Aluminum substrate for LED illumination

By designing an aluminum substrate structure with protective plates, threaded rods and limiting components, the existing aluminum substrates are solved inconvenient operation and easy damage during installation and maintenance, and the convenience and safety of replacement are achieved.

CN222963816UActive Publication Date: 2025-06-10ZHONGSHAN DONGZHAO LIGHTING CO LTD
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Patent Information

Application Number
CN202422196445.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-06-10
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

The existing aluminum substrates are inconvenient to operate during installation and maintenance, are prone to damage, and are difficult to replace.

Method used

An aluminum substrate structure including mounting plate, protective plate, threaded rod and limiting assembly is designed. It is fixed by rotating the protective plate and using threaded rods, and is conveniently replaced with limiting assembly.

Benefits of technology

It improves the convenience of installation and replacement of aluminum substrates, enhances its safety in use, and avoids damage caused by collisions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an LED lighting aluminum substrate which comprises a mounting plate, the upper surface of the mounting plate is fixedly connected with a connecting block, the upper end of the connecting block is fixedly connected with a fixing rod, the outer side wall of the fixing rod is movably sleeved with a sleeve, the sleeve is fixedly connected with a protection plate, the upper surface of the mounting plate is provided with an aluminum substrate body, and the upper surface of the aluminum substrate body is provided with an LED light source. And two threaded pipes are symmetrically and fixedly connected to the upper surface of the mounting plate. By rotating the protection plate, the aluminum substrate body is placed on the buffer pad on the mounting plate, so that the protection plate is reset, the illuminating lamp on the aluminum substrate body is located in the strip-shaped groove in the protection plate, and the illuminating lamp is screwed into the groove in the protection plate through the threaded rod; the aluminum substrate body is fixed between the protection plate and the mounting plate through the check blocks and the limiting assemblies, the protection plate, the threaded pipe and the mounting plate are matched, the aluminum substrate body is not prone to being damaged due to collision, and the safety of the aluminum substrate for LED illumination in the using process is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum substrates, in particular to an aluminum substrate for LED lighting. Background Art

[0002] An aluminum substrate is a PCB, which also means a printed circuit board. The material of the circuit board is aluminum alloy. Previously, the material of our general circuit board was glass fiber. However, because LEDs generate a large amount of heat, the circuit boards used in LED lamps are generally aluminum substrates, which can conduct heat quickly. The circuit boards used in other devices or electrical appliances are still glass fiber boards. An aluminum substrate is a metal-based copper clad laminate with good heat dissipation function. Generally, a single-sided board consists of three layers, namely a circuit layer (copper foil), an insulating layer, and a metal base layer. It is commonly found in LED lighting products. It has two sides. The white side is for soldering the LED pins, and the other side shows the natural color of aluminum. Generally, a heat-conducting gel is applied and then it is in contact with the heat-conducting part.

[0003] During the use and installation process of the existing aluminum substrate, it is fixedly connected to the inner side of the installation cover through bolts. When installing the aluminum substrate, a large number of bolts need to be screwed in, the operation is not convenient enough, and the maintenance and replacement are also relatively troublesome. Moreover, most of the existing lamp covers are made of relatively soft materials such as plastics. The aluminum substrate is completely exposed inside the lamp cover. When the aluminum substrate is installed at a lower position, it may be damaged or even scrapped due to collision, causing greater losses. For this reason, we have proposed an aluminum substrate for LED lighting. Summary of the Utility Model

[0004] The purpose of the present invention is to provide an aluminum substrate for LED lighting to solve the above deficiencies in the prior art.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme: An aluminum substrate for LED lighting, comprising: a mounting plate, a connecting block is fixedly connected to the upper surface of the mounting plate, a fixing rod is fixedly connected to the upper end of the connecting block, a sleeve is movably sleeved on the outer side wall of the fixing rod, a protective plate is fixedly connected to the sleeve, a plurality of strip-shaped grooves are uniformly opened on the protective plate, an aluminum substrate body is arranged on the upper surface of the mounting plate, two threaded tubes are symmetrically and fixedly connected to the upper surface of the mounting plate, two grooves are symmetrically opened on the upper surface of the protective plate, a threaded rod is threadedly connected to the groove, one end of the threaded rod penetrates through the threaded tube and is threadedly connected to the threaded tube, two mounting blocks are symmetrically and fixedly connected to the upper surface of the mounting plate, and a limiting component is arranged on the two mounting blocks.

