces labor costs and reduces labor dependence.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a cable coiling machine, which comprises a material loading mechanism, a material unloading mechanism, a material unloading mechanism and a material unloading mechanism, the material loading mechanism comprises a material loading supporting plate and a rotation driving component, the rotation driving component drives the material loading supporting plate to rotate horizontally, and the material loading supporting plate is used for bearing a coiled cable; the feeding mechanism is arranged on one side of the material carrying mechanism, the feeding mechanism comprises a vertical plate and a transverse movement driving component for driving the vertical plate to move horizontally, the vertical plate is provided with a feeding component and a lifting driving component for driving the feeding component to move up and down, the feeding component extends to the position above the material carrying supporting plate, and the transverse movement driving component drives the transverse movement driving component to move up and down. And the cable is conveyed. By means of the mode, the cable is wound mechanically, manual winding is replaced, and the working efficiency is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automation equipment, in particular to a cable coiling machine. Background Art

[0002] Cables are a general term for items such as optical cables and power cables. Cables have many uses, mainly for controlling installation, connecting devices, transmitting electricity and other multiple functions, and are a common and indispensable thing in daily life. Since cables are produced in a long-length continuous superposition combination mode and the cables themselves are relatively soft and easy to twist together, it is necessary to coil the produced cables in time for cable storage to facilitate subsequent use.

[0003] The traditional coiling method is generally to set a coiling disk on the ground, then connect one end of the cable to the coiling disk, one person rotates the coiling disk, and the other person holds the cable to wind the disk. This coiling method is very backward and inefficient. The coiling process requires two workers, resulting in high labor costs. Content of the Utility Model

[0004] To solve the above problems, the utility model proposes a cable coiling machine with a simple structure and effectively improving work efficiency.

[0005] The main content of the utility model includes: a loading mechanism, the loading mechanism includes a loading support plate and a rotary drive member for driving the horizontal rotation of the loading support plate, and the loading support plate is used for receiving the coiled cable;

[0006] A feeding mechanism, which is arranged on one side of the loading mechanism. The feeding mechanism includes a vertical plate and a transverse movement drive member for driving the horizontal movement of the vertical plate. A feeding member and a lifting drive member for driving the lifting movement of the feeding member are arranged on the vertical plate. The feeding member extends above the loading support plate for cable feeding.

[0007] Preferably, the feeding member includes a connecting plate connected to the lifting drive member. A first transmission member is arranged on the connecting plate. A second transmission member is arranged in parallel above the first transmission member. A height adjusting member is connected between the first transmission member and the second transmission member. A transmission channel is formed between the first transmission member and the second transmission member, and the height adjusting member is used to adjust the height of the transmission channel.

[0008] Preferably, the first transmission member includes a first rotary motor, a driving wheel and a driven wheel. The driving wheel and the driven wheel are connected by a belt, and the driving wheel is arranged at the output end of the first rotary motor; the second transmission member has the same structure as the first transmission member.

[0009] Preferably, the height adjusting member includes a support plate, on which a guiding rod is fixedly connected and an adjusting screw rod is rotatably connected. A fixed seat is arranged in a matching manner on the side of the first transmission member, and a guiding seat is arranged in a matching manner on the side of the second transmission member. The guiding rod passes through the guiding seat and the end far away from the support plate is fixed in the fixed seat. An adjusting nut is arranged on one side of the second transmission member, one end of the adjusting screw rod is threadedly connected in the adjusting nut, and the other end is connected with an adjusting handle.

[0010] Preferably, guiding assemblies are arranged at both ends of the transmission channel along the transmission direction. Each guiding assembly includes two sets of roller assemblies arranged in a staggered manner along the transmission direction, and each set of roller assemblies includes two rollers parallel to each other.

[0011] Preferably, a tension sensor is arranged at one end of the transmission channel close to the connecting plate.

[0012] Preferably, the lifting driving member includes a fourth rotating motor, a third driving gear and a lifting rack. The lifting rack is vertically arranged on the vertical plate, the third driving gear is arranged at the output end of the fourth rotating motor, the third driving gear meshes with the lifting rack, and the third driving gear is rotatably connected to the connecting plate through a transmission member.

[0013] Preferably, the rotating driving member includes a second rotating motor, a first driving gear and a first driven gear. The first driving gear is arranged at the output end of the second rotating motor, and the first driving gear meshes with the first driven gear.

