Full-color micro-layer double-glass normal-temperature packaging device

Abstract

The utility model discloses a full-color micro-layer double-glass normal-temperature packaging device, which relates to the technical field of packaging devices, and comprises a rack, a conveying mechanism, a macromolecular adhesive coating mechanism, a truss manipulator, a covering mechanism and a curing mechanism, and support legs are mounted on the bottom surface of the rack; the conveying mechanism is installed on the rack and located above the supporting legs. The macromolecular adhesive coating mechanism is mounted on the rack and is positioned above the feeding end of the conveying mechanism; the truss manipulator is mounted on the rack and is positioned at the downstream of the macromolecular adhesive coating mechanism; the covering mechanism is installed on the rack and located on the downstream of the truss mechanical arm. The curing mechanism is installed on the rack and located above the discharging end of the conveying mechanism. According to the utility model, the front plate glass is packaged in a low-energy-consumption and low-temperature state by a liquid polymer adhesive material in a low-temperature curing manner, and the front plate glass is integrally rigid after being cross-linked and cured and is suitable for packaging double-glass thin film batteries which are not resistant to high temperature.

Description

Technical Field

[0001] The utility model relates to the technical field of packaging devices, in particular to a full-color micro-layer double-glass normal-temperature packaging device. Background Technique

[0002] With the increasing global demand for renewable energy, solar photovoltaic technology, as a clean and sustainable energy solution, has become one of the key technologies for the energy structure transformation in many countries and regions. In this context, the design and performance of full-color optoelectronic functional materials not only directly affect the energy conversion efficiency, but also play an important role in improving building aesthetics and urban environment. Especially for full-color optoelectronic functional materials, with their colorful and flexible design characteristics, they are increasingly favored by consumers in the fields of engineering lighting, landmark building display, etc., becoming a major highlight of modern urban architecture.

[0003] The existing packaging process technology uses high-molecular materials such as PVB and EVA for high-temperature lamination. The lamination principle is to apply a certain pressure on the outer surface of each layer of substances in the component, and tightly press these substances together under the heating state. This process usually consists of four major systems: a heating system, a vacuum system, a pneumatic system, and a control system. Specifically, the working process of the laminator is as follows: the component to be laminated enters the laminator and is heated, the EVA melts, and at the same time, the vacuum is pumped to discharge the gases volatilized from the chamber and the component, and then pressurized to crosslink and cure the PVB and EVA. This process has high energy consumption and requires a relatively high temperature, and is not suitable for double-glass thin-film solar cells that require low-temperature packaging.

[0004] Therefore, those skilled in the art provide a full-color micro-layer double-glass normal-temperature packaging device to solve the problems raised in the above background technique. Content of the Utility Model

[0005] The utility model provides a full-color micro-layer double-glass normal-temperature packaging device with low energy consumption, low temperature, and a rigid overall structure after crosslinking and curing, which is suitable for the packaging of double-glass full-color micro-layer optoelectronic functional materials and double-glass thin-film batteries that are not resistant to high temperature.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A full-color micro-layer double-glass normal-temperature packaging device of the utility model includes:

[0008] A frame, and legs are installed on the bottom surface of the frame;

[0009] A conveying mechanism, which is installed on the frame and above the legs;

[0010] Polymer adhesive coating mechanism, which is installed on the frame and above the feeding end of the conveying mechanism;

[0011] Truss manipulator, which is installed on the frame and downstream of the polymer adhesive coating mechanism;

[0012] Laminating mechanism, which is installed on the frame and downstream of the truss manipulator;

[0013] Curing mechanism, which is installed on the frame and above the discharging end of the conveying mechanism.

[0014] Furthermore, the conveying mechanism includes three sequentially connected conveyor belts. The polymer adhesive coating mechanism is arranged above the conveyor belt in the feeding direction. The curing mechanism and the laminating mechanism are arranged above the conveyor belt in the discharging direction. The truss manipulator is located above the middle conveyor belt.

[0015] Furthermore, the polymer adhesive coating mechanism is selected from a roller coater, a sprayer, an inkjet printer or a slot coater.

[0016] Furthermore, the laminating mechanism is selected as a laminating pressure roller.

[0017] Furthermore, the curing mechanism is selected as a curing lamp.

[0018] In the above technical solution, a full-color micro-layer double-glass room-temperature encapsulation device provided by the present utility model has the following beneficial effects: In this application, the liquid polymer adhesive material is used to encapsulate the front glass in a low-energy-consumption and low-temperature state through a low-temperature curing method. After crosslinking and curing, the whole becomes rigid and is suitable for encapsulating double-glass thin-film batteries that are not resistant to high temperatures. Description of the Drawings

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings.

[0020] Figure 1 It is a schematic structural diagram of a full-color micro-layer double-glass room-temperature encapsulation device provided by an embodiment of the present utility model.

