Sizing and dyeing combination machine

Abstract

The utility model aims to solve the problem that a plurality of devices are needed for dyeing and sizing the denim yarns in the prior art. The utility model provides a sizing and dyeing combination machine which comprises a dyeing assembly used for dyeing. The device further comprises a dyeing drying room, a size tank and a sizing drying room. The dyeing drying room is arranged between the dyeing assembly and the size tank, and a sizing drying room is further arranged on the other side of the size tank; sizing and dyeing are combined, sizing is carried out after the dyeing process, on one hand, the process efficiency is improved, on the other hand, multiple devices are integrated, the device integration is improved, and the occupied space is reduced.

Description

Technical Field

[0001] The utility model relates to the field of denim production equipment, in particular to a sizing and dyeing combined machine. Background Art

[0002] In the production process of denim fabrics, a dyeing process is usually involved. In the existing dyeing methods, as shown in the content of the patent with the authorization announcement number CN102733131B, the yarn is vulcanized and colored, and then fixed in a fixing tank. In the production process of denim yarn, a sizing process is also involved, aiming to improve the water repellency of the fabric, maintain a certain moisture regain, and facilitate the subsequent pre-shrinking finishing process of the yarn. In the existing dyeing methods, the dyeing and sizing of denim yarn need to be carried out in different equipment, and the yarn between the two equipment needs to be transferred once, and the two separate equipment may occupy more space. Therefore, a sizing and dyeing combined machine that integrates sizing and dyeing is needed. Summary of the Invention

[0003] The purpose of the utility model is to solve the deficiencies of the prior art and provide a sizing and dyeing combined machine.

[0004] To solve the above problems, the utility model adopts the following solutions:

[0005] A sizing and dyeing combined machine includes a dyeing component for dyeing; it also includes a dyeing drying chamber, a sizing tank, and a sizing yarn drying chamber; the dyeing drying chamber is arranged between the dyeing component and the sizing tank, and a sizing yarn drying chamber is also arranged on the other side of the sizing tank.

[0006] Further, the dyeing component includes at least one dyeing tank.

[0007] Further, a padding machine is arranged near the dyeing tank, and the padding machine is located on the side where the yarn is transported out of the dyeing tank.

[0008] Further, the dyeing component also includes at least one oxidation rack, and the oxidation rack is located on the side where the yarn is transported out of the padding machine.

[0009] Further, it also includes a washing-padding tank, and the washing-padding tank is arranged between the dyeing component and the dyeing drying chamber.

[0010] Further, the washing-padding tank is also arranged on the side where the yarn is transported into the dyeing component.

[0011] Further, the sizing tank includes several warpers for transporting the yarn; the warpers in the sizing tank are arranged vertically in a mountain shape.

[0012] Further, it also includes a warper rack, and the warper rack is arranged on the side of the dyeing component far from the oxidation rack; the washing-padding tank is located between the dyeing component and the warper rack.

[0013] Furthermore, it further includes a winding drive system, which is arranged on one side of the sizing drying chamber far from the sizing vat.

[0014] Furthermore, the shown winding traditional system includes a winder and a platform, where the platform is located between the sizing drying chamber and the winder.

[0015] The beneficial effects of the present utility model are as follows:

[0016] By setting up the sizing vat in cooperation with the dyeing component, sizing and dyeing are combined. Sizing is carried out after the dyeing process. On the one hand, the efficiency of the process is improved. On the other hand, multiple devices are integrated, the integration of the devices is improved, and the occupied space is reduced;

[0017] By setting up the water washing - calender trough, one end is convenient for yarn dyeing, and the other end is used for cleaning dyes, which is convenient for subsequent sizing;

[0018] By setting up the winding traditional system including a winder and a platform, the dyeing and sizing conditions of the yarn can be observed on the platform, ensuring the quality of the yarn. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of Embodiment 1;

[0020] Figure 2 It is a top view of the overall structure of Embodiment 1;

[0021] Figure 3 It is a schematic diagram of the combination of the dyeing component and the water washing - calender trough of Embodiment 1 Figure 1 ;

[0022] Figure 4 It is a schematic diagram of the combination of the dyeing component and the water washing - calender trough of Embodiment 1 Figure 2 ;

[0023] Figure 5 It is a schematic diagram of the dyeing drying chamber of Embodiment 1;

[0024] Figure 6 It is a schematic diagram of the sizing vat of Embodiment 1;

[0025] Figure 7 It is a schematic diagram of the winding drive system of Embodiment 1;

[0026] Figure 8 It is a schematic diagram of the warp beam of Embodiment 1;

[0027] Description of the reference numerals in the drawings: Dyeing component 1, Dyeing vat 11, Calender machine 12, Oxidation rack 13, Dyeing drying chamber 2, Sizing vat 3, Sizing drying chamber 4, Water washing - calender trough 5, Warp beam rack 6, Winding drive system 7, Winder 71, Platform 72. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0028] The following describes the embodiments of the present utility model through specific examples. Those skilled in the art can easily understand the other advantages and effects of the present utility model from the content disclosed in this specification. The present utility model can also be implemented or applied through other different specific embodiments. Various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present utility model. It should be noted that, without conflict, the following embodiments and the features in the embodiments can be combined with each other.

[0029] It should be noted that the diagrams provided in the following embodiments only illustrate the basic concept of the present utility model in a schematic manner. Therefore, only the components related to the present utility model are shown in the diagrams, rather than being drawn according to the number, shape, and size of the components in actual implementation. The type, quantity, and ratio of each component in actual implementation can be arbitrarily changed, and the component layout type may also be more complex.