[0006] As a further description of the above technical solution:

[0007] The limiting component includes an arc-shaped rod and two limiting blocks. Limiting grooves are formed on both of the two mounting blocks, and the two limiting blocks are respectively clamped with the two limiting grooves. The two ends of the two arc-shaped rods are respectively fixedly connected to the two limiting blocks, and clamping grooves are formed on both of the two limiting blocks.

[0008] As a further description of the above technical solution:

[0009] Inner cavities are formed inside both of the two mounting blocks. A movable plate is slidably connected to the inner side wall of the inner cavity. A limiting rod is fixedly inserted on the movable plate. A telescopic rod is fixedly connected to the movable plate. One end of the telescopic rod is fixedly connected to the inner side wall of the inner cavity. A spring is sleeved on the telescopic rod.

[0010] As a further description of the above technical solution:

[0011] One end of the limiting rod penetrates into the limiting groove and is clamped with the clamping groove, and the other end of the limiting rod penetrates outside the mounting block and is fixedly connected to a lifting block.

[0012] As a further description of the above technical solution:

[0013] A torsion spring is sleeved on the fixed rod, and the two ends of the torsion spring are respectively fixedly connected to the fixed rod and the inner side wall of the sleeve.

[0014] As a further description of the above technical solution:

[0015] A stop block and a buffer pad are fixedly connected to the upper surface of the mounting plate, and a through groove is formed on the mounting plate.

[0016] The utility model provides an aluminum substrate for LED lighting. It has the following beneficial effects:

[0017] 1. Rotate the protection plate. The torsion spring is stressed, so that an angle is formed between the protection plate and the mounting plate. Then place the aluminum substrate body on the buffer pad on the mounting plate, so that the protection plate resets, so that the illuminating lamp on the aluminum substrate body is located in the strip-shaped groove on the protection plate. Screw the threaded rod into the groove on the protection plate. The end of the threaded rod is designed with a countersunk head in the groove. The stop block and the limiting component fix the aluminum substrate body between the protection plate and the mounting plate. The cooperation of the protection plate, the threaded tube and the mounting plate makes the aluminum substrate body not easily damaged by collision, improving the safety when the aluminum substrate for LED lighting is used;

[0018] 2. When the aluminum substrate body needs to be replaced, pull the two lifting blocks on both sides. The limiting rod drives the movable plate to move. The movable plate compresses the spring, the telescopic rod shortens, the limiting rod disengages from the card slot, and the two ends of the arc rod lose their limits. Take out the arc rod, insert it between the aluminum substrate body, the mounting plate and the protection plate, so that the lighting lamp on the aluminum substrate body is located inside the strip groove, and the limiting rod is engaged with the card slot again, then the replacement of the aluminum substrate body can be completed. The operation is convenient, there is no need to screw in a large number of bolts, and the work efficiency is improved. Description of the Drawings

[0019] Figure 1 Fig. is a schematic diagram of the overall structure of an aluminum substrate for LED lighting proposed by the present utility model;

[0020] Figure 2 Fig. is a cross-sectional view of the overall structure of an aluminum substrate for LED lighting proposed by the present utility model;

[0021] Figure 3 Fig. is a schematic diagram of the connection structure of the mounting plate in the present utility model;

[0022] Figure 4 Fig. is a cross-sectional view of the connection structure of the arc rod in the present utility model;

[0023] Figure 5 Fig. is a schematic diagram of the connection structure of the arc rod in the present utility model.

