Loudspeaker winding jig
By designing a winding fixture for speakers, the automatic winding of the voice coil lead and the bronz wire is achieved by using the rotating shaft and hook cable buckle, the problem of low winding efficiency and inconsistent density in the prior art is solved, and the production efficiency is improved and the operation complexity is reduced.
Patent Information
- Application Number
- CN202421730257.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-22
AI Technical Summary
The existing speaker winding process relies on manual operation, resulting in inconsistent winding density, complex operation and time-consuming, affecting production efficiency.
A speaker winding fixture is designed, including a rotating shaft, hooking wire buckle and handle. By rotating the rotating shaft, the hooking wire buckle hooks the voice coil leads to realize the automatic winding of the voice coil leads and the brocade wire.
It improves winding efficiency and tightness, reduces the skill requirements for operators, shortens the training cycle, and is suitable for front-line speaker winding assistance.
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Figure CN222967086U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of speaker manufacturing, and particularly relates to a speaker winding jig. Background Art
[0002] The moving coil speaker is a relatively common type of speaker, which mainly includes a voice coil, a paper cone, a spider, and a magnetic system. When a changing current passes through the voice coil wire on the voice coil, a changing magnetic field will be generated. This changing magnetic field interacts with the magnetic system to generate a driving force, causing the paper cone connected to the voice coil to vibrate and emit sound. Among them, the voice coil is connected to the spider, and the spider is used to ensure that the voice coil can only move in the vertical direction. Usually, the voice coil wire on the voice coil is connected to the terminal board of the speaker through a brocade silk thread, and the brocade silk thread is used as the path for transmitting the current signal.
[0003] Currently, there are usually two wiring methods (i.e., the method of connecting the brocade silk thread) for speakers in the industry.
[0004] The first one is that the voice coil comes with a brocade silk thread, and this brocade silk thread is directly welded to the terminal board. In this way: due to structural limitations, the space between the spider and the paper cone of the speaker is designed to be small. At the same time, when the distance between the voice coil wire outlet position and the terminal board is far, the travel of the brocade silk thread is long at this time. Under the high-power vibration state, it is extremely easy for the brocade silk thread to hit the paper cone or the spider, resulting in the troublesome wire hitting problem, which seriously affects the sound quality of the speaker.
[0005] The second one is the pre-welding line process. A hole is opened on the paper cone. After the voice coil wire and the brocade silk thread are welded at the position where the hole is opened on the paper cone, the brocade silk thread is then welded to the terminal board. In this way: the travel of the brocade silk thread is reduced, and the wire hitting problem is improved, but the problem of false soldering is likely to occur. In order to ensure the quality of the product, usually, a process of pre-winding the voice coil lead and the brocade silk thread is added before the front-line welding. Currently, the speaker winding process is all manual winding. The tightness of the winding and the height consistency of the winding are unstable, and the skill requirements for the operators are high, and the operation time is long, which affects the production efficiency. Summary of the Utility Model
[0006] The main technical problem to be solved by this application is to provide a speaker winding jig.
[0007] The present application provides a speaker winding jig for winding the voice coil leads of a speaker around a silk thread. The speaker winding jig includes: a rotating shaft including a lower end face and a positioning hole opened upward from the lower end face, the positioning hole being used to sleeved on the silk thread; a wire-hooking buckle disposed on the side of the lower end of the rotating shaft for hooking the voice coil leads; a handle sleeved outside the rotating shaft, the rotating shaft being able to rotate relative to the handle; when the rotating shaft rotates, the wire-hooking buckle hooks the voice coil leads to rotate with the rotating shaft, so that the voice coil leads are wound around the silk thread.
[0008] In some alternative embodiments, the wire-hooking buckle includes a first part connected to the rotating shaft and a second part extending along the circumferential direction of the rotating shaft, and a gap is formed between the second part and the side surface of the rotating shaft.
[0009] In some alternative embodiments, the width of the gap is smaller closer to the first part.
[0010] In some alternative embodiments, the thickness of the second part is larger closer to the first part.
[0011] In some alternative embodiments, the outer side surface of the second part is arc-shaped and coaxial with the rotating shaft.
[0012] In some alternative embodiments, the first part and the second part form an L shape.
