Edge leather detection mechanism

By designing a skin detection mechanism for the photovoltaic industry, using components such as guide shafts and induction rings to achieve real-time monitoring and accurate positioning of the skin grasping status, the problems of inaccurate skin grasping and safety hazards are solved, and the accuracy and safety of work are improved.

CN222964621UActive Publication Date: 2025-06-10LIANZHI (DALIAN) INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421776463.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-06-10
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

In the photovoltaic industry, due to the thin size of the edge skin, it is difficult to locate the existing jaws during gripping, which is prone to misalignment or falling off, causing safety hazards.

Method used

A skin detection mechanism is designed, including a guide shaft, bearing, spring, fixing ring and induction ring, and is connected to the detection limit position switch and the detection of workpiece switch through the PLC control system to achieve real-time monitoring and accurate positioning.

Benefits of technology

The detection mechanism can monitor the grasping status of the workpiece in real time, prevent movement from being over-positioned, ensure that the edge skin is grasped in place, and improve work accuracy and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of automation, and discloses an edge leather detection mechanism. The flaw detection mechanism is arranged on the fixed connecting plate and comprises a guide shaft, the guide shaft penetrates through the fixed connecting plate, the periphery of the guide shaft is sleeved with a bearing, the lower portion of the guide shaft is sleeved with a spring, the bottom and the upper portion of the guide shaft are sleeved with fixing rings, and the top of the guide shaft is provided with an induction ring; a limit position detection switch and a workpiece existence detection switch are respectively arranged at adjacent positions of the induction ring; the bottom ends of the guide shafts are connected with positioning blocks. The edge detection mechanism is used for assisting the gripper in detecting whether the edge is grabbed in place or not. The structure is simple, the operation is convenient, and the working efficiency and accuracy are improved. And the production safety is ensured.
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Description

Technical Field

[0001] The utility model belongs to the field of automation, and relates to an edge skin detection mechanism. The edge skin detection mechanism is used to assist a gripper in detecting whether the edge skin is grasped in place. Background Art

[0002] In the photovoltaic industry, edge skin is the leftover material after silicon rods are cut. Due to different lengths, there are various materials for edge skin, and its overall size is relatively thinner than that of silicon rods. In the existing gripper grasping, it is not easy to position, and during the grasping process, it is easy to have grasping misalignment due to improper positioning, or falling off during the transportation process due to incomplete grasping, resulting in potential safety hazards. Summary of the Utility Model

[0003] The purpose of the utility model is to overcome the deficiencies in the above background art and provide an edge skin detection mechanism, which is used to assist a gripper in detecting whether the edge skin is grasped in place. It has a simple structure, is easy to operate, improves work efficiency and accuracy, and ensures production safety.

[0004] The technical solution adopted by the utility model to solve its technical problems is: an edge skin detection mechanism is arranged on a fixed connecting plate. The edge skin detection mechanism includes a guiding shaft, which penetrates through the fixed connecting plate. A bearing is sleeved on the outer periphery of the guiding shaft, a spring is sleeved on the lower part of the guiding shaft, fixing rings are sleeved on the bottom and the top of the guiding shaft, an induction ring is arranged at the top of the guiding shaft, and a detection limit position switch and a detection for workpiece presence switch are respectively arranged at adjacent positions of the induction ring; a positioning block is connected to the bottom end of the guiding shaft.

[0005] The bearing is fixed on the fixed connecting plate through a flange.

[0006] A gap is provided between the guiding shaft and the bearing.

[0007] The positioning block is a polyurethane block.

[0008] The installation height of the detection limit position switch is higher than that of the detection for workpiece presence switch.

[0009] The detection limit position switch is arranged on the fixed connecting plate through a switch bracket.

[0010] The detection for workpiece presence switch is arranged on the fixed connecting plate through a switch bracket.

[0011] The spring is arranged between the bearing and the bottom fixing ring.

[0012] The top of the spring is arranged between the bearing and the guiding shaft.

[0013] The material of the induction ring is preferably iron, and the induction ring is fixed on the guiding shaft through bolts.

[0014] The edge skin detection mechanism can be connected to the gripper through a fixed connecting plate.

[0015] The overall edge skin detection mechanism is also equipped with a PLC control system. The detection limit position switch and the detection of workpiece presence / absence switch are respectively connected to the PLC control system. Without limiting to a specific model, its specific working functions can be realized.

[0016] The beneficial effects of the present utility model compared with the prior art are as follows:

[0017] An edge skin detection mechanism provided by the present utility model has a simple structure and convenient operation. The edge skin detection mechanism guides the grasping of the edge skin, monitors the workpiece grasping state in real time, and prevents over-positioning during movement. It can accurately locate and assist the gripper in detecting whether the edge skin is grasped in place, improving the accuracy and safety of the work. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present utility model will be further described below in conjunction with the drawings and embodiments:

[0019] Figure 1 is a cross-sectional view of the front view of the edge skin detection mechanism of the present utility model.

