One-section type converter gas holder

By introducing a combination of video monitoring and gas detection probes into the one-stage converter gas cabinet, combined with the control of solenoid valves and motors, real-time monitoring of rubber seal membrane rupture and leakage gas emissions are achieved, the problem of lack of leakage protection function is solved, and the safety and economicality of the gas cabinet is improved.

CN222963726UActive Publication Date: 2025-06-10JIANGSU YOUTONG INSTALLATION ENG CO LTD
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Patent Information

Application Number
CN202422320250.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-06-10
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

The existing one-stage converter gas cabinet lacks air leakage protection function, which causes the rubber sealing membrane to easily break after long-term use, causing gas leakage and economic losses.

Method used

A one-stage converter gas cabinet is designed, using a video monitor to monitor the rubber sealing membrane, combined with a gas detection probe, when the sealing membrane ruptures, a signal is sent through the control terminal, and the solenoid valve and the motor cooperate to use a spare exhaust pipe to transport the leaked gas to another gas storage cabinet, thereby achieving the leakage protection function.

Benefits of technology

It effectively prevents gas leakage, reduces economic losses, and improves the safety and reliability of gas cabinets.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222963726U_ABST
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Abstract

The utility model discloses a one-stage converter gas holder, which comprises a gas holder, the front side of the gas holder is fixedly connected with a control terminal, the bottom of the inner wall of the gas holder is provided with a piston, the surface of the piston is fixedly connected with a rubber sealing film, the other end of the rubber sealing film is fixedly connected with the inner wall of the gas holder, and the other end of the rubber sealing film is fixedly connected with the gas holder. The right side of the gas storage cabinet communicates with a gas conveying pipe, and a first electromagnetic valve is arranged on the surface of the gas conveying pipe. According to the utility model, firstly, the video monitor is used for carrying out video monitoring on the rubber sealing film, the gas detection probe is used for detecting gas at the ventilation pipe, when the rubber sealing film is broken, the control terminal sends a signal to the motor to seal the ventilation pipe, and at the same time, the control terminal enables the electromagnetic valve I to be closed and the electromagnetic valve II to be opened; at the moment, leaked gas can be conveyed to another intact gas storage cabinet through the standby exhaust pipe, so that the effect of a gas leakage protection function is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of converter gas holders, in particular to a one-stage converter gas holder. Background Art

[0002] A dry rubber membrane gas holder is a fully dry gas holder that does not use liquids and semi-liquids such as water and grease. It uses a rubber membrane as the sealing medium and has excellent sealing performance. It is suitable for gas storage environments with a large amount of dust, high humidity, and many toxic gas components. A dry rubber membrane gas holder, also known as a Wiggins gas holder or a rolling curtain seal gas holder, belongs to the auxiliary equipment system of the steelmaking system and is an important equipment for converter gas recovery. It has the functions of storage, pressure stabilization, and mixing. This gas holder has good sealing performance, can adapt to harsh working environments, and ensures the efficiency and safety of gas recovery. The design and manufacture of a dry rubber membrane gas holder are relatively simple, with fewer auxiliary equipment, fewer processed parts and prefabricated parts, which makes its construction and maintenance costs lower. In addition, since its sealing material is flexible rubber, the piston lift is not restricted by the sealing fit, so it has a large throughput and can quickly respond to changes in gas supply and demand. This gas holder has a wide range of applications, can save energy and maintenance costs, and is a key facility for gas recovery and comprehensive utilization in the metallurgical industry.