[0030] Embodiment 1:

[0031] As Figures 1 to 8 shown, a combined dyeing and sizing machine includes a dyeing component 1 for dyeing; it also includes a dyeing drying chamber 2, a sizing vat 3, and a sized yarn drying chamber 4; the dyeing drying chamber 2 is arranged between the dyeing component 1 and the sizing vat 3, and a sized yarn drying chamber 4 is also arranged on the other side of the sizing vat 3. Among them, after the denim yarn is dyed in the dyeing component 1, it enters the dyeing drying chamber 2 to dry the moisture absorbed by the yarn, keeping the yarn dry and facilitating the sizing process in the subsequent sizing vat 3; after sizing, it will also be sent to the sized yarn drying chamber 4 to dry the moisture, facilitating subsequent processing.

[0032] The dyeing component 1 includes at least one dyeing vat 11; a padding machine 12 is arranged near the dyeing vat 11, and the padding machine 12 is located on the side where the yarn is transported out of the dyeing vat 11; the dyeing component 1 also includes at least one oxidation rack 13, and the oxidation rack 13 is located on the side where the yarn is transported out of the padding machine 12. In this example, 11 dyeing vats 11 are provided, and each dyeing vat 11 is provided with a corresponding padding machine 12 and oxidation rack 13.

[0033] It also includes a washing-padding trough 5, and the washing-padding trough 5 is respectively arranged at both ends of the dyeing component 1; one of the washing-padding troughs 5 at one end is arranged between the dyeing component 1 and the dyeing drying chamber 2; the washing-padding trough 5 at the other end is also arranged on the side where the yarn is transported into the dyeing component 1; in this example, three washing-padding troughs 5 are respectively arranged at both ends of the dyeing component 1. The washing-padding trough 5 at the head end of the dyeing component 1 wets the yarn, facilitating the coloring of the yarn in the dyeing component 1; the washing-padding trough 5 at the tail end washes the dye on the yarn, reducing the pollution to subsequent equipment.

[0034] The sizing vat 3 includes a number of warp beams for transmitting yarns; the warp beams in the sizing vat 3 are arranged vertically in a mountain shape.

[0035] It further includes a warp beam rack 6 which is arranged on one side of the dyeing assembly 1 away from the oxidation rack 13 and is used to stretch and transmit the yarns; the water washing-calendering trough 5 at the head end of the dyeing assembly 1 is located between the dyeing assembly 1 and the warp beam rack 6.

[0036] It further includes a winding drive system 7 which is arranged on one side of the sizing and drying oven 4 away from the sizing vat 3 to wind and store the sized and dyed yarns, facilitating sorting and transportation; the winding drive system includes a winder 71 and a platform 72, where the platform 72 is located between the sizing and drying oven 4 and the winder 71, and the dyeing and sizing conditions of the yarns can be observed on the platform 72.

[0037] During implementation, by setting the sizing vat 3 in cooperation with the dyeing assembly 1, sizing and dyeing combination is achieved, and sizing is carried out after the dyeing process. On the one hand, the process efficiency is improved, and on the other hand, multiple devices are integrated to improve the equipment integration and reduce the occupied space; by setting the water washing-calendering trough 5, one end is convenient for yarn dyeing, and the other end is used to clean the dyes, facilitating subsequent sizing; by setting the winding drive system including the winder 71 and the platform 72, the dyeing and sizing conditions of the yarns can be observed on the platform 72 to ensure the yarn quality.

[0038] The above description is only a specific example of the present utility model and does not constitute any limitation to the present utility model. Obviously, for professionals in the field, after understanding the content and principle of the present utility model, various modifications and changes in form and details may be made without departing from the principle and structure of the present utility model, but these corrections and changes based on the idea of the present utility model are still within the protection scope of the claims of the present utility model.

Claims

1. A sizing and dyeing machine, comprising a dyeing assembly (1) for dyeing; characterized in that: It also comprises a dyeing drying room (2), a sizing tank (3) and a sizing drying room (4); the dyeing drying room (2) is arranged between the dyeing component (1) and the sizing tank (3), and a sizing drying room (4) is also arranged on the other side of the sizing tank (3).

2. A sizing and dyeing machine according to claim 1, characterized in that: The dyeing component (1) comprises at least one dyeing tank (11).

3. A sizing and dyeing machine according to claim 2, characterized in that: A rolling mill (12) is arranged near the dyeing tank (11), and the rolling mill (12) is located on the side of the dyeing tank (11) where the yarn is transported out.

4. A sizing and dyeing machine according to claim 3, characterized in that: The dyeing assembly (1) further comprises at least one oxidation rack (13), wherein the oxidation rack (13) is located on the side of the rolling mill (12) where the yarn is transported out.

5. A sizing and dyeing machine according to any one of claims 1 to 4, characterized in that: It also comprises a water washing-paving tank (5), which is arranged between the dyeing component (1) and the dyeing drying room (2).

6. A sizing and dyeing machine according to claim 5, characterized in that: The washing-rolling tank (5) is also arranged on the side of the dyeing component (1) where the yarn is transported in.

7. The sizing and dyeing combined machine according to claim 1, characterized in that: The slurry tank (3) comprises a plurality of warp beams for transmitting yarns; the warp beams in the slurry tank (3) are arranged up and down in a mountain form.

8. The sizing and dyeing combined machine according to claim 6, characterized in that: It also includes a warp beam frame (6), which is arranged on a side of the dyeing component (1) away from the oxidation frame (13); and a water washing-rolling tank (5) is located between the dyeing component (1) and the warp beam frame (6).

9. The sizing and dyeing combined machine according to claim 1, characterized in that: It also comprises a winding transmission system (7), which is arranged on a side of the sizing drying room (4) away from the sizing tank (3).

10. A sizing and dyeing machine according to claim 9, characterized in that: The conventional winding system shown comprises a winding machine (71) and a platform (72), wherein the platform (72) is located between the sizing drying room (4) and the winding machine (71).

Images