[0014] Preferably, the transverse movement driving member includes a third rotating motor, a second driving gear and a transverse movement rack. The second driving gear is arranged at the output end of the third rotating motor, the second driving gear meshes with the transverse movement rack, the second driving gear is rotatably connected to the placement plate through a transmission member, and the vertical plate is correspondingly arranged on the placement plate.

[0015] The beneficial effects of the utility model are as follows: The feeding member is used to complete the conveying of the cable, and the cable is conveyed to the loading tray. The loading tray rotates under the driving action of the rotating driving member to complete the circular placement of the cable. At the same time, after each circle of winding of the cable is completed, the transverse movement driving member drives the feeding member to move to change the diameter of the circular winding of the cable, so that the cable is arranged in a circular shape with a gradually increasing or decreasing diameter. After the cable is wound for several circles, the lifting driving member drives the feeding member to rise a certain height to perform the second-layer winding of the cable, and this action is repeated. Multiple members cooperate with each other to wind the cable into several layers, and each layer has a cake-like structure with several circles, replacing manual winding, effectively improving the working efficiency and reducing the labor cost. Description of the Drawings

[0016] Figure 1 Schematic perspective view of a preferred embodiment;

[0017] Figure 2 Schematic perspective view of the loading mechanism of a preferred embodiment;

[0018] Figure 3 Schematic perspective view of the transverse movement driving member and the lifting driving member of a preferred embodiment;

[0019] Figure 4 Schematic perspective view of the feeding member of a preferred embodiment;

[0020] Figure 5 Schematic perspective view of the feeding member from another perspective of a preferred embodiment;

[0021] Reference numerals:

[0022] 1. Loading pallet; 2. Rotation driving member; 21. Second rotation motor; 22. First driving gear; 23. First driven gear; 3. Vertical plate; 4. Transverse movement driving member; 41. Third rotation motor; 42. Transverse movement rack; 43. Mounting plate; 44. Transverse movement slide rail; 5. Lifting driving member; 51. Fourth rotation motor; 52. Third driving gear; 53. Lifting rack; 54. Lifting slide rail; 6. Feeding member; 61. Connecting plate; 62. First transmission member; 621. First rotation motor; 622. Driving wheel; 623. Driven wheel; 63. Second transmission member; 64. Height adjusting member; 641. Support plate; 642. Adjusting screw rod; 643. Adjusting nut; 644. Adjusting handle; 645. Guide rod; 646. Guide seat; 647. Fixed seat; 65. Guide assembly; 651. Roller; 66. Tension sensor. Detailed implementation manners

[0023] The following specifically describes the technical solutions protected by the present utility model with reference to the accompanying drawings.

[0024] As Figures 1-4 shown, a cable coiling machine includes a loading mechanism and a feeding mechanism disposed on one side of the loading mechanism. The feeding mechanism is used to convey the uncoiled cable above the loading mechanism, and then cooperate with the loading mechanism to coil and place the cable on the loading mechanism.

[0025] As Figure 2As shown in the figure, the material loading mechanism includes a material loading pallet 1 and a rotary driving member 2 for driving the rotation of the material loading pallet 1. The rotary driving member 2 includes a second rotary motor 21, a first driving gear 22 and a first driven gear 23. The first driving gear 22 and the first driven gear 23 are meshed with each other. The first driving gear 22 is arranged at the output end of the second rotary motor 21, and the material loading pallet 1 is correspondingly arranged above the first driven gear 23. By driving the first driving gear 22 to rotate through the second rotary motor 21, the rotation of the material loading pallet 1 in the horizontal direction is realized, and the cable can be wound in a ring shape on the material loading pallet 1.

[0026] As Figures 1-3 shown in the figure, the feeding mechanism includes a vertical plate 3 and a transverse movement driving member 4 for driving the horizontal movement of the vertical plate 3. A liftable feeding member 6 and a lifting driving member 5 for driving the lifting movement of the feeding member 6 are arranged on the vertical plate 3. The feeding member 6 correspondingly extends above the material loading pallet 1 to guide and convey the cable onto the material loading pallet 1. The transverse movement driving member 4 drives the vertical plate 3 to move horizontally to control the position distance of the feeding member 6 from the center of the material loading pallet 1, so as to adjust the diameter of the cable winding; the lifting driving member 5 drives the feeding member 6 to lift vertically to control the height of the feeding member 6, so as to adjust the number of layers of the cable winding.

