Lightweight photovoltaic module

By designing the frame and adjustment device of lightweight photovoltaic modules, the inconvenience of existing photovoltaic modules during roof installation is solved, flexible adjustment of the angle of photovoltaic modules is achieved, and installation efficiency is improved.

CN222966926UActive Publication Date: 2025-06-10YANGZHOU JINGHUA NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421531630.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-29
Publication Date
2025-06-10
Estimated Expiration
2034-06-29

AI Technical Summary

Technical Problem

The existing photovoltaic modules need to be supported in advance when installing the roof, which leads to inconvenience in installation, especially when the bracket needs to be adjusted, the site requirements are high and inflexible.

Method used

A lightweight photovoltaic module is designed, adopting a combined structure of frame and adjustment device. A side hinge seat and a bracket are provided at the bottom of the frame. An adjustment device is provided on the reinforcement rod, including an adjustment plate, a sliding groove, a lower hinge seat, an upper hinge seat and an adjustment rod. The angle adjustment of the photovoltaic module is achieved through the adjustment rod and a locking device.

Benefits of technology

There is no need to make a fixed bracket in advance, and the angle of the photovoltaic module can be flexibly adjusted according to the site, greatly saving time and improving work efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222966926U_ABST
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Abstract

The utility model provides a lightweight photovoltaic assembly, which comprises a frame and a photovoltaic assembly, the photovoltaic assembly is fixed inside the frame, the side edges of the bottom of the frame are respectively provided with a side hinge seat, the frame is hinged with the side hinge seats, and the bottoms of the side hinge seats are provided with supports; a reinforcing rod is arranged between the supports, an adjusting device is arranged on the reinforcing rod, and one end of the adjusting device is fixed to the middle of the reinforcing rod. By arranging the adjusting device on the back face of the photovoltaic module, when angle adjustment needs to be conducted after the photovoltaic module is installed, only a lower hinge seat needs to be moved, a sliding block at the bottom of the lower hinge seat moves in a sliding groove, and then the photovoltaic module is installed. The angle can be adjusted at will, after the angle is adjusted, only the locking nut needs to be screwed, the locking nut locks the locking block through the stud, and therefore the lower hinge seat is limited and prevented from moving in the sliding groove, a fixing support does not need to be made in advance, the angle can be flexibly adjusted according to the site, time is greatly saved, and working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaics, and in particular to a lightweight photovoltaic component. Background Art

[0002] Among all solar cells, silicon solar cells are one of the most widely commercialized solar cells. This is because silicon materials have extremely rich reserves in the earth's crust. At the same time, silicon solar cells have excellent electrical and mechanical properties compared to other types of solar cells. Photovoltaic modules can be divided into double-glass modules and single-glass modules. The two have similar structures, including the cover plate, the first packaging film, the cell layer, the second packaging film and the back plate from the front to the back. Among them, the cover plate and back plate of the double-glass module are both transparent glass; while the cover plate of the single-glass module is transparent glass, and the back plate is a flexible plate made of polymer materials.

[0003] The existing Chinese patent document CN201520029303.6 discloses a photovoltaic module frame, including: a long frame and a short frame, wherein the long frame is clamped with one end of an unframed photovoltaic module, and the short frame is clamped with the side of the unframed photovoltaic module. In addition, the utility model also discloses a photovoltaic module, including the photovoltaic module frame as described above. The photovoltaic module frame and the photovoltaic module adopt an embedded structure, and the unframed photovoltaic module is clamped with the long frame and the short frame. When framing the unframed photovoltaic module, there is no need to use frame corner code fixing and pre-riveting process, which simplifies the framing process of the unframed photovoltaic module, reduces the packaging cost of the photovoltaic module, and avoids the problems of photovoltaic module frame misalignment, drop and too large gap when the photovoltaic module is packaged.

[0004] However, the above patent has certain defects when used. Since most photovoltaic modules are installed on the roof, the brackets need to be prepared in advance. This method may have high requirements on the site and requires a large flat ground. It is extremely inconvenient when the bracket needs to be adjusted on the roof.

[0005] To this end, a lightweight photovoltaic module is proposed here to solve the above-mentioned problems. Utility Model Content

[0006] In order to overcome the deficiencies of the prior art, the utility model provides a lightweight photovoltaic component.