[0003] According to the patent number CN104344206B published on the Chinese Patent Network, the patent name is a high-pressure and constant-pressure two-stage rubber membrane sealed gas holder, which is mainly designed to provide a safer and more reliable gas holder. It includes a cabinet body, a T fence that can lift along the inner side of the cabinet body, a piston device that can lift along the inner side of the T fence, and sealing rubber membranes that respectively seal the connection between the piston device and the T fence and the connection between the T fence and the cabinet body; the T fence includes an upper baffle of the T fence; the piston device is restricted to slide below the upper baffle of the T fence; the T fence further includes a lower baffle of the T fence; the lower baffle of the T fence restricts the piston device to slide within the T fence above the lower baffle of the T fence; the high-pressure and constant-pressure two-stage rubber membrane sealed gas holder of the present invention has small pressure fluctuations, a large usable space, stable operation, safety and reliability, simple construction, can effectively solve problems such as pressure instability and T fence jamming of the two-stage rubber membrane sealed gas holder, and also effectively solves the problem of space waste of the one-stage rubber membrane sealed gas holder. However, this one-stage converter gas holder does not have the function of leakage protection. Currently, most one-stage converter gas holders use rubber membranes for sealing. The rubber membranes are very easy to rupture and damage after long-term use, resulting in leakage of the gas stored inside and causing huge economic losses.

[0004] Therefore, it is necessary to design and transform the one-stage converter gas holder to make it have the function of leakage protection. Content of the Utility Model

[0005] To solve the problems raised in the above-mentioned background art, the purpose of the present utility model is to provide a one-piece converter gas holder, which has the advantage of having a leakage protection function, and solves the problem that the one-piece converter gas holder does not have a leakage protection function. At present, most of the one-piece converter gas holders use rubber membranes for sealing. The rubber membranes are very easy to crack and damage after long-term use, resulting in the leakage of the gas stored inside, causing huge economic losses.

[0006] To achieve the above object, the present utility model provides the following technical solutions: A one-piece converter gas holder, including a gas storage tank, a control terminal is fixedly connected to the front side of the gas storage tank, a piston is arranged at the bottom of the inner wall of the gas storage tank, a rubber sealing membrane is fixedly connected to the surface of the piston, the other end of the rubber sealing membrane is fixedly connected to the inner wall of the gas storage tank, an air delivery pipe is communicated with the right side of the gas storage tank, a solenoid valve I is arranged on the surface of the air delivery pipe, the input end of the solenoid valve I is electrically connected to the output end of the control terminal, a standby exhaust pipe is communicated with the left side of the gas storage tank, a solenoid valve II is arranged on the surface of the standby exhaust pipe, the input end of the solenoid valve II is electrically connected to the output end of the control terminal, a ventilation pipe is communicated with the top of the gas storage tank, a shielding cover is arranged at the top of the ventilation pipe, a motor is fixedly connected to the top of the shielding cover, the output end of the motor penetrates through the top of the inner wall of the shielding cover and is fixedly connected to a screw rod, a screw sleeve is threadedly connected to the surface of the screw rod and is located inside the ventilation pipe, a connecting rod is fixedly connected to the surface of the screw sleeve, the number of the connecting rods is six, the outer sides of the connecting rods are fixedly connected to the inner wall of the ventilation pipe, a gas detection probe is fixedly connected to the inner wall of the ventilation pipe at the bottom of the connecting rods, the output end of the gas detection probe is electrically connected to the input end of the control terminal, a video monitor is connected to the top of the inner wall of the gas storage tank, and the output end of the video monitor is electrically connected to the input end of the control terminal.

[0007] Preferably, a limiting ring is sleeved on the surface of the standby exhaust pipe, and the right side of the limiting ring is fixedly connected to the left side of the gas storage tank.

[0008] Preferably, a protective shell is sleeved on the surface of the motor, and the bottom of the protective shell is fixedly connected to the top of the shielding cover.

[0009] Preferably, a heat dissipation hole is opened on the left side of the protective shell, and the shape of the heat dissipation hole is rectangular.

[0010] Preferably, six sliding sleeves are fixedly connected to the surface of the shielding cover, a sliding rod is slidably connected to the inner wall of each sliding sleeve, and the bottom of the sliding rod is fixedly connected to the top of the gas storage tank.