[0020] Figure 2 is a side view of the edge skin detection mechanism of the present utility model.

[0021] In the figure, 1. guiding shaft, 2. spring, 3. bearing, 4. fixing ring, 5. positioning block, 6. induction ring, 7. switch bracket A, 8. detection limit position switch, 9. detection of workpiece presence / absence switch, 10. switch bracket B. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] The present utility model will be further described below in conjunction with the accompanying drawings of the specification, but the present utility model is not limited to the following embodiments.

[0023] Embodiment 1

[0024] An edge skin detection mechanism, as Figure 1 - Figure 2 shown, the edge skin detection mechanism is arranged on the fixed connecting plate. The edge skin detection mechanism includes a guiding shaft 1, the guiding shaft 1 penetrates through the fixed connecting plate, a bearing 3 is sleeved on the outer periphery of the guiding shaft 1, a spring 2 is sleeved on the lower part of the guiding shaft 1, fixing rings 4 are sleeved on the bottom and top of the guiding shaft 1, an induction ring 6 is arranged at the top of the guiding shaft 1, and a detection limit position switch 8 and a detection of workpiece presence / absence switch 9 are respectively arranged at adjacent positions of the induction ring 6; the bottom end of the guiding shaft 1 is connected to a positioning block 5.

[0025] The bearing 3 is fixed on the fixed connecting plate through a flange.

[0026] The guiding shaft 1 is arranged with a clearance from the bearing 3.

[0027] The positioning block 5 is a polyurethane block.

[0028] The installation height of the detection limit position switch 8 is higher than that of the switch 9 for detecting the presence or absence of a workpiece.

[0029] The detection limit position switch 8 is arranged on the fixed connecting plate through a switch bracket.

[0030] The switch 9 for detecting the presence or absence of a workpiece is arranged on the fixed connecting plate through a switch bracket.

[0031] The spring 2 is arranged between the bearing 3 and the bottom fixing ring 4.

[0032] The top of the spring 2 is arranged between the bearing 3 and the guide shaft 1.

[0033] The material of the induction ring 6 is preferably iron, and the induction ring 6 is fixed on the guide shaft 1 by bolts.

[0034] The overall edge detection mechanism is provided with a PLC control system. The detection limit position switch 8 and the switch 9 for detecting the presence or absence of a workpiece are respectively connected to the PLC control system. Without limiting a specific model, as long as its specific working functions can be realized.

[0035] During specific operation, taking the suction cup gripper as an example, the edge detection mechanism is connected to the gripper plate of the suction cup gripper through the fixed connecting plate. When the gripper moves to the edge position and slowly descends, the polyurethane block in the edge detection mechanism reaches the position, the spring 2 is compressed, driving the guide shaft 1 to move and feedbacking the in-place signal; the suction cup on the suction cup gripper sucks the edge; after sucking in place, the suction cup gripper transports the edge to the next required process.

[0036] Although the present utility model has been described in detail above with general descriptions and specific embodiments, on the basis of the present utility model, some modifications or improvements can be made, which are obvious to those skilled in the art. Therefore, these modifications or improvements made without departing from the spirit of the present utility model all fall within the scope of protection required by the present utility model.

Claims

1. A skin edge detection mechanism, characterized in that: The edge detection mechanism is arranged on a fixed connection plate, and comprises a guide shaft (1), the guide shaft (1) is arranged through the fixed connection plate, a bearing (3) is sleeved on the outer periphery of the guide shaft (1), a spring (2) is sleeved on the lower part of the guide shaft (1), a fixing ring (4) is sleeved on the bottom and upper part of the guide shaft (1), an induction ring (6) is arranged on the top of the guide shaft (1), and a limit position detection switch (8) and a workpiece presence detection switch (9) are respectively arranged at adjacent positions of the induction ring (6); and the bottom end of the guide shaft (1) is connected to a positioning block (5).

2. A skin edge detection mechanism as claimed in claim 1, characterized in that: The bearing (3) is fixed on the fixed connecting plate via a flange.

3. A skin edge detection mechanism as claimed in claim 2, characterized in that: A clearance is set between the guide shaft (1) and the bearing (3).

4. A skin edge detection mechanism as claimed in claim 2, characterized in that: The setting height of the limit position detection switch (8) is higher than the setting height of the workpiece presence detection switch (9).

5. A skin edge detection mechanism as claimed in claim 2, characterized in that: The spring (2) is arranged between the bearing (3) and the bottom fixing ring (4).

6. A skin edge detection mechanism as claimed in claim 2, characterized in that: The top of the spring (2) is arranged between the bearing (3) and the guide shaft (1).

7. The edge skin detection mechanism according to claim 2, characterized in that: The detection limit position switch (8) is arranged on the fixed connection plate via a switch bracket.

8. The edge skin detection mechanism according to claim 2, characterized in that: The switch (9) for detecting the presence or absence of a workpiece is arranged on the fixed connection plate via a switch bracket.

9. The edge skin detection mechanism according to claim 2, characterized in that: The positioning block (5) is a polyurethane block.