[0007] The utility model is implemented by the following technical solutions:

[0008] A lightweight photovoltaic assembly comprises a frame and a photovoltaic assembly, wherein the photovoltaic assembly is fixed inside the frame, the bottom sides of the frame are respectively provided with side hinge seats, the frame and the side hinge seats are hinged, and the bottom of the side hinge seats is provided with a bracket;

[0009] A reinforcing rod is arranged between the brackets, an adjusting device is arranged on the reinforcing rod, and one end of the adjusting device is fixed to the middle part of the reinforcing rod.

[0010] The adjusting device comprises an adjusting plate, a slide groove, a lower hinge seat, an upper hinge seat and an adjusting rod, wherein the upper hinge seat is fixed to the middle of the upper end of the back of the frame, the slide groove is arranged on the adjusting plate, the lower hinge seat is arranged in the slide groove and can move back and forth in the slide groove, and one end of the adjusting rod is hinged in the upper hinge seat, and the other end is hinged on the lower hinge seat;

[0011] A locking device is also provided in the slide groove.

[0012] The locking device includes a slider, a locking block, a stud and a locking nut. The slider is arranged in a slide groove, the lower hinge seat is fixed to the upper end of the slider, two locking blocks are provided, which are symmetrically fixed on both sides of the slider, the stud is fixed on the locking block, and the nut is arranged on the stud and is threadedly connected to the stud.

[0013] The photovoltaic assembly comprises a cover plate, a first packaging film, a battery cell layer, a second packaging film and a back plate, and the cover plate, the first packaging film, the battery cell layer, the second packaging film and the back plate are sequentially bonded and fixedly connected.

[0014] The cover plate and the back plate are made of high-transmittance glass.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] 1. By setting an adjustment device on the back of the photovoltaic module, when the angle needs to be adjusted after installation, you only need to move the lower hinge seat, and the slider at the bottom of the lower hinge seat moves in the slide slot, and the angle can be adjusted at will. After adjusting the angle, you only need to tighten the locking nut. The locking nut locks the locking block through the stud, thereby limiting the lower hinge seat to prevent it from moving in the slide slot. There is no need to prepare a fixed bracket in advance, and the angle can be flexibly adjusted according to the site, which greatly saves time and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0018] Figure 2 It is an exploded schematic diagram of the three-dimensional structure of the utility model;

[0019] Figure 3 It is a front structural schematic diagram of the utility model;

[0020] Figure 4 It is a schematic diagram of the structure of the utility model from top view;

[0021] Figure 5 It is a schematic diagram of the internal structure of the regulating device of the utility model;

[0022] In the figure: 1. frame; 2. photovoltaic module; 21. cover plate; 22. first packaging film; 23. battery cell layer; 24. second packaging film; 25. back plate; 3. upper hinge seat; 4. adjustment rod; 5. bracket; 6. adjustment device; 61. adjustment plate; 62. locking nut; 63. stud; 64. slide groove; 65. slider; 66. locking block; 7. reinforcement rod; 8. lower hinge seat; 9. side hinge seat. DETAILED DESCRIPTION

[0023] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0024] The utility model is further described below in conjunction with the accompanying drawings.

[0025] like Figures 1 to 5 As shown, a lightweight photovoltaic assembly 2 comprises a frame 1 and a photovoltaic assembly 2, wherein the photovoltaic assembly 2 is fixed inside the frame 1, and side hinge seats 9 are respectively provided at the bottom sides of the frame 1, wherein the frame 1 and the side hinge seats 9 are hingedly connected, and a bracket 5 is provided at the bottom of the side hinge seats 9;

[0026] A reinforcing rod 7 is provided between the brackets 5, and an adjusting device 6 is provided on the reinforcing rod 7. One end of the adjusting device 6 is fixed to the middle of the reinforcing rod 7. The reinforcing rod 7 improves the stability of the entire device and prevents the device from tipping over.

[0027] The adjusting device 6 comprises an adjusting plate 61, a slide groove 64, a lower hinge seat 8, an upper hinge seat 3 and an adjusting rod 4. The upper hinge seat 3 is fixed to the middle of the upper end of the back of the frame 1. The slide groove 64 is arranged on the adjusting plate 61. The lower hinge seat 8 is arranged in the slide groove 64 and can move back and forth in the slide groove 64. One end of the adjusting rod 4 is hinged in the upper hinge seat 3, and the other end is hinged on the lower hinge seat 8.