[0021] Explanation of the reference numerals in the drawings:

[0022] 10. Frame; 11. Legs;

[0023] 20. Conveying mechanism; 21. Conveyor belt;

[0024] 30. Polymer adhesive coating mechanism;

[0025] 40. Truss manipulator;

[0026] 50. Laminating mechanism;

[0027] 60. Curing mechanism;

[0028] 70. Thin-film battery;

[0029] 80. Front plate glass. Detailed implementation mode

[0030] In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0031] See Figure 1 as shown in

[0032] A full-color micro-layer double-glass normal-temperature encapsulation device according to Embodiment 1 of the present invention includes:

[0033] A frame 10, and legs 11 are installed on the bottom surface of the frame 10;

[0034] A conveying mechanism 20, which is installed on the frame 10 and is located above the legs 11;

[0035] A polymer adhesive coating mechanism 30, which is installed on the frame 10 and is located above the feeding end of the conveying mechanism 20. The polymer adhesive refers to a polymer with adhesive liquid materials, including but not limited to UV glue and UV varnish;

[0036] A truss manipulator 40, which is installed on the frame 10 and is located downstream of the polymer adhesive coating mechanism 30. The truss manipulator 40 can grab the front plate glass 80 and perform laminating with the thin-film battery 70 and perform precise alignment. The thin-film battery 70 refers to a single-glass thin-film solar battery, including but not limited to thin-film batteries such as perovskite, CIGS, and cadmium telluride;

[0037] A laminating mechanism 50, which is installed on the frame 10 and is located downstream of the truss manipulator 40. The laminating mechanism 50 realizes the lamination of the front plate glass 80, the polymer adhesive, and the thin-film battery 70, so that the three materials are effectively bonded without bubbles;

[0038] A curing mechanism 60, which is installed on the frame 10 and is located above the discharging end of the conveying mechanism 20.

[0039] The conveying mechanism 20 includes three conveyor belts 21 connected in sequence. The polymer adhesive coating mechanism 30 is disposed above the conveyor belt 21 in the feeding direction. The curing mechanism 60 and the laminating mechanism 50 are disposed above the conveyor belt 21 in the discharging direction. The gantry manipulator 40 is located above the middle conveyor belt 21.

[0040] The polymer adhesive coating mechanism 30 selects a roller coater, a sprayer, an inkjet printer or a slot coater. The laminating mechanism 50 selects a laminating pressure roller. The curing mechanism 60 selects a curing lamp.

[0041] The specific working process is as follows:

[0042] 1. Adhesive coating: The liquid polymer adhesive material is uniformly coated on the thin-film battery 70 through the polymer adhesive coating mechanism 30.

[0043] 2. Laminating: The gantry manipulator 40 grabs the front plate glass 80 and aligns and laminates the front plate glass 80 with the thin-film battery 70.

[0044] 3. Laminating: The effective lamination of the front plate glass 80, the polymer adhesive and the thin-film battery 70 is achieved through the relative rotation of the laminating mechanism.

[0045] 4. Curing: The crosslinking and curing of the liquid polymer adhesive are uniformly achieved through the curing mechanism. During the curing process, the surface temperature of the material is 24-40°C.

[0046] Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A full-color micro-layer double-glass room temperature packaging device, characterized in that: include: A frame (10), wherein a bottom surface of the frame (10) is provided with legs (11); A conveying mechanism (20), wherein the conveying mechanism (20) is installed on the frame (10) and is located above the supporting legs (11); A polymer adhesive coating mechanism (30), the polymer adhesive coating mechanism (30) being mounted on the frame (10) and located above the feeding end of the conveying mechanism (20); A quilting robot (40), the quilting robot (40) being installed on the frame (10) and located downstream of the polymer adhesive coating mechanism (30); A laminating mechanism (50), the laminating mechanism (50) being mounted on the frame (10) and located downstream of the quilting robot (40); A curing mechanism (60) is installed on the frame (10) and is located above the unloading end of the conveying mechanism (20).

2. The full-color micro-layer double-glass room temperature packaging device according to claim 1, characterized in that: The conveying mechanism (20) comprises three conveyor belts (21) connected in sequence, the polymer adhesive coating mechanism (30) is arranged above the conveyor belt (21) located in the feeding direction, the curing mechanism (60) and the laminating mechanism (50) are arranged above the conveyor belt (21) located in the unloading direction, and the quilting robot (40) is located above the middle conveyor belt (21).

3. The full-color micro-layer double-glass room temperature packaging device according to claim 1, characterized in that: The polymer adhesive coating mechanism (30) is selected from a roller coater, a spray coater, an inkjet printer or a slit coater.

4. The full-color micro-layer double-glass room temperature packaging device according to claim 1, characterized in that: The laminating mechanism (50) is a laminating pressure roller.

5. The full-color micro-layer double-glass room temperature packaging device according to claim 1, characterized in that: The curing mechanism (60) is a curing lamp.

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