Nylon spinning melting device

By designing a disassembled fixing mechanism in the nylon spinning melting device, the problems of cumbersome replacement of filter mesh and uneven melt conveying in the existing devices are solved, and the working efficiency and product quality are improved, and energy consumption is reduced.

CN222961627UActive Publication Date: 2025-06-10FUJIAN KAIBANG POLYAMIDE TECH
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421742197.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-06-10
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

The existing nylon spinning melting devices are prone to clogging during the melt transport process, resulting in a decrease in conveying efficiency and uneven product quality, and the cumbersome replacement of the filters, which affects working efficiency.

Method used

A casual disassembly fixing mechanism is designed through which the filter mesh can be easily installed and removed, simplified the replacement process, improved working efficiency, and improved the uniformity of melt conveying by keeping the filter mesh clean.

Benefits of technology

It realizes the convenience of replacing the filter, improves work efficiency and product quality, and reduces the energy consumption of the device, avoiding abnormalities such as broken wires, wool wires, and coil wires in the product.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222961627U_ABST
    Figure CN222961627U_ABST
Patent Text Reader

Abstract

The utility model discloses a chinlon spinning melting device which comprises a fixing mechanism convenient to disassemble, the fixing mechanism convenient to disassemble comprises a connecting seat, a connecting rod, a fixing seat, a clamping block, a spring, a fixing frame, a sliding block and a screw rod, the left surface of the connecting seat is fixedly connected with the connecting rod, the outer surface of the connecting rod is in sliding connection with the fixing seat, and the clamping block is arranged on the fixing seat. A sliding groove is formed in the fixing base, the side surface of the sliding groove is fixedly connected with a spring, the other end of the spring is fixedly connected with a clamping block, the right surface of the fixing base is fixedly connected with a fixing frame, and the outer surface of a screw rod is in threaded connection with the fixing frame. The filter screen can be conveniently mounted and dismounted by arranging the conveniently-dismounted fixing mechanism, so that the time for replacing the filter screen is saved, the working efficiency can be improved, the melt conveying uniformity can be improved by keeping the filter screen clean, the product quality is improved, meanwhile, the energy consumption of the device is reduced, and the production cost is reduced. Products are prevented from being broken, broken, looped and the like.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of polyamide spinning melting, in particular to a polyamide spinning melting device. Background Art

[0002] Polyamide fiber, a fiber produced from polyamide as raw material, has excellent dyeing performance, is light to wear, has high strength, good abrasion resistance, and good waterproof and windproof performance. It is one of the main yarn raw materials for civilian clothing today. The polyamide spinning melting device is a device used to heat polyamide particles to the melting point to make them into a melt state that can be spun.

[0003] The existing polyamide spinning melting device adopts an integral heating method. After melting is completed, it is extruded through a filter screen by a screw. During the melt transportation process, the filtering device will be blocked, resulting in a decrease in transportation efficiency and affecting the uniformity of transportation. This will be manifested as abnormal phenomena such as broken filaments, hair filaments, and loop filaments during the production process, affecting the quality of polyamide spinning products and increasing energy consumption at the same time. This requires replacing the filter screen. However, the existing filter screen is usually fixedly connected to the melting tube through an end cover, and the disassembly is cumbersome and not convenient for replacing the filter screen, reducing work efficiency. After retrieval, it is found that the technical solution provided by the utility model with the application number CN201921076338.X also has the above problems. Summary of the Utility Model

[0004] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art, and provide a polyamide spinning melting device. By setting a detachable fixing mechanism, it is convenient to install and disassemble the filter screen, thus saving the time for replacing the filter screen, improving work efficiency, improving the uniformity of melt transportation by keeping the filter screen clean, thereby improving product quality while reducing the energy consumption of the device, and avoiding the occurrence of abnormal phenomena such as broken filaments, hair filaments, and loop filaments in the product.