[0027] As Figures 4-5 shown in the figure, among them, the feeding member 6 includes a connecting plate 61 connected to the lifting driving member 5. A first transmission member 62 is arranged on the connecting plate 61. A second transmission member 63 is arranged in parallel above the first transmission member 62. The first transmission member 62 and the second transmission member 63 are connected by a height adjusting member 64. A transmission channel (not marked) is between the first transmission member 62 and the second transmission member 63. The cable passes through the transmission channel. The height of the transmission channel is adjusted by the height adjusting member 64 to adapt to cables of different diameter sizes. Among them, one end of the transmission channel close to the connecting plate 61 is the cable input end, and the end located above the material loading pallet 1 is the cable output end.

[0028] As Figures 4-5 shown in the figure, the first transmission member 62 includes a first rotary motor 621, a driving wheel 622 and a driven wheel 623. The driving wheel 622 and the driven wheel 623 are connected by a belt (not marked). The driving wheel 622 is arranged at the output end of the first rotary motor 621. By the action of the first rotary motor 621, the driving wheel 622 is driven to rotate, and then the belt is driven to rotate. In this embodiment, the structure of the second transmission member 63 is the same as that of the first transmission member 62, which will not be elaborated here. And the driving wheels of the first transmission member 62 and the second transmission member 63 rotate in opposite directions to ensure that the two groups of belts can drive the cable to be conveyed during the operation process.

[0029] As Figures 4-5As shown, the height adjustment member 64 includes a support plate 641. A guide rod 645 is fixedly connected to the support plate 641, and an adjustment screw rod 642 is rotatably connected thereto. One end of the adjustment screw rod 642 is threadedly connected to an adjustment nut 643, and the other end is connected to an adjustment handle 644. The adjustment nut 643 is correspondingly fixedly arranged on one side of the second transmission member 63. A fixed seat 647 is arranged on one side of the first transmission member 62, and a guide seat 646 is correspondingly arranged on one side of the second transmission member 63. The guide rod 645 passes through the guide seat 646 and the end far from the support plate 641 is fixed in the fixed seat 647. By operating the adjustment handle 644, the adjustment screw rod 642 is driven to rotate, thereby driving the second transmission member 63 to move up and down.

[0030] As Figures 4-5 shown, preferably, guide assemblies 65 are correspondingly arranged on both sides of the cable input end and the cable output end of the transmission channel. The guide assemblies 65 include roller assemblies arranged alternately along the transmission direction, and the two roller assemblies are arranged in a cross shape. The cable passes through the crossing position of the two roller assemblies to stabilize the cable transmission line. Among them, the roller assembly includes two parallel rollers 651, and the cable passes between the two rollers 651. The distance between the two rollers 651 is set to be adjustable to facilitate application to cables of different diameters.

[0031] As Figure 4 shown, preferably, a tension sensor 66 is arranged on one side of the cable input end of the transmission channel. The cable enters the transmission channel after passing through the tension sensor 66, and the tension sensor 66 is used to determine whether there are conditions such as cable breakage or knotting.

[0032] As Figures 1-3 shown, the transverse movement driving member 4 includes a third rotating motor 41, a second driving gear (not shown), and a transverse movement rack 42. The transverse movement rack 42 extends horizontally along the width direction of the loading pallet 1. The second driving gear is arranged at the output end of the third rotating motor 41, and the second driving gear meshes with the transverse movement rack 42. By operating the third rotating motor 41, the second driving gear is driven to rotate, so as to realize the movement of the second driving gear along the transverse movement rack 42. The second driving gear is rotatably connected to the placement plate 43 through a transmission member. The vertical plate 3 is correspondingly erected above the placement plate 43. By driving the placement plate 43 to move transversely through the rotation of the second driving gear, the vertical plate 3 and the feeding member 6 connected to the vertical plate 3 can be synchronously moved transversely to adjust the position of the output end of the feeding member 6 and control the diameter of the cable winding. Preferably, a transverse movement slide rail 44 is arranged in parallel on one side of the transverse movement rack 42, and the placement plate 43 is slidably arranged on the transverse movement slide rail 44 through a slider to enhance the stability of the placement plate 43 during the transverse movement.