[0028] A locking device is also provided in the slide groove 64 .

[0029] The locking device includes a slider 65, a locking block 66, a stud 63 and a locking nut 62. The slider 65 is arranged in the slide groove 64. The lower hinge seat 8 is fixed to the upper end of the slider 65. There are two locking blocks 66, which are symmetrically fixed on both sides of the slider 65. The stud 63 is fixed on the locking block 66. The nut is arranged on the stud 63 and is threadedly connected to the stud 63.

[0030] The photovoltaic module 2 includes a cover plate 21, a first encapsulation film 22, a cell layer 23, a second encapsulation film 24 and a back plate 25, and the cover plate 21, the first encapsulation film 22, the cell layer 23, the second encapsulation film 24 and the back plate 25 are adhesively and fixedly connected in sequence.

[0031] The cover plate 21 and the back plate 25 are made of high-transparency glass. Both the cover plate 21 and the back plate 25 are made of glass, and sunlight can be projected onto the cells from both sides simultaneously, generating electricity on both sides, greatly improving the power generation efficiency and having a high energy utilization efficiency.

[0032] The working principle of the present utility model is as follows: during use, when angle adjustment is required after installation, only the hinge seat 8 needs to be moved. The slider 65 at the bottom of the hinge seat 8 moves in the chute 64, and the angle can be adjusted arbitrarily. After adjusting the angle, only the locking nut 62 needs to be tightened. The locking nut 62 locks the locking block 66 through the stud 63, thereby limiting the hinge seat 8 to prevent it from moving in the chute 64. There is no need to prepare a fixed bracket 5 in advance, and the angle can be adjusted flexibly according to the site, greatly saving time and improving work efficiency.

[0033] The above embodiments are only the preferred embodiments of the present utility model, and the scope of protection of the present utility model cannot be limited thereby. Any non-substantial changes and substitutions made by those skilled in the art based on the present utility model fall within the scope of protection required by the present utility model.

Claims

1. A lightweight photovoltaic module, comprising a frame (1) and a photovoltaic module (2), wherein the photovoltaic module (2) is fixed inside the frame (1), and is characterized in that: The side edges of the bottom of the frame (1) are respectively provided with side hinge seats (9), the frame (1) and the side hinge seats (9) are hingedly connected, and a bracket (5) is provided at the bottom of the side hinge seats (9); A reinforcing rod (7) is provided between the brackets (5), an adjusting device (6) is provided on the reinforcing rod (7), and one end of the adjusting device (6) is fixed to the middle of the reinforcing rod (7).

2. A lightweight photovoltaic module according to claim 1, characterized in that: The adjusting device (6) comprises an adjusting plate (61), a slide groove (64), a lower hinge seat (8), an upper hinge seat (3) and an adjusting rod (4); the upper hinge seat (3) is fixed to the middle of the upper end of the back side of the frame (1); the slide groove (64) is arranged on the adjusting plate (61); the lower hinge seat (8) is arranged in the slide groove (64) and can move back and forth in the slide groove (64); one end of the adjusting rod (4) is hinged in the upper hinge seat (3) and the other end is hinged on the lower hinge seat (8); A locking device is also provided in the slide groove (64).

3. A lightweight photovoltaic module according to claim 2, characterized in that: The locking device comprises a slider (65), a locking block (66), a stud (63) and a locking nut (62); the slider (65) is arranged in a slide groove (64); the lower hinge seat (8) is fixed to the upper end of the slider (65); two locking blocks (66) are provided, which are symmetrically fixed on both sides of the slider (65); the stud (63) is fixed on the locking block (66); the nut is arranged on the stud (63) and is threadedly connected to the stud (63).

4. A lightweight photovoltaic module according to claim 3, characterized in that: The photovoltaic module (2) comprises a cover plate (21), a first packaging film (22), a battery cell layer (23), a second packaging film (24) and a back plate (25); the cover plate (21), the first packaging film (22), the battery cell layer (23), the second packaging film (24) and the back plate (25) are sequentially bonded and fixedly connected.

5. A lightweight photovoltaic module according to claim 4, characterized in that: The cover plate (21) and the back plate (25) are made of high-transmittance glass.

Citation Information

Patent Citations

  • Photovoltaic module frame and photovoltaic module

    CN204517737U