[0011] Preferably, a limiting block is fixedly connected to the bottom of the screw rod, and the limiting block is circular in shape.

[0012] Preferably, a sealing ring is fixedly connected to the top of the inner wall of the shielding cover, and the sealing ring is made of rubber.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. First, the present utility model uses a video monitor to conduct video monitoring on the rubber sealing film, and uses a gas detection probe to detect the gas at the ventilation pipe. When the rubber sealing film ruptures, the control terminal sends a signal to the motor to seal the ventilation pipe. At the same time, the control terminal closes the first solenoid valve and opens the second solenoid valve. At this time, the leaked gas can be conveyed to another intact gas storage cabinet through the spare exhaust pipe, so as to achieve the effect of having a leakage protection function.

[0015] 2. By setting a limiting ring, the present utility model can limit and fix the spare exhaust pipe to prevent the spare exhaust pipe from shaking during use. Description of the Drawings

[0016] Figure 1 is a three-dimensional view of the gas storage cabinet structure of the present utility model;

[0017] Figure 2 is a front view sectional view of the gas storage cabinet structure of the present utility model;

[0018] Figure 3 is a front view sectional view of the ventilation pipe structure of the present utility model;

[0019] Figure 4 is a system diagram of the leakage protection structure of the present utility model.

[0020] In the figure: 1. Gas storage cabinet; 2. Control terminal; 3. Piston; 4. Rubber sealing film; 5. Gas transmission pipe; 6. First solenoid valve; 7. Spare exhaust pipe; 8. Second solenoid valve; 9. Ventilation pipe; 10. Shielding cover; 11. Motor; 12. Screw rod; 13. Screw sleeve; 14. Connecting rod; 15. Gas detection probe; 16. Video monitor; 17. Limiting ring; 18. Protective shell; 19. Heat dissipation hole; 20. Sliding sleeve; 21. Sliding rod; 22. Limiting block; 23. Sealing ring. Detailed Embodiment

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0022] As shown in Figures 1 to 4 the figure, a one-stage converter gas holder provided by the present utility model includes a gas storage tank 1. A control terminal 2 is fixedly connected to the front side of the gas storage tank 1. A piston 3 is arranged at the bottom of the inner wall of the gas storage tank 1. A rubber sealing film 4 is fixedly connected to the surface of the piston 3. The other end of the rubber sealing film 4 is fixedly connected to the inner wall of the gas storage tank 1. A gas transmission pipe 5 is communicated with the right side of the gas storage tank 1. An electromagnetic valve 6 is arranged on the surface of the gas transmission pipe 5. The input end of the electromagnetic valve 6 is electrically connected to the output end of the control terminal 2. A standby exhaust pipe 7 is communicated with the left side of the gas storage tank 1. An electromagnetic valve 8 is arranged on the surface of the standby exhaust pipe 7. The input end of the electromagnetic valve 8 is electrically connected to the output end of the control terminal 2. A ventilation pipe 9 is communicated with the top of the gas storage tank 1. A shielding cover 10 is arranged at the top of the ventilation pipe 9. A motor 11 is fixedly connected to the top of the shielding cover 10. The output end of the motor 11 penetrates through the top of the inner wall of the shielding cover 10 and is fixedly connected to a screw rod 12. A screw sleeve 13 is threadedly connected to the surface of the screw rod 12 and is located inside the ventilation pipe 9. A connecting rod 14 is fixedly connected to the surface of the screw sleeve 13. The number of the connecting rods 14 is six. The outer sides of the connecting rods 14 are fixedly connected to the inner wall of the ventilation pipe 9. A gas detection probe 15 is fixedly connected to the inner wall of the ventilation pipe 9 at the bottom of the connecting rods 14. The output end of the gas detection probe 15 is electrically connected to the input end of the control terminal 2. A video monitor 16 is connected to the top of the inner wall of the gas storage tank 1. The output end of the video monitor 16 is electrically connected to the input end of the control terminal 2.

