Penetrating type aluminum profile machining equipment
By designing through-type aluminum profile processing equipment, the through-channel between the upper and lower molds is used to solve the problem of manipulator rotational action restricting processing efficiency, and more efficient aluminum profile processing is achieved.
Patent Information
- Application Number
- CN202421460391.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-06-25
AI Technical Summary
In existing aluminum profile processing equipment, the robot performs turnover actions seriously restricts the processing efficiency of aluminum profiles.
A through-type aluminum profile processing equipment is designed, using the through-channel between the upper and lower molds to allow the aluminum profile to pass directly from the middle of the mold, eliminating additional flow links.
It effectively improves the processing efficiency of aluminum profiles, reduces paths and steps, and can process multiple aluminum profiles at the same time, further improving efficiency.
Smart Images
Figure CN222970718U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a profile processing device, and more precisely, a through-type aluminum profile processing device. Background Art
[0002] Currently, the way of punching aluminum profiles on the market is to use a manipulator to feed the materials from the outside to the mold, and then take them off the mold and send them to the next station.
[0003] Currently, there are three ways of workpiece transfer used on the market:
[0004] As Figure 23 shown, the first way is to take the materials off the mold and then transfer them to the left and right to the next processing unit. Specifically, punching and riveting units 101A are provided on both the left and right sides of the punching press unit 100A. A blanking manipulator 102A and a loading manipulator 103A are provided on the same side of the punching press unit 100A. A conveyor belt 104A is provided between the blanking manipulator 102A and the loading manipulator 103A. During operation, the loading manipulator 103A sends the aluminum profile on the conveyor belt 104A into the punching press unit 100A for processing. Then, the blanking manipulator 102A takes off the processed aluminum profile, places the aluminum profile on the conveyor belt 104A, and then sends it to the punching and riveting unit 101A on the left or right through the conveyor belt 104A for further processing.
[0005] As Figure 24 shown, the second way is to pass through from below the mold after taking it off the mold (the mold is an integral mold, and the bottom of the punching press is made into a gantry structure for the workpiece to pass through). Specifically, a loading and unloading manipulator 106A is provided on the left side of the punching press unit 100A, and a punching and riveting unit 101A is provided on the right side of the punching press unit 100A. A gantry structure 105A in the shape of a door is provided at the bottom of the punching press unit 100A, and a dedicated conveyor belt 1051A is provided inside the gantry structure 105A. During operation, the loading and unloading manipulator 106A grabs the aluminum profile from the conveyor belt and sends it into the punching press unit 100A for processing. After completion, the loading and unloading manipulator 106A takes out the aluminum profile from the punching press unit 100A again, and by means of flipping, as shown in the direction R, sends the aluminum profile onto the conveyor belt 1051A inside the gantry structure 105A and sends it to the downstream punching and riveting unit 101A along the direction F.
[0006] As Figure 25As shown in the figure, the third method adopts the way that the mold lies flat. Specifically, a left mold 1001A and a right mold 1002A are provided on the punching press unit 100A. A loading and unloading transfer manipulator 108A is provided above the punching press unit 100A, a feeding unit 107A is provided on the left side of the punching press unit 100A, and a punching and riveting unit 101A is provided on the right side of the punching press unit 100A. During operation, the loading and unloading transfer manipulator 108A picks up the material from the feeding unit 107A, and along the direction K1, places the aluminum profile between the left mold 1001A and the right mold 1002A of the punching press unit 100A. The left mold 1001A and the right mold 1002A are closed to complete the processing. Then, the loading and unloading transfer manipulator 108A starts again, takes out the aluminum profile, and along the direction K2, sends the aluminum profile to the punching and riveting unit 101A on the right side for processing.
[0007] However, no matter which method is used, the manipulator needs to perform the turnover action, which seriously restricts the processing efficiency of the aluminum profile. Utility Model Content
[0008] Based on this, it is necessary to provide a through-type aluminum profile processing equipment for the above technical problems.
[0009] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0010] A through-type aluminum profile processing equipment, characterized in that the through-type aluminum profile processing equipment comprises a punching press assembly and a feeding assembly.
[0011] The punching press assembly comprises a lower seat and an upper seat, and a slidable table that can move longitudinally is provided between the lower seat and the upper seat.
[0012] A plurality of upper molds are provided on the lower surface of the upper seat, a plurality of lower molds are provided on the upper surface of the lower seat, and the positions of the lower molds are adapted to the upper molds.
[0013] The feeding assembly is located between the lower seat and the slidable table.
[0014] Wherein, the upper mold and the lower mold are between a combined position and a separated position. When the upper mold and the lower mold are in the combined position, the upper mold and the lower mold process the aluminum profile. When the upper mold and the lower mold are in the separated position, a through channel for the aluminum profile to directly pass through is formed between the upper mold and the lower mold.