[0024] Legend Explanation:

[0025] 1. Mounting plate; 2. Connecting block; 3. Fixed rod; 4. Sleeve; 5. Protection plate; 6. Strip groove; 7. Torsion spring; 8. Threaded tube; 9. Groove; 10. Threaded rod; 11. Aluminum substrate body; 12. Mounting block; 13. Arc rod; 14. Limiting block; 15. Card slot; 16. Limiting groove; 17. Inner cavity; 18. Movable plate; 19. Limiting rod; 20. Lifting block; 21. Telescopic rod; 22. Spring; 23. Stopper; 24. Through groove. Detailed Embodiment

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0027] Refer to Figures 1-5, an aluminum substrate for LED lighting, comprising: a mounting plate 1, a connecting block 2 is fixedly connected to the upper surface of the mounting plate 1, a fixing rod 3 is fixedly connected to the upper end of the connecting block 2, a sleeve 4 is movably sleeved on the outer side wall of the fixing rod 3, a protective plate 5 is fixedly connected to the sleeve 4, a plurality of strip-shaped grooves 6 are uniformly formed on the protective plate 5, an aluminum substrate body 11 is arranged on the upper surface of the mounting plate 1, two threaded tubes 8 are symmetrically and fixedly connected to the upper surface of the mounting plate 1, two grooves 9 are symmetrically formed on the upper surface of the protective plate 5, a threaded rod 10 is threadedly connected to the grooves 9, one end of the threaded rod 10 penetrates through the threaded tube 8 and is threadedly connected to the threaded tube 8, two mounting blocks 12 are symmetrically and fixedly connected to the upper surface of the mounting plate 1, a limiting component is arranged on the two mounting blocks 12, a torsion spring 7 is sleeved on the fixing rod 3, and two ends of the torsion spring 7 are respectively fixedly connected to the inner side walls of the fixing rod 3 and the sleeve 4. A stop block 23 and a buffer pad are fixedly connected to the upper surface of the mounting plate 1, and a through groove 24 is formed on the mounting plate 1.

[0028] Specifically, when using this aluminum substrate for LED lighting, fix one side of the mounting plate 1 to the inner side wall of the lamp cover, rotate the protective plate 5, the torsion spring 7 is stressed, one side of the protective plate 5 is fixedly connected to the sleeve 4, and the sleeve 4 is connected to the fixing rod 3 through the torsion spring 7, so that relative movement occurs between the sleeve 4 and the fixing rod 3, making an angle between the protective plate 5 and the mounting plate 1. Then place the aluminum substrate body 11 on the buffer pad on the mounting plate 1, slowly release the protective plate 5 to make the protective plate 5 reset, so that the lighting lamp on the aluminum substrate body 11 is located in the strip-shaped groove 6 on the protective plate 5. Screw the threaded rod 10 into the groove 9 on the protective plate 5, so that the threaded rod 10 enters the threaded tube 8, and the threaded rod 10 fixes the position between the protective plate 5 and the mounting plate 1. The end of the threaded rod 10 is designed as a countersunk head in the groove 9. The stop block 23 and the limiting component fix the aluminum substrate body 11 between the protective plate 5 and the mounting plate 1. When the aluminum substrate body 11 needs to be replaced, through the operation of the limiting component, the aluminum substrate body 11 can be drawn out from one side. The cooperation of the protective plate 5, the threaded tube 8 and the mounting plate 1 makes the aluminum substrate body 11 not easily damaged by collision, improving the safety when using this aluminum substrate for LED lighting.

[0029] The limiting component includes an arc-shaped rod 13 and two limiting blocks 14. Limiting grooves 16 are formed in both of the two mounting blocks 12. The two limiting blocks 14 are respectively clamped with the two limiting grooves 16. Both ends of the two arc-shaped rods 13 are fixedly connected to the two limiting blocks 14. Card slots 15 are formed in both of the two limiting blocks 14. Inner cavities 17 are formed in both of the two mounting blocks 12. A movable plate 18 is slidably connected to the inner side wall of the inner cavity 17. A limiting rod 19 is fixedly inserted on the movable plate 18. A telescopic rod 21 is fixedly connected to the movable plate 18. One end of the telescopic rod 21 is fixedly connected to the inner side wall of the inner cavity 17. A spring 22 is sleeved on the telescopic rod 21. One end of the limiting rod 19 penetrates into the limiting groove 16 and is clamped with the card slot 15. The other end of the limiting rod 19 penetrates out of the mounting block 12 and is fixedly connected to a pulling block 20.