[0023] Referring to Figure 1 , a limiting ring 17 is sleeved on the surface of the standby exhaust pipe 7. The right side of the limiting ring 17 is fixedly connected to the left side of the gas storage tank 1.

[0024] As a technical optimization solution of the present utility model, by arranging the limiting ring 17, the standby exhaust pipe 7 can be limited and fixed, preventing the standby exhaust pipe 7 from shaking during use.

[0025] Referring to Figure 3 , a protective shell 18 is sleeved on the surface of the motor 11. The bottom of the protective shell 18 is fixedly connected to the top of the shielding cover 10.

[0026] As a technical optimization solution of the present utility model, by arranging the protective shell 18, the motor 11 can be protected, preventing the motor 11 from being damaged due to collision.

[0027] Reference Figure 3 On the left side of the protective shell 18, there is a heat dissipation hole 19, and the shape of the heat dissipation hole 19 is rectangular.

[0028] As a technical optimization solution of the present utility model, by providing the heat dissipation hole 19, the motor 11 can be dissipated heat, preventing the motor 11 from being damaged due to overheating.

[0029] Reference Figure 3 On the surface of the shielding cover 10, there is a sliding sleeve 20 fixedly connected. The number of the sliding sleeves 20 is six. The inner wall of the sliding sleeve 20 is slidably connected with a sliding rod 21, and the bottom of the sliding rod 21 is fixedly connected with the top of the gas storage cabinet 1.

[0030] As a technical optimization solution of the present utility model, by providing the sliding sleeve 20 and the sliding rod 21, the shielding cover 10 can be limited, preventing the shielding cover 10 from tilting during use.

[0031] Reference Figure 3 At the bottom of the screw rod 12, there is a limit block 22 fixedly connected, and the shape of the limit block 22 is circular.

[0032] As a technical optimization solution of the present utility model, by providing the limit block 22, the moving range of the screw rod 12 can be restricted, preventing the screw rod 12 from disengaging from the nut sleeve 13.

[0033] Reference Figure 3 On the top of the inner wall of the shielding cover 10, there is a sealing ring 23 fixedly connected, and the material of the sealing ring 23 is rubber.

[0034] As a technical optimization solution of the present utility model, by providing the sealing ring 23, the sealing performance between the shielding cover 10 and the ventilation pipe 9 can be increased, facilitating the use of the user.

[0035] Working principle and usage process of the utility model: During use, first, the rubber sealing film 4 is video-monitored by the video monitor 16, and the gas at the ventilation pipe 9 is detected by the gas detection probe 15. Then, the video monitoring data and gas detection data are transmitted into the control terminal 2, and the control terminal 2 processes and judges the data. When a ruptured rubber sealing film 4 appears in the video monitoring data and the gas detection probe 15 detects the gas stored in the gas storage tank 1, the control terminal 2 sends a signal to the motor 11 to start the motor 11. The output end of the motor 11 drives the screw rod 12 to rotate, and the screw rod 12 moves downward by using the screw sleeve 13. The screw rod 12 drives the motor 11 and the shielding cover 10 to move downward, and the shielding cover 10 drives the sealing ring 23 to move downward, so that the sealing ring 23 fits tightly with the ventilation pipe 9. At the same time, the control terminal 2 sends signals to the solenoid valve I 6 and the solenoid valve II 8 to close the solenoid valve I 6 and open the solenoid valve II 8. At this time, the leaked gas can be transported to another intact gas storage tank 1 through the spare exhaust pipe 7, so as to achieve the effect of having a leakage protection function.