[0015] As a preferred embodiment of the utility model, the feeding assembly comprises a liftable lifting frame, and a plurality of feeders for conveying aluminum profiles are provided on the lifting frame.
[0016] As a preferred embodiment of the utility model, the feeder is a belt feeding mechanism.
[0017] As a preferred embodiment of the present utility model, the lifting frame is in a square shape with a mouth shape, and a plurality of guiding seats are provided at the bottom of the lifting frame.
[0018] As a preferred embodiment of the present utility model, the guiding seat is fixedly connected to the lower seat.
[0019] As a preferred embodiment of the present utility model, a plurality of hook plates are fixed on the sliding table, and the hook plates cooperate with the lifting frame.
[0020] As a preferred embodiment of the present utility model, a plurality of separated hook plates are provided on the outer side of the sliding table, a lifting power source is provided below the hook plates, the lifting power source directly drives the hook plates, and the hook plates cooperate with the lifting frame.
[0021] As a preferred embodiment of the present utility model, a plurality of lifting power sources are provided below the lifting frame, and the lifting power sources directly drive the lifting frame.
[0022] As a preferred embodiment of the present utility model, the feeding assembly includes a pair of lifting seats, and a fork feeding mechanism is provided on the lifting seats.
[0023] Compared with the prior art, the present utility model has the following beneficial effects:
[0024] The present utility model provides a through-type aluminum profile processing device. The through-type aluminum profile processing device utilizes the through-channel between the upper die and the lower die to allow the aluminum profile to directly pass through the middle of the die without additional transfer links. The operation is simple, the path is reduced, and many steps are omitted, enabling the aluminum profile to be transferred to the next processing station, effectively improving the processing efficiency of the aluminum profile. At the same time, by adding the upper die and the lower die, multiple aluminum profiles can be processed simultaneously, further improving the processing efficiency of the aluminum profile. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the solutions in the present utility model, the following will briefly introduce the drawings required for use in the description of the embodiments. Obviously, the following drawings are some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0026] Figure 1 It is a three-dimensional structural schematic diagram of the through-type aluminum profile processing device of the present utility model;
[0027] Figure 2 is Figure 1 a three-dimensional structural schematic diagram of the through-type aluminum profile processing device in , and at this time it is from another perspective;
[0028] Figure 3 is Figure 1 a schematic diagram of the three-dimensional structure decomposition of the through-type aluminum profile processing equipment in
[0029] Figure 4 is Figure 3 a schematic diagram of the three-dimensional structure of the punching press assembly in
[0030] Figure 5 is Figure 4 a schematic diagram of the three-dimensional structure of the hook plate in
[0031] Figure 6 is Figure 4 a schematic diagram of the cooperation between the upper die and the lower die in
[0032] Figure 7 is Figure 4 a schematic diagram of the cooperation between the upper die and the lower die in , from another perspective;
[0033] Figure 8 is Figure 2 a schematic diagram of the three-dimensional structure decomposition of the feeding assembly in
[0034] Figure 9 is Figure 1 a schematic diagram of the working state of the through-type aluminum profile processing equipment in , at this time, the aluminum profile is fed into the working station;
[0035] Figure 10 is Figure 9 a detailed enlarged schematic diagram of area A in
[0036] Figure 11 is Figure 1 a schematic diagram of the working state of the through-type aluminum profile processing equipment in , at this time, the aluminum profile is punched;
[0037] Figure 12 is Figure 11 a detailed enlarged schematic diagram of area B in
[0038] Figure 13 is Figure 1 a schematic diagram of the working state of the through-type aluminum profile processing equipment in , at this time, the aluminum profile punching is completed;
[0039] Figure 14 is Figure 13 a detailed enlarged schematic diagram of area C in
[0040] Figure 15 is Figure 1 a schematic diagram of the working state of the through-type aluminum profile processing equipment in , at this time, the sliding table moves upward, leaving a through channel;
[0041] Figure 16 isFigure 15 Schematic diagram of the enlarged details of the D area in
[0042] Figure 17 Partial structural schematic diagram of another embodiment of the through-type aluminum profile processing equipment of the present utility model;
[0043] Figure 18 Partial structural schematic diagram of yet another embodiment of the through-type aluminum profile processing equipment of the present utility model;
[0044] Figure 19 Partial structural schematic diagram of yet another embodiment of the through-type aluminum profile processing equipment of the present utility model;
[0045] Figure 20 is Figure 19 Schematic diagram of the structure of the feeding assembly of the through-type aluminum profile processing equipment in
[0046] Figure 21 is Figure 20 Schematic diagram of the structure of the feeding assembly in , from another perspective;
[0047] Figure 22 Schematic diagram of the equipment layout of the through-type aluminum profile processing equipment of the present utility model;
[0048] Figure 23 Schematic diagram of the equipment layout of the existing aluminum profile processing equipment;
[0049] Figure 24 Schematic diagram of the equipment layout of the existing aluminum profile processing equipment, in another way at this time;
[0050] Figure 25 Schematic diagram of the equipment layout of the existing aluminum profile processing equipment, in yet another way at this time;
[0051] Description of the markings in the figure is as follows: 10. Punching press assembly; 11. Lower seat; 12. Upper seat; 13. Slide table; 14. Lower die; 15. Upper die; 16. Hook plate; 20. Feeding assembly; 21. Lifting frame; 22. Guide seat; 23. Feeder; 24. Lifting power source; 25. Lifting seat; 26. Fork feeding mechanism; Q. Through channel; S. Aluminum profile. Specific embodiments
[0052] The following combines the accompanying drawings to elaborate on the preferred embodiments of the present utility model, so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, thereby making the protection scope of the present utility model more clearly defined.