[0013] In some alternative embodiments, the rotating shaft is made of plastic or metal, and the wire-hooking buckle is made of metal.
[0014] In some alternative embodiments, the speaker winding jig further includes a rotating head; the upper end of the rotating shaft exposes out of the handle and is fixedly connected to the rotating head, and the rotating head is configured to drive the rotating shaft to rotate when being forced to rotate.
[0015] In some alternative embodiments, the speaker winding jig further includes a fixing block; the fixing block is sleeved on the rotating shaft, and the handle is located between the rotating head and the fixing block.
[0016] It can be seen from the above technical solutions that the embodiments of the present application have the following advantages:
[0017] The speaker winding jig of the present application is an auxiliary jig for front-line soldering speakers. It winds the wire by rotating the jig, realizes the function of quickly winding the front-line speakers, can improve the winding efficiency, can improve the winding tightness, can realize the positioning of the length of the voice coil lead wire, and can control the exposed length of the brocade silk thread through the positioning holes, solving the risk of affecting the assembly of the dust cap due to the too-high lead head, and is applicable to the winding assistance of front-line speakers. Moreover, this jig is easy to operate, reduces the skill requirements for operators, and greatly shortens the training cycle of operators. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for the description of the embodiments and the prior art will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0019] Figure 1 It is a three-dimensional structure diagram and a partial enlarged view of a speaker winding jig according to an embodiment of the present application;
[0020] Figure 2 It is a front view structure diagram and a partial enlarged view of a speaker winding jig according to an embodiment of the present application;
[0021] Figure 3 is Figure 2 the sectional view taken along line A-A of the shown speaker winding jig;
[0022] Figure 4 It is a bottom view structure diagram of a speaker winding jig according to an embodiment of the present application. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] To enable those skilled in the art to better understand the solution of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all of them. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
[0024] In the description, claims and drawings of this application, the terms "first", "second", "third", etc. are used to distinguish different objects, rather than to describe a specific order. In addition, the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but may optionally further include steps or units not listed, or may optionally further include other steps or units inherent to these processes, methods, products or devices.
[0025] The following will be described in detail through specific embodiments.
[0026] Reference Figures 1 to 4 , an embodiment of the present application provides a speaker winding jig for winding the voice coil lead of a speaker around a silk thread. The speaker winding jig at least includes: a rotating shaft 01, a wire-hooking buckle 02, and a handle 03.
[0027] Among them, the rotating shaft 01 includes a lower end face and a positioning hole 06 opened upward from the lower end face. The positioning hole 06 is used to sleeved on the silk thread; the wire-hooking buckle 02 is arranged on the side of the lower end of the rotating shaft 01 for hooking the voice coil lead; the handle 03 is sleeved outside the rotating shaft 01 so that the rotating shaft 01 can rotate relative to the handle 03; when the rotating shaft 01 rotates, the wire-hooking buckle 02 hooks the voice coil lead and rotates with the rotating shaft 01, so that the voice coil lead is wound around the silk thread.
[0028] In some alternative embodiments, the wire-hooking buckle 02 includes a first part 021 connected to the rotating shaft 01 and a second part 022 extending along the circumference of the rotating shaft 01, and a gap 023 is formed between the second part 022 and the side surface of the rotating shaft 01.
[0029] In some alternative embodiments, the width of the gap 023 becomes smaller closer to the first part 021.
[0030] In some alternative embodiments, the thickness of the second part 022 becomes larger closer to the first part 021.
[0031] In some alternative embodiments, the outer side surface of the second part 022 is arc-shaped and coaxial with the rotating shaft 01.
[0032] In some alternative embodiments, the first part 021 and the second part 022 form an L shape.
[0033] In some alternative embodiments, the bottom end of the wire-hooking buckle 02 is flush with the lower end face of the rotating shaft 01 to ensure that the voice coil lead can be hooked.
[0034] In some alternative embodiments, the rotating shaft 01 is made of plastic or metal, and the wire-hooking buckle 02 is made of metal.
[0035] In some alternative embodiments, the speaker wire-winding jig of the present application further includes a rotating head 04; the upper end of the rotating shaft 01 protrudes from the handle 03 and is fixedly connected to the rotating head 04, and the rotating head 04 is configured to drive the rotating shaft 01 to rotate when being forced to rotate. Here, the manner of fixedly connecting the rotating head 04 and the rotating shaft 01 is not limited, including but not limited to tight-fit connection, welding, snap connection, screw connection, adhesive connection, inlay connection, etc.