[0036] In summary, for this one-piece converter gas holder, by setting the gas storage tank 1, the control terminal 2, the piston 3, the rubber sealing film 4, the gas transmission pipe 5, the solenoid valve I 6, the spare exhaust pipe 7, the solenoid valve II 8, the ventilation pipe 9, the shielding cover 10, the motor 11, the screw rod 12, the screw sleeve 13, the connecting rod 14, the gas detection probe 15, and the video monitor 16, the problem that the one-piece converter gas holder does not have a leakage protection function is solved. At present, most one-piece converter gas holders use rubber membranes for sealing. The rubber membranes are very easy to rupture and damage after long-term use, resulting in the leakage of the gas stored inside and causing huge economic losses.

[0037] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0038] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A one-stage converter gas holder, comprising a gas storage holder (1), characterized in that: The front side of the gas storage cabinet (1) is fixedly connected to a control terminal (2); a piston (3) is provided at the bottom of the inner wall of the gas storage cabinet (1); a rubber sealing film (4) is fixedly connected to the surface of the piston (3); the other end of the rubber sealing film (4) is fixedly connected to the inner wall of the gas storage cabinet (1); the right side of the gas storage cabinet (1) is connected to a gas supply pipe (5); a solenoid valve 1 (6) is provided on the surface of the gas supply pipe (5); the input end of the solenoid valve 1 (6) is electrically connected to the output end of the control terminal (2); the left side of the gas storage cabinet (1) is connected to a spare exhaust pipe (7); a solenoid valve 2 (8) is provided on the surface of the spare exhaust pipe (7); the input end of the solenoid valve 2 (8) is electrically connected to the output end of the control terminal (2); the top of the gas storage cabinet (1) is connected to a ventilation pipe (9); a shielding cover (10) is provided on the top of the ventilation pipe (9); A motor (11) is fixedly connected to the top of the shielding cover (10), the output end of the motor (11) passes through the top of the inner wall of the shielding cover (10) and is fixedly connected to a screw rod (12), the surface of the screw rod (12) and located inside the ventilation pipe (9) are threadedly connected to a screw sleeve (13), the surface of the screw sleeve (13) is fixedly connected to a connecting rod (14), the number of the connecting rods (14) is six, the outer side of the connecting rod (14) is fixedly connected to the inner wall of the ventilation pipe (9), the inner wall of the ventilation pipe (9) is fixedly connected to a gas detection probe (15) located at the bottom of the connecting rod (14), the output end of the gas detection probe (15) is electrically connected to the input end of the control terminal (2), the top of the inner wall of the gas storage cabinet (1) is connected to a video monitor (16), the output end of the video monitor (16) is electrically connected to the input end of the control terminal (2), 2. The one-stage converter gas holder according to claim 1, characterized in that: A limiting ring (17) is sleeved on the surface of the spare exhaust pipe (7), and the right side of the limiting ring (17) is fixedly connected to the left side of the gas storage cabinet (1).

3. The one-stage converter gas holder according to claim 1, characterized in that: The surface of the motor (11) is covered with a protective shell (18), and the bottom of the protective shell (18) is fixedly connected to the top of the shielding cover (10).

4. The one-stage converter gas holder according to claim 3, characterized in that: A heat dissipation hole (19) is provided on the left side of the protective shell (18), and the heat dissipation hole (19) is in a rectangular shape.

5. The one-stage converter gas holder according to claim 1, characterized in that: The surface of the shielding cover (10) is fixedly connected with a sliding sleeve (20), the number of the sliding sleeves (20) is six, the inner wall of the sliding sleeve (20) is slidably connected with a sliding rod (21), and the bottom of the sliding rod (21) is fixedly connected to the top of the gas storage cabinet (1).

6. The one-stage converter gas holder according to claim 1, characterized in that: The bottom of the screw rod (12) is fixedly connected to a limiting block (22), and the limiting block (22) is circular in shape.

7. The one-stage converter gas holder according to claim 1, characterized in that: A sealing ring (23) is fixedly connected to the top of the inner wall of the shielding cover (10), and the sealing ring (23) is made of rubber.

Citation Information

Patent Citations

  • High pressure, constant pressure two-stage rubber membrane sealed gas cabinet

    CN104344206B