[0053] As Figures 1 to 4 shown, the through-type aluminum profile processing equipment 100 includes a punching press assembly 10 and a feeding assembly 20.
[0054] The punching press assembly 10 includes a lower base 11 and an upper base 12, and a longitudinally movable slide table 13 is provided between the lower base 11 and the upper base 12.
[0055] A plurality of upper dies 15 are provided on the lower surface of the upper base 12, and a plurality of lower dies 14 are provided on the upper surface of the lower base 11. The positions of the lower dies 14 are adapted to the upper dies 15.
[0056] The feeding assembly 20 is located between the lower base 11 and the slide table 13. The feeding assembly 20 includes a liftable lifting frame 21, and a plurality of feeders 23 for conveying the aluminum profile S are provided on the lifting frame 21.
[0057] In addition, the lifting frame 21 is in a square shape with an opening, and a plurality of guide seats 22 are provided at the bottom of the lifting frame 21. The guide seats 22 are fixedly connected to the lower base 11.
[0058] It should be noted that the shape of the lifting frame 21 is not limited to a square shape with an opening, and it can also be other shapes. The guide seats 22 can also be directly fixed to the ground independently, and it is not necessary to be fixedly connected to the lower base 11. Of course, the guide seats 22 can also be replaced by other guiding mechanisms as long as the stable lifting of the lifting frame 21 can be ensured.
[0059] As Figure 5 shown, a plurality of hook plates 16 are fixed on the slide table 13. The hook plates 16 are in an "L" shape, and a hook plate bend 161 is provided at the bottom of the hook plate 16. The hook plate bend 161 cooperates with the lifting frame 21. This will be further described later.
[0060] In addition, the upper die 15 and the lower die 14 are between a combined position and a separated position. When the upper die 15 and the lower die 14 are in the combined position, the upper die 15 and the lower die 14 process the aluminum profile S. When the upper die 15 and the lower die 14 are in the separated position, a through channel Q for the direct penetration of the aluminum profile S is formed between the upper die 15 and the lower die 14. This will be further described later.
[0061] As Figure 6 and Figure 7 shown, a plurality of guide posts 151 and a plurality of punching knives 152 are provided on the lower surface of the upper die 15, and a plurality of guide round holes 142 and a plurality of punching holes 142 are provided on the upper surface of the lower die 14. When the upper die 15 and the lower die 14 are in the combined position, the guide posts 151 are inserted into the guide round holes 142, and after the punching knives 152 pierce the aluminum profile S, they extend into the punching holes 142.
[0062] As Figure 8As shown, the feeder 23 is a belt feeding mechanism. A number of mounting seats 211 are provided on the lifting frame 21 for mounting the feeder 23. A number of profile seats 231 are provided on the belt feeding mechanism for placing the aluminum profile S.
[0063] The working mode of the through-type aluminum profile processing equipment will be described below, including the steps:
[0064] Step S1: As Figure 9 and Figure 10 shown, the aluminum profile S is sent to the preset position by the feeder 23. At this time, the aluminum profile S is in close contact with the lower die 14, and the hook plate bending 161 of the hook plate 16 contacts the lower surface of the lifting frame 21.
[0065] Step S2: As Figure 11 and Figure 12 shown, the sliding table 13 descends. Then, the upper die 15 and the lower die 14 start to close. The guide post 151 is inserted into the guide round hole 142. After the punching knife 152 pierces the aluminum profile S and extends into the punching hole 142, at this time, the hook plate bending 161 of the hook plate 16 disengages from the contact with the lower surface of the lifting frame 21, and the hook plate bending 161 is at a preset distance D1 from the lower surface of the lifting frame 21.
[0066] Step S3: As Figure 13 and Figure 14 shown, the aluminum profile S is processed. The sliding table 13 ascends, the upper die 15 and the lower die 14 separate, and the hook plate 16 also ascends synchronously with the sliding table 13 until the hook plate bending 161 of the hook plate 16 contacts the lower surface of the lifting frame 21 again.