[0036] In some alternative embodiments, the speaker wire-winding jig of the present application further includes a fixing block 05; the fixing block 05 is sleeved on the rotating shaft 01, and the handle 03 is located between the rotating head 04 and the fixing block 05. Here, the manner of fixedly connecting the fixing block 05 and the rotating shaft 01 is not limited, including but not limited to tight-fit connection, welding, snap connection, screw connection, adhesive connection, inlay connection, etc.
[0037] Here, the depth of the positioning hole 06 can be used to define the length of the brocade silk thread. The number of rotation turns of the rotating shaft 01 can be used to define the length of the voice coil lead wire. Exemplarily, in practical applications, the number of rotation turns can be about 2 to 3 turns, for example.
[0038] The embodiment of the present application further provides an application method of the speaker wire-winding jig as described above, including:
[0039] Step S0: Provide a voice coil, a brocade silk thread and a paper cone, and the paper cone has an opening;
[0040] Step S1: Pass the brocade silk thread through the opening of the paper cone from below, and lead out the voice coil lead wire near the brocade silk thread;
[0041] Step S2: Hold the handle of the speaker wire-winding jig by hand;
[0042] Step S3: Sleeve the positioning hole of the rotating shaft on the brocade silk thread, and insert the brocade silk thread into the positioning hole;
[0043] Step S4: Place the voice coil lead wire at the wire-hooking buckle, and make the wire-hooking buckle hook the voice coil lead wire;
[0044] Step S5: Rotate the rotating shaft with the thumb, for example, so that the voice coil lead wire hooked by the wire-hooking buckle rotates following the rotating shaft, thereby winding the voice coil lead wire around the brocade silk thread, and the number of rotation turns is, for example, 2 - 3 turns.
[0045] As above, the technical solution of the present application has been described in detail through specific embodiments. In the above embodiments, the descriptions of each embodiment have their own focuses. For the parts not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0046] It should be understood that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Those of ordinary skill in the art can modify the technical solutions recorded in the above embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and protection scope of the technical solutions of the embodiments of the present application.
Claims
1. A speaker winding jig, used to wind the voice coil lead of the speaker on a brocade wire, characterized in that: include: The rotating shaft comprises a lower end surface and a positioning hole opened upward from the lower end surface, wherein the positioning hole is used for being sleeved on the brocade wire; A wire hook buckle, arranged on the side of the lower end of the rotating shaft, for hooking the voice coil lead wire; A handle, sleeved outside the rotating shaft, wherein the rotating shaft can rotate relative to the handle; When the rotating shaft rotates, the wire hook buckle hooks the voice coil lead wire and rotates along with the rotating shaft, so that the voice coil lead wire is wound around the brocade wire.
2. The speaker winding jig according to claim 1, characterized in that: The hook-line buckle comprises a first portion connected to the rotating shaft and a second portion extending along the circumference of the rotating shaft, and a gap is formed between the second portion and the side surface of the rotating shaft.
3. The speaker winding jig according to claim 2, characterized in that: The width of the slit decreases as it approaches the first portion.
4. The speaker winding jig according to claim 2, characterized in that: The thickness of the second portion increases as it is closer to the first portion.
5. The speaker winding jig according to claim 2, characterized in that: The outer side surface of the second part is arc-shaped and coaxial with the rotation axis.
6. The speaker winding jig according to claim 2, characterized in that: The first portion and the second portion form an L-shape.
7. The speaker winding jig according to claim 1, characterized in that: The rotating shaft is made of plastic or metal, and the hook wire buckle is made of metal.
8. The speaker winding jig according to claim 1, characterized in that: It also includes turning the head; The upper end of the rotating shaft is exposed from the handle and is fixedly connected to the rotating head. The rotating head is configured to drive the rotating shaft to rotate when it is rotated by force.
9. The speaker winding jig according to claim 8, characterized in that: Also included is a fixing block; The fixed block is sleeved on the rotating shaft, and the handle is located between the rotating head and the fixed block.