[0005] The utility model also provides a polyamide spinning melting device with the above features, including: a material box, the lower surface of the material box is fixedly connected with a conveying box, the left surface of the conveying box is fixedly connected with a motor, the output end of the motor is fixedly connected with a screw rod, the right surface of the conveying box is fixedly connected with a melting tube, the outer surface of the melting tube is fixedly connected with a heating mechanism, the outer surface of the melting tube is fixedly connected with a discharge pipe, the outer surface of the discharge pipe is fixedly connected with a flow detector, the right surface of the melting tube is fixedly connected with an end cover, and the left surface of the end cover is fixedly connected with a filter screen;

[0006] Detachable fixing mechanism, the detachable fixing mechanism includes a connecting seat, a connecting rod, a fixing seat, a clamping block, a spring, a fixing frame, a slider and a screw rod. The left surface of the connecting seat is fixedly connected to the connecting rod, the outer surface of the connecting rod is slidably connected to the fixing seat, a chute is provided inside the fixing seat, the side surface of the chute is fixedly connected to the spring, the other end of the spring is fixedly connected to the clamping block, the right surface of the fixing seat is fixedly connected to the fixing frame, the outer surface of the screw rod is threadedly connected to the fixing frame, and one end of the screw rod is rotatably connected to the slider. By providing the detachable fixing mechanism, the installation and disassembly of the filter screen can be facilitated, thereby saving the time for replacing the filter screen, improving the work efficiency. By keeping the filter screen clean, the uniformity of melt delivery can be improved, thereby improving the product quality while reducing the energy consumption of the device, and avoiding the occurrence of abnormalities such as broken filaments, hairy filaments, and loop filaments in the product.

[0007] According to the described nylon spinning melting device, a knob is fixedly connected to the end of the screw rod away from the slider, and the outer surface of the slider is slidably connected to the fixing seat, facilitating the rotation of the knob to adjust the slider through the screw rod.

[0008] According to the described nylon spinning melting device, a bracket is fixedly connected to the outer surface of the material box, and the number of brackets is four and they are arranged in a circular array.

[0009] According to the described nylon spinning melting device, the inner surface of the material box communicates with the conveying box, and the inner surface of the melting pipe communicates with the conveying box, facilitating the material to enter the conveying pipe from the material box and being conveyed into the melting pipe by the spiral rod.

[0010] According to the described nylon spinning melting device, the outer surface of the spiral rod is slidably connected to the conveying box, and the outer surface of the spiral rod is slidably connected to the melting pipe.

[0011] According to the described nylon spinning melting device, the outer surface of the slider is slidably connected to the clamping block, and the outer surface of the clamping block is slidably connected to the chute.

[0012] According to the described nylon spinning melting device, the outer surface of the connecting rod is slidably connected to the clamping block, and the outer surface of the end cover is fixedly connected to the connecting seat.

[0013] According to the described nylon spinning melting device, the outer surface of the melting pipe is fixedly connected to the fixing seat, and the motor is electrically connected to an external power source.

[0014] Additional aspects and advantages of the present invention will be given in part in the following description, will become apparent in part from the following description, or will be understood through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments;

[0016] Figure 1 is an overall structure diagram of a nylon spinning melting device of the present utility model;

[0017] Figure 2 is a cross-sectional view of the overall structure of a nylon spinning melting device of the present utility model;

[0018] Figure 3 is Figure 2 an enlarged schematic view at position A in

[0019] Figure 4 is an exploded view of the partial structure of a nylon spinning melting device of the present utility model;

[0020] Figure 5 is a cross-sectional view of the partial structure of a nylon spinning melting device of the present utility model.