[0033] As Figures 1-3As shown in the figure, the lifting drive member 5 includes a fourth rotating motor 51, a third driving gear 52 and a lifting rack 53. The lifting rack 53 is vertically arranged on the vertical plate 3. The third driving gear 52 is arranged at the output end of the fourth rotating motor 51. The third driving gear 52 meshes with the lifting rack 53. The third driving gear 52 is rotationally connected to the connecting plate 61 through a transmission member. By driving the third driving gear 52 to rotate through the fourth rotating motor 51, and the third driving gear 52 drives the connecting plate 61 to move up and down, the feeding member 6 can be synchronously lifted and lowered, so as to adjust the height of the output end of the feeding member 6 and control the number of layers of cable winding. Preferably, a vertically extending lifting slide rail 54 is arranged on the vertical plate 3, and the connecting plate 61 is slidably arranged on the lifting slide rail 54 through a slider to enhance the stability of the connecting plate 61 during the lifting process.

[0034] Preferably, a first displacement plate is arranged on the connecting plate, and an upper limit sensor and a lower limit sensor are arranged on one side of the vertical plate in cooperation along the height direction. During the lifting process of the connecting plate, the lifting stop position of the connecting plate is controlled by the first displacement plate passing through the upper limit sensor and the lower limit sensor.

[0035] The above are only the embodiments of the present invention, and do not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present invention, or directly or indirectly applied to other related technical fields, shall be equally included in the patent protection scope of the present invention.

Claims

1. A cable winding machine, characterized in that: Mainly include: A loading mechanism, the loading mechanism comprising a loading support plate and a rotation driving member for driving the loading support plate to rotate horizontally, the loading support plate being used to receive the wound cables; The feeding mechanism is arranged on one side of the loading mechanism, and the feeding mechanism includes a vertical plate and a transverse driving component that drives the vertical plate to move horizontally. The vertical plate is provided with a feeding component and a lifting driving component that drives the feeding component to move up and down. The feeding component extends to the top of the loading pallet for cable transportation.

2. A cable winding machine according to claim 1, characterized in that: The feeding component includes a connecting plate connected to the lifting drive component, a first transmission member is arranged on the connecting plate, a second transmission member is arranged above the first transmission member in parallel, a height adjustment member is connected between the first transmission member and the second transmission member, a transmission channel is formed between the first transmission member and the second transmission member, and the height adjustment member is used to adjust the height of the transmission channel.

3. A cable winding machine according to claim 2, characterized in that: The first transmission member includes a first rotating motor, a driving wheel and a driven wheel, wherein the driving wheel and the driven wheel are connected by a belt, and the driving wheel is arranged at the output end of the first rotating motor; the second transmission member has the same structure as the first transmission member.

4. A cable winding machine according to claim 2, characterized in that: The height adjustment member includes a support plate, to which a guide rod and an adjusting screw are fixedly connected, and a fixing seat is provided on the side of the first transmission member, and a guide seat is provided on the side of the second transmission member, the guide rod is passed through the guide seat and one end away from the support plate is fixed in the fixing seat, an adjusting nut is arranged on one side of the second transmission member, one end of the adjusting screw is threadedly connected to the adjusting nut, and the other end is connected to an adjusting handle.

5. A cable winding machine according to claim 2, characterized in that: The transmission channel is provided with guide assemblies at both ends along the transmission direction. The guide assemblies include two groups of roller assemblies staggered along the transmission direction. Each group of roller assemblies includes two rollers parallel to each other.

6. A cable winding machine according to claim 2, characterized in that: A tension sensor is arranged at one end of the transmission channel close to the connecting plate.

7. A cable winding machine according to claim 2, characterized in that: The lifting drive component includes a fourth rotating motor, a third driving gear and a lifting rack. The lifting rack is vertically arranged on the vertical plate. The third driving gear is arranged at the output end of the fourth rotating motor. The third driving gear and the lifting rack are meshed with each other. The third driving gear is rotatably connected to the connecting plate through a transmission member.

8. The cable winding machine according to claim 1, characterized in that: The rotary driving component includes a second rotary motor, a first driving gear and a first driven gear, wherein the first driving gear is disposed at an output end of the second rotary motor, and the first driving gear and the first driven gear are meshed with each other.

9. The cable winding machine according to claim 1, characterized in that: The transverse driving component includes a third rotating motor, a second driving gear and a transverse rack. The second driving gear is arranged at the output end of the third rotating motor. The second driving gear is meshed with the transverse rack. The second driving gear is rotatably connected to the mounting plate through a transmission member. The vertical plate is correspondingly arranged on the mounting plate.