[0030] Specifically, when it is necessary to replace the aluminum substrate body 11, pull the two pulling blocks 20 on both sides. The pulling block 20 is fixedly connected to the limiting rod 19. The limiting rod 19 is fixedly inserted on the movable plate 18, so that the limiting rod 19 drives the movable plate 18 to move. The movable plate 18 compresses the spring 22, and the telescopic rod 21 shortens. The end of the limiting rod 19 away from the pulling block 20 is disengaged from the card slot 15 on the limiting block 14, so that both ends of the arc-shaped rod 13 lose their limits. Take out the arc-shaped rod 13, release the pulling block 20, the spring 22 rebounds, and the telescopic rod 21 elongates. By inserting the aluminum substrate body 11 between the mounting plate 1 and the protection plate 5, the lighting lamp on the aluminum substrate body 11 is located inside the strip-shaped groove 6. Pull the pulling block 20 again, so that the limiting rod 19 is clamped with the card slot 15 again, and the replacement of the aluminum substrate body 11 can be completed. The operation is convenient, without the need to screw in a large number of bolts, improving the work efficiency.

[0031] In the description of this specification, the descriptions referring to the terms "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0032] The above is only the preferred specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes an equivalent replacement or change, and should be covered by the protection scope of the present utility model.

Claims

1. An aluminum substrate for LED lighting, characterized in that: include: A mounting plate (1), wherein a connecting block (2) is fixedly connected to the upper surface of the mounting plate (1), a fixing rod (3) is fixedly connected to the upper end of the connecting block (2), a sleeve (4) is movably sleeved on the outer wall of the fixing rod (3), a protective plate (5) is fixedly connected to the sleeve (4), a plurality of strip grooves (6) are evenly provided on the protective plate (5), an aluminum base plate body (11) is provided on the upper surface of the mounting plate (1), two threaded tubes (8) are symmetrically fixedly connected to the upper surface of the mounting plate (1), two grooves (9) are symmetrically provided on the upper surface of the protective plate (5), a threaded rod (10) is threadedly connected to the groove (9), one end of the threaded rod (10) passes through the threaded tube (8) and is threadedly connected to the threaded tube (8), two mounting blocks (12) are symmetrically fixedly connected to the upper surface of the mounting plate (1), and limit position components are provided on the two mounting blocks (12).

2. The aluminum substrate for LED lighting according to claim 1, characterized in that: The limiting assembly comprises an arc-shaped rod (13) and two limiting blocks (14); the two mounting blocks (12) are provided with limiting grooves (16); the two limiting blocks (14) are respectively engaged with the two limiting grooves (16); the two ends of the two arc-shaped rods (13) are respectively fixedly connected to the two limiting blocks (14); and the two limiting blocks (14) are provided with engaging grooves (15).

3. The aluminum substrate for LED lighting according to claim 2, characterized in that: An inner cavity (17) is provided inside the two mounting blocks (12), and a movable plate (18) is slidably connected to the inner side wall of the inner cavity (17), a limit rod (19) is fixedly inserted on the movable plate (18), a telescopic rod (21) is fixedly connected to the movable plate (18), one end of the telescopic rod (21) is fixedly connected to the inner side wall of the inner cavity (17), and a spring (22) is sleeved on the telescopic rod (21).

4. The aluminum substrate for LED lighting according to claim 3, characterized in that: One end of the limiting rod (19) passes through the limiting groove (16) and is engaged with the engaging groove (15), and the other end of the limiting rod (19) passes through the outside of the mounting block (12) and is fixedly connected to the lifting block (20).

5. The aluminum substrate for LED lighting according to claim 1, characterized in that: A torsion spring (7) is sleeved on the fixing rod (3), and two ends of the torsion spring (7) are respectively fixedly connected to the fixing rod (3) and the inner wall of the sleeve (4).

6. The aluminum substrate for LED lighting according to claim 1, characterized in that: A stopper (23) and a buffer pad are fixedly connected to the upper surface of the mounting plate (1), and a through slot (24) is provided on the mounting plate (1).