[0021] Legend description:

[0022] 1. Material box; 2. Conveyor box; 3. Motor; 4. Screw rod; 5. Melting tube; 6. Heating mechanism; 7. Discharge pipe; 8. Flow detector; 9. End cover; 10. Filter screen; 11. Connecting seat; 12. Connecting rod; 13. Fixed seat; 14. Clamping block; 15. Spring; 16. Fixed frame; 17. Slide block; 18. Screw; 19. Slide groove; 20. Knob; 21. Bracket. Specific implementation manners

[0023] This part will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The role of the drawings is to supplement the description in the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but it cannot be understood as a limitation on the protection scope of the present utility model.

[0024] Refer to Figures 1-4, an embodiment of the utility model provides a nylon spinning melting device, which includes: a material box 1, a bracket 21 is fixedly connected to the outer surface of the material box 1, and the number of brackets 21 is four and they are arranged in a circular array. A conveying box 2 is fixedly connected to the lower surface of the material box 1, and the inner surface of the material box 1 communicates with the conveying box 2. A motor 3 is fixedly connected to the left surface of the conveying box 2, and the motor 3 is electrically connected to an external power supply. An output end of the motor 3 is fixedly connected to a screw rod 4, and the outer surface of the screw rod 4 is slidably connected to the conveying box 2. A melting pipe 5 is fixedly connected to the right surface of the conveying box 2, and the inner surface of the melting pipe 5 communicates with the conveying box 2. The outer surface of the screw rod 4 is slidably connected to the melting pipe 5. A heating mechanism 6 is fixedly connected to the outer surface of the melting pipe 5. Multiple heating mechanisms 6 can heat the melting pipe 5 in an incremental manner, making the heating curve more in line with the physical properties of nylon, effectively controlling the fluidity and stability of the melt, not only reducing the change in melt quality caused by temperature fluctuations, but also reducing energy consumption to a certain extent. A discharge pipe 7 is fixedly connected to the outer surface of the melting pipe 5, and a flow detector 8 is fixedly connected to the outer surface of the discharge pipe 7, which can monitor the flow inside the discharge pipe 7 in real time, so as to facilitate the control system to adjust the rotation speed of the screw rod 4 to ensure the stability of the flow. A end cover 9 is fixedly connected to the right surface of the melting pipe 5, and a filter screen 10 is fixedly connected to the left surface of the end cover 9.

[0025] A detachable fixing mechanism, which includes a connecting seat 11, a connecting rod 12, a fixing seat 13, a clamping block 14, a spring 15, a fixing frame 16, a slider 17 and a screw rod 18. The outer surface of the melting pipe 5 is fixedly connected to the fixing seat 13, and the outer surface of the end cover 9 is fixedly connected to the connecting seat 11. The left surface of the connecting seat 11 is fixedly connected to the connecting rod 12, and the outer surface of the connecting rod 12 is slidably connected to the fixing seat 13. A chute 19 is arranged inside the fixing seat 13, and the side surface of the chute 19 is fixedly connected to the spring 15. The other end of the spring 15 is fixedly connected to the clamping block 14. The outer surface of the connecting rod 12 is slidably connected to the clamping block 14, and the outer surface of the clamping block 14 is slidably connected to the chute 19. The right surface of the fixing seat 13 is fixedly connected to the fixing frame 16, and the outer surface of the screw rod 18 is threadedly connected to the fixing frame 16. One end of the screw rod 18 is rotatably connected to the slider 17, and the outer surface of the slider 17 is slidably connected to the fixing seat 13. The outer surface of the slider 17 is slidably connected to the clamping block 14. A knob 20 is fixedly connected to the end of the screw rod 18 away from the slider 17.