[0067] Step S4: As Figure 15 and Figure 16 shown, the sliding table 13 continues to ascend, and the hook plate 16 also continues to ascend synchronously with the sliding table 13 until there is enough through-channel Q left between the upper die 15 and the lower die 14. At this time, the feeder 23 is started again, so that the processed aluminum profile S directly passes through this through-channel Q and is fed into the downstream processing area along the direction F. At the same time, the feeder 23 feeds a new aluminum profile S into the processing position as shown in Figure 9 and Figure 10 again, and the above cycle can be repeated.
[0068] As Figure 17 shown, this is another embodiment of the through-type aluminum profile processing equipment of the present invention. Different from the first embodiment, a number of separate hook plates 16 are provided on the outside of the sliding table 13. A lifting power source 24 is provided below the hook plate 16, and the lifting power source 24 directly drives the hook plate 16, and the hook plate 16 cooperates with the lifting frame 21. In this way, the hook plate 16 can be independent of the power of the sliding table 13.
[0069] AsFigure 18 As shown, it is another embodiment of the through-type aluminum profile processing equipment of the utility model. At this time, the lifting power source 24 is arranged below the lifting frame 21 and directly drives the lifting frame 21, so that the hook plate 16 is not needed at all.
[0070] like Figures 19 to 21 FIG. 2 is another embodiment of the through-type aluminum profile processing equipment of the present invention. At this time, the feeding assembly 20 comprises a pair of lifting seats 25, and a fork feeding mechanism 26 is provided on the lifting seats 25. The working principle of the feeding assembly 20 is basically the same as the above, and will not be repeated.
[0071] It should be noted that the feeding assembly 20 is not limited to a belt feeding mechanism or a fork feeding mechanism, as long as it can realize the lifting and horizontal conveying functions.
[0072] like Figure 22 As shown, when arranging the equipment, the profile cutting unit 101 can be set on the left side of the through-type aluminum profile processing equipment 100, and the downstream processing unit 102 can be set on the right side. In this way, the profile cutting unit 101, the through-type aluminum profile processing equipment 100 and the downstream processing unit 102 are in a straight line, which greatly facilitates the equipment layout, reduces the occupied space, and improves the processing efficiency.
[0073] The through-type aluminum profile processing equipment utilizes the through channel Q between the upper mold 15 and the lower mold 14 to allow the aluminum profile S to pass directly from the middle of the mold without additional circulation links, and the operation is simple, the path is reduced, and many steps are saved, so that the aluminum profile S is transferred to the next processing station, which effectively improves the processing efficiency of the aluminum profile. At the same time, by adding the upper mold 15 and the lower mold 14, multiple aluminum profiles S can be processed at the same time, further improving the processing efficiency of the aluminum profile.
[0074] Without limitation to this, any changes or substitutions that are not conceived through creative work should be included in the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope defined in the claims.
Claims
1. A through-type aluminum profile processing equipment, characterized in that: The through-type aluminum profile processing equipment (100) comprises a punch assembly (10) and a feeding assembly (20). The punch assembly (10) comprises a lower seat (11) and an upper seat (12), and a longitudinally movable slide (13) is provided between the lower seat (11) and the upper seat (12). A plurality of upper molds (15) are provided on the lower surface of the upper seat (12), and a plurality of lower molds (14) are provided on the upper surface of the lower seat (11). The positions of the lower molds (14) are adapted to those of the upper molds (15). The feeding assembly (20) is located between the lower seat (11) and the slide (13), wherein the upper mold (15) and the lower mold (14) are between a combined position and a separated position. When the upper mold (15) and the lower mold (14) are in the combined position, the upper mold (15) and the lower mold (14) process the aluminum profile (S). When the upper mold (15) and the lower mold (14) are in the separated position, a through channel (Q) is formed between the upper mold (15) and the lower mold (14) for the aluminum profile (S) to directly pass through.
2. The through-type aluminum profile processing equipment according to claim 1 is characterized in that: The feeding assembly (20) comprises a lifting frame (21) which can be lifted and lowered, and a plurality of feeders (23) for conveying aluminum profiles (S) are arranged on the lifting frame (21).
3. The through-type aluminum profile processing equipment according to claim 2 is characterized in that: The feeder (23) is a belt feeding mechanism.
4. The through-type aluminum profile processing equipment according to claim 2, characterized in that: The lifting frame (21) is in a square shape, and a plurality of guide seats (22) are arranged at the bottom of the lifting frame (21).
5. The through-type aluminum profile processing equipment according to claim 4, characterized in that: The guide seat (22) is fixedly connected to the lower seat (11).
6. The through-type aluminum profile processing equipment according to claim 2, characterized in that: A plurality of hook plates (16) are fixed on the slide (