Metal lead and zinc recovery device

By using natural gas to replace iron ore auxiliary materials in the reduction furnace and using injected pipe to treat lead and zinc materials, the problem of traditional reduction furnaces to treat yellow potassium iron and vanadium slag is solved, the metal recovery rate is improved, and a new process of complementary lead and zinc cogeneration is realized.

CN222961495UActive Publication Date: 2025-06-10HENAN JINLI GOLD ZINC CO LTD
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Patent Information

Application Number
CN202421759563.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-06-10
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

Traditional reduction furnaces use iron ore to smel lead, which makes it difficult to treat the subsequent yellow potassium iron and vanadium slag produced, and the metal cannot be recycled in the future, resulting in a decrease in metal recovery rate.

Method used

Clean energy natural gas is used, and lead smelting and reduction furnaces are used to treat iron alum slag and lead silver slag to replace iron ore auxiliary materials, and lead zinc material is sprayed into the furnace body through the injector pipe, and natural gas is used to provide heat at the bottom of the furnace to prevent crust.

Benefits of technology

Retreatment of yellow potassium iron vanadium slag is realized, and metals such as lead, silver, gold, zinc in the discarded slag is recovered, which greatly improves the metal recovery rate and reduces the crude lead ingot, transport and remelting processes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of lead and zinc recovery equipment, and discloses a metal lead and zinc recovery device. The metal lead and zinc recovery device comprises a device frame assembly, the upper end of the device frame assembly is connected and provided with a reduction furnace assembly, the upper end of the reduction furnace assembly is provided with a furnace body, a viewing area is installed in front of the upper end of the furnace body, the lower end of the furnace body is provided with a combustion structure, and the upper end of the furnace body is provided with a pipeline; a natural gas assembly is mounted at the upper end of the reduction furnace assembly, a conveying pipe is mounted at the upper end of the natural gas assembly, a valve is mounted at the upper end of the conveying pipe, a pressure gauge is mounted at the upper end of the valve, a mounting plate is mounted at the lower end of the conveying pipe, and a spraying pipe is fixed to the lower end of the mounting plate. The problems that due to the fact that lead is smelted through iron ore in a traditional reduction furnace, follow-up generated jarosite iron vanadium slag is difficult to treat, and follow-up metal recovery cannot be achieved are effectively solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of lead-zinc recovery equipment, and particularly relates to a metal lead-zinc recovery device. Background Technique

[0002] During the production process of the zinc system, a large amount of lead-zinc refractory materials are produced, occupying a large amount of raw material land of the company and causing difficulties in storage and stacking management. The reduction furnace is used to process the refractory materials inside the company and purchased from outside, such as high-leaching slag, sediment vanadium slag, and high-rich refractory ore. At the same time, it is necessary to ensure the increase in the output of the fuming furnace. The reduction furnace conducts exploratory experiments, formulates plans, and adjusts the material ratio, so as to realize the conversion of hazardous waste resources into general solid waste resources and the consumption of various refractory materials, and finally achieve a balance in the resource utilization and availability of zinc slag and lead-containing hazardous waste.

[0003] The existing Chinese utility model patent with the reference publication number of CN109014426A discloses a metal lead-zinc recovery device, which includes a support mechanism, a lubrication mechanism, a first cutting mechanism, a second cutting mechanism, and a protection plate; on the basis of the traditional horizontal cutting method, the present invention adds a second cutting mechanism for vertical cutting. The first driving mechanism can drive the second cutting blade to rotate, and the second driving mechanism drives the second cutting blade to move horizontally as a whole, so as to divide the recovered plate into several square small pieces, making the contact surface for reaction extraction larger and the efficiency higher; the plate can be pressed tightly by the pressing plate to prevent the plate from bouncing during cutting, making the cutting more stable. The setting of the protection plate can further improve the protection performance; the lubrication mechanism can apply lubricating oil to the surface of the plate, making the cutting smoother and reducing the wear amount of the blade.

[0004] Based on the retrieval of the above patent and the combination of the equipment in the existing technology, it is found that the reduction furnace converts hazardous waste resources into general solid waste resources and consumes various refractory materials, and finally achieves a balance in the resource utilization and availability of zinc slag and lead-containing hazardous waste. The traditional reduction furnace uses iron ore to smelt lead, resulting in difficult treatment of the subsequent jarosite slag and the inability to recover the metal later, reducing the metal recovery rate. The existence of these problems affects the use of the device. Content of the Utility Model

[0005] (1) Technical Problems to be Solved

[0006] Aiming at the deficiencies of the existing technology, the utility model provides a metal lead-zinc recovery device, which can effectively prevent the problem that the traditional reduction furnace uses iron ore to smelt lead, resulting in difficult treatment of the subsequent jarosite slag and the inability to recover the metal later.

[0007] Technical Solution

[0008] To achieve the above object, the present utility model provides the following technical solutions: A metal lead-zinc recovery device, including a device frame assembly, an upper end of the device frame assembly is connected and installed with a reduction furnace assembly for facilitating the recovery and combustion of metal lead-zinc, and an upper end of the reduction furnace assembly is connected and installed with a natural gas assembly for facilitating subsequent transportation of natural gas and delivering the natural gas into the furnace body for use.

[0009] An upper end of the reduction furnace assembly is installed with a furnace body, and a viewing area is installed in front of an upper end of the furnace body. A combustion structure is installed at a lower end of the furnace body, and a pipeline is installed at an upper end of the furnace body. The pipeline is installed at the upper end of the furnace body, and the flue gas after combustion is discharged through the pipeline for use.

[0010] An upper end of the natural gas assembly is installed with a delivery pipe, a valve is installed at an upper end of the delivery pipe, and a pressure gauge is installed at an upper end of the valve. A mounting plate is installed at a lower end of the delivery pipe, and a spraying pipe is fixed at a lower end of the mounting plate. The mounting plate is combined with the spraying pipe, and the natural gas is sprayed into the furnace body through the spraying pipe for use.

[0011] As a preferred technical solution of the present utility model, a support frame is installed at an upper end of the device frame assembly, and a mounting ring is installed at an upper end of the support frame. A timer is installed at an upper end of the mounting ring, and the timer is used to time the time.

[0012] As a preferred technical solution of the present utility model, an air duct is installed at an upper end of the reduction furnace assembly, and a spraying pipe is installed at an upper end of the air duct. The lead-zinc material is sprayed into the furnace body through the spraying pipe for treatment.

[0013] As a preferred technical solution of the present utility model, a storage tank is installed at an upper end of the natural gas assembly, and the upper end structure is connected and installed.

[0014] As a preferred technical solution of the present utility model, the reduction furnace assembly is installed inside the mounting ring in the device frame assembly, and the natural gas assembly is installed at an upper end of the furnace body in the reduction furnace assembly.

[0015] As a preferred technical solution of the present utility model, the support frame is placed on the ground, and an anti-slip structure is installed at a lower end of the support frame. The mounting ring is installed and connected to the right side of the furnace body, and the timer rings every half an hour.

[0016] As a preferred technical solution of the present utility model, the viewing area is of a transparent structure, a combustion chamber is installed inside the furnace body, connecting pipes are uniformly installed at an upper end of the combustion structure, and an air pump is installed at a side end of the spraying pipe.

[0017] As a preferred technical solution of the present utility model, the mounting plate is installed at the upper end inside the furnace body, the conveying pipe is installed at the upper end of the furnace body, and the mounting plate is inserted and connected. A scale is installed at the upper end of the storage tank.

[0018] Compared with the prior art, the present utility model provides a metal lead-zinc recovery device with the following beneficial effects:

[0019] Through the setting of the overall device in the present utility model, the original auxiliary materials in the device are replaced, and clean energy natural gas is used. The lead smelting reduction furnace is used to treat iron vitriol slag and lead-silver slag, which not only replaces the addition of iron ore as auxiliary materials in the lead smelting system, but also realizes the re-treatment of jarosite slag, and recovers metals such as lead, silver, gold, and zinc in the waste slag, greatly improving the metal recovery rate, creating a new process of complementary production of lead and zinc. The molten lead liquid in the reduction furnace directly enters the copper removal electrolysis process, reducing the processes of crude lead ingot casting, transportation, and remelting. A viewing area and a timer are opened at the upper end of the furnace body. The situation inside the furnace is probed every 30 minutes, and the oxygen and auxiliary material dosages are adjusted appropriately according to the probed slag sample. Even the hourly processing volume needs to be adjusted to ensure the smooth production of the reduction furnace. According to the situation of the furnace bottom of the probed slag and the change of the lead liquid temperature at the lead outlet, the natural gas dosage is adjusted appropriately to be 850-1000 Nm 3 / h, providing heat at the bottom of the hearth, effectively preventing the use of iron ore in the traditional reduction furnace for lead smelting, which makes the subsequent jarosite slag difficult to treat and the subsequent metal cannot be recovered, resulting in a reduction in the metal recovery rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0021] Figure 2 It is a schematic diagram of the structure device frame assembly of the present utility model;

[0022] Figure 3 It is a schematic diagram of the structure reduction furnace assembly of the present utility model;

[0023] Figure 4 It is a schematic diagram of the structure natural gas assembly of the present utility model.

[0024] Among them: 1. Device frame assembly; 101. Support frame; 102. Installation ring; 103. Timer; 2. Reduction furnace assembly; 201. Furnace body; 202. Viewing area; 203. Combustion structure; 204. Pipeline; 205. Air duct; 206. Injection pipe; 3. Natural gas assembly; 301. Storage tank; 302. Conveying pipe; 303. Valve; 304. Pressure gauge; 305. Mounting plate; 306. Ejection pipe. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] The following further describes in detail the embodiments of the present utility model in conjunction with the accompanying drawings and embodiments. The following embodiments are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0026] In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is two or more; the orientation or positional relationship indicated by terms such as "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model. In addition, terms such as "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0027] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0028] Please refer to Figure 1 - Figure 4 , in this embodiment, a metal lead-zinc recovery device includes: a device frame assembly 1, a reduction furnace assembly 2 is connected and installed at the upper end of the device frame assembly 1, a furnace body 201 is installed at the upper end of the reduction furnace assembly 2, a viewing area 202 is installed in front of the upper end of the furnace body 201, a combustion structure 203 is installed at the lower end of the furnace body 201, a pipeline 204 is installed at the upper end of the furnace body 201, a natural gas assembly 3 is installed at the upper end of the reduction furnace assembly 2, a delivery pipe 302 is installed at the upper end of the natural gas assembly 3, a valve 303 is installed at the upper end of the delivery pipe 302, and a pressure gauge 304 is installed at the upper end of the valve 303. An ejection pipe 306 is fixed at the lower end of the installation plate 305, and the reduction furnace assembly 2 is installed inside the installation ring 102 in the device frame assembly 1, and the natural gas assembly 3 is installed at the upper end of the furnace body 201 in the reduction furnace assembly 2.

[0029] Through the above structure, the device rack assembly 1 facilitates the installation and connection of the upper structure. Moreover, the timer 103 reminds the workers to check the inside of the furnace every 30 minutes, and appropriately adjust the oxygen and auxiliary material dosages according to the slag sample inspection. The reduction furnace assembly 2 facilitates the recovery and combustion of metallic lead and zinc. The metallic lead and zinc are sprayed into the interior of the furnace body 201 through the injection pipe 206 inside by an air pump, facilitating subsequent processing. The natural gas assembly 3 facilitates the subsequent transportation of natural gas, and transports the natural gas into the furnace body 201 for use. The natural gas is stored in the storage tank 301 for subsequent use.

[0030] Please refer to Figure 1 - Figure 4 At the upper end of the device rack assembly 1, a support frame 101 is installed. And at the upper end of the support frame 101, a mounting ring 102 is installed. At the upper end of the mounting ring 102, a timer 103 is installed. The support frame 101 is placed on the ground, and an anti-slip structure is installed at the lower end of the support frame 101. The mounting ring 102 mounts and connects the right side of the furnace body 201. The timer 103 rings every half an hour.

[0031] Through the above structure: By installing the support frame 101, the upper structure is installed on the ground, facilitating the subsequent connection and installation of the upper structure. The mounting ring 102 is installed at the upper end of the support frame 101. Through the mounting ring 102, the upper reduction furnace assembly 2 is installed and connected. The timer 103 is installed at the upper end of the mounting ring 102. The time is timed through the timer 103, facilitating the timer 103 to remind the workers to check the inside of the furnace every 30 minutes and appropriately adjust the oxygen and auxiliary material dosages according to the slag sample inspection.

[0032] Please refer to Figure 1 - Figure 4 At the upper end of the reduction furnace assembly 2, an air duct 205 is installed. And at the upper end of the air duct 205, an injection pipe 206 is installed. The viewing area 202 is of a transparent structure. A combustion chamber is installed inside the furnace body 201. Connecting pipes are uniformly installed at the upper end of the combustion structure 203. An air pump is installed at the side end of the injection pipe 206.

[0033] Through the above structure: By installing the furnace body 201, the upper structure is installed, and lead and zinc are processed and recycled through the furnace body 201. The viewing area 202 is installed at the upper end of the furnace body 201. Through the combination of the viewing area 202 and the timer 103, it is convenient for subsequent users to view the slag at the bottom of the furnace through the viewing area 202, so as to appropriately adjust the oxygen and auxiliary material consumption according to the slag sample subsequently, and even adjust the hourly processing volume if necessary, to ensure the smooth production of the reduction furnace. The combustion structure 203 is installed at the lower end of the furnace body 201, and the inside of the furnace body 201 is heated through the combustion structure 203. The pipeline 204 is installed at the upper end of the furnace body 201, and the flue gas after combustion is discharged and used through the pipeline 204. The air duct 205 is installed at the upper end of the furnace body 201, and air is conveyed into the furnace body 201 through the air duct 205 to facilitate the subsequent rapid combustion inside the furnace body 201. The injection pipe 206 is installed at the upper end of the air duct 205, and the lead and zinc materials are injected into the furnace body 201 through the injection pipe 206 for processing.

[0034] Please refer to Figure 1 - Figure 4 At the upper end of the natural gas component 3, a storage tank 301 is installed. The mounting plate 305 is installed at the upper end inside the furnace body 201. The delivery pipe 302 is installed at the upper end of the furnace body 201 and is inserted and connected to the mounting plate 305. A scale is installed at the upper end of the storage tank 301.

[0035] Through the above structure: By installing the storage tank 301, the upper structure is connected and installed, and natural gas is stored through the storage tank 301 for subsequent use. The delivery pipe 302 is installed at the upper end of the storage tank 301, and natural gas is transported into the furnace body 201 through the delivery pipe 302 for use. The valve 303 and the pressure gauge 304 are used in combination. The gas delivery volume of natural gas is adjusted through the valve 303 to facilitate subsequent adjustment of natural gas according to needs. The mounting plate 305 is installed inside the furnace body 201, and the mounting plate 305 is combined with the ejection pipe 306. Natural gas is ejected into the furnace body 201 through the ejection pipe 306 for use.

[0036] In use, first, lead and zinc are sprayed into the interior of the furnace body 201 through the spray pipe 206. An air pump is installed at the side end of the spray pipe 206 to convey lead and zinc through the air pump. A combustion structure 203 is installed at the lower end of the furnace body 201 to heat the interior of the furnace body 201. When the furnace body 201 is heated to a certain degree, lead and zinc are sprayed in. An air pipe 205 is installed at the side end of the furnace body 201 to convey air and increase the temperature inside the furnace body 201. When processing lead and zinc, natural gas needs to be added. A storage tank 301 is installed at the side end. A delivery pipe 302 is installed at the upper end of the storage tank 301. One end of the delivery pipe 302 is connected to the storage tank 301, and the other end is connected to the upper end of the furnace body 201. A valve 303 is installed at the upper end of the delivery pipe 302 to adjust the delivery volume of natural gas. Natural gas is conveyed through the delivery pipe 302 and delivered to the upper end of the mounting plate 305. A spray pipe 306 is installed at the lower end of the mounting plate 305 to spray natural gas into the furnace body 201. A mounting ring 102 is installed at the upper end of the furnace body 201, and a timer 103 is installed at the upper end of the mounting ring 102. The user checks the situation inside the furnace every 30 minutes according to the reminder of the timer 103, appropriately adjusts the oxygen and auxiliary material dosage according to the slag sample, and even needs to adjust the hourly processing volume to ensure the smooth production of the reduction furnace. According to the situation at the bottom of the slag furnace and the change of the lead liquid temperature at the lead outlet, the natural gas dosage is appropriately adjusted to 850 - 1000 Nm 3 / h to provide heat at the bottom of the hearth and prevent crust formation.

[0037] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A metal lead and zinc recovery device, characterized in that: The invention comprises a device frame assembly (1), wherein the upper end of the device frame assembly (1) is connected to a reduction furnace assembly (2), the upper end of the reduction furnace assembly (2) is equipped with a furnace body (201), and a viewing area (202) is installed in front of the upper end of the furnace body (201), the lower end of the furnace body (201) is equipped with a combustion structure (203), the upper end of the furnace body (201) is equipped with a pipeline (204), the upper end of the reduction furnace assembly (2) is equipped with a natural gas assembly (3), the upper end of the natural gas assembly (3) is equipped with a delivery pipe (302), the upper end of the delivery pipe (302) is equipped with a valve (303), and the upper end of the valve (303) is equipped with a pressure gauge (304), the lower end of the delivery pipe (302) is equipped with a mounting plate (305), and the lower end of the mounting plate (305) is fixed with a spray pipe (306).

2. A metal lead and zinc recovery device according to claim 1, characterized in that: A support frame (101) is installed at the upper end of the device frame assembly (1), and a mounting ring (102) is installed at the upper end of the support frame (101), and a timer (103) is installed at the upper end of the mounting ring (102).

3. A metal lead and zinc recovery device according to claim 1, characterized in that: An air duct (205) is installed at the upper end of the reduction furnace assembly (2), and an injection pipe (206) is installed at the upper end of the air duct (205).

4. A metal lead and zinc recovery device according to claim 1, characterized in that: A storage tank (301) is installed at the upper end of the natural gas component (3).

5. A metal lead and zinc recovery device according to claim 1, characterized in that: The reduction furnace assembly (2) is installed inside the mounting ring (102) in the device frame assembly (1), and the natural gas assembly (3) is installed at the upper end of the furnace body (201) in the reduction furnace assembly (2).

6. A metal lead and zinc recovery device according to claim 2, characterized in that: The support frame (101) is placed on the ground, and a non-slip structure is installed at the lower end of the support frame (101). The mounting ring (102) is mounted and connected to the right side of the furnace body (201), and the timer (103) sounds every half an hour.

7. A metal lead and zinc recovery device according to claim 3, characterized in that: The viewing area (202) is a transparent structure, a combustion chamber is installed inside the furnace body (201), connecting pipes are evenly installed on the upper end of the combustion structure (203), and an air pump is installed on the side end of the injection pipe (206).

8. A metal lead and zinc recovery device according to claim 4, characterized in that: The mounting plate (305) is mounted on the upper end of the furnace body (201), the delivery pipe (302) is mounted on the upper end of the furnace body (201), the mounting plate (305) is inserted and connected, and a scale is mounted on the upper end of the storage tank (301).

Citation Information

Patent Citations

  • Metal lead and zinc recovery equipment

    CN109014426A