[0026] Working principle: Materials are mixed in the material box 1 and then enter the conveying box 2. The motor 3 drives the screw rod 4 to rotate, conveying the materials into the melting tube 5 for heating and melting. The heating mechanism 6 heats the melting tube 5 to melt the materials. The screw rod 4 filters the melted materials through the filter screen 10 and then passes them through the discharge pipe 7 to the next process. The flow detector 8 can monitor the flow rate in the discharge pipe 7 in real time, and the control device adjusts the rotation speed of the screw rod 4 to ensure the uniformity of the flow rate. When the filter screen 10 needs to be replaced, turn the knob 20 to drive the screw 18 to rotate, making the slider 17 move into the fixed seat 13, pushing the clamping block 14 to both sides along the chute 19 to release the connecting rod 12, and then the end cover 9 can be quickly removed to replace the filter screen 10. To install the end cover 9, just insert the connecting rod 12 into the fixed seat 13. The connecting rod 12 pushes the clamping block 14 to both sides along the chute 19. After being installed in place, the clamping block 14 is snapped into the card slot of the connecting rod 12 under the action of the spring 15 to fix the connecting rod 12, thereby fixing the end cover 9.

[0027] The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art in the said technical field, various changes can be made without departing from the gist of the present invention.

Claims

1. A nylon spinning melt device, characterized in that: include: A material box (1), wherein the lower surface of the material box (1) is fixedly connected to a conveying box (2), the left surface of the conveying box (2) is fixedly connected to a motor (3), the output end of the motor (3) is fixedly connected to a screw rod (4), the right surface of the conveying box (2) is fixedly connected to a melting tube (5), the outer surface of the melting tube (5) is fixedly connected to a heating mechanism (6), the outer surface of the melting tube (5) is fixedly connected to a discharge tube (7), the outer surface of the discharge tube (7) is fixedly connected to a flow detector (8), the right surface of the melting tube (5) is fixedly connected to an end cover (9), and the left surface of the end cover (9) is fixedly connected to a filter screen (10); The detachable fixing mechanism comprises a connecting seat (11), a connecting rod (12), a fixing seat (13), a block (14), a spring (15), a fixing frame (16), a sliding block (17) and a screw rod (18). The left surface of the connecting seat (11) is fixedly connected to the connecting rod (12), the outer surface of the connecting rod (12) is slidably connected to the fixing seat (13), a sliding groove (19) is arranged inside the fixing seat (13), the side surface of the sliding groove (19) is fixedly connected to the spring (15), the other end of the spring (15) is fixedly connected to the block (14), the right surface of the fixing seat (13) is fixedly connected to the fixing frame (16), the outer surface of the screw rod (18) is threadedly connected to the fixing frame (16), and one end of the screw rod (18) is rotatably connected to the sliding block (17).

2. A nylon spinning and melting device according to claim 1, characterized in that: One end of the screw rod (18) away from the slider (17) is fixedly connected with a knob (20), and the outer surface of the slider (17) is slidably connected to the fixing seat (13).

3. A nylon spinning and melting device according to claim 1, characterized in that: The outer surface of the material box (1) is fixedly connected with a bracket (21), and the number of the brackets (21) is four and they are arranged in a circular array.

4. A nylon spinning and melting device according to claim 1, characterized in that: The inner surface of the material box (1) is connected to the conveying box (2), and the inner surface of the melting tube (5) is connected to the conveying box (2).

5. The nylon spinning and melting device according to claim 1, characterized in that: The outer surface of the spiral rod (4) is slidably connected to the conveying box (2), and the outer surface of the spiral rod (4) is slidably connected to the melting tube (5).

6. A nylon spinning and melting device according to claim 1, characterized in that: The outer surface of the sliding block (17) is slidably connected to the clamping block (14), and the outer surface of the clamping block (14) is slidably connected to the sliding groove (19).

7. The nylon spinning and melting device according to claim 1, characterized in that: The outer surface of the connecting rod (12) is slidably connected to the clamping block (14), and the outer surface of the end cover (9) is fixedly connected to the connecting seat (11).

8. The nylon spinning and melting device according to claim 1, characterized in that: The outer surface of the melting tube (5) is fixedly connected to the fixing seat (13), and the motor (3) is electrically connected to an external power source.

Citation Information

Patent Citations

  • Efficient melt spinning equipment for multifunctional chinlon production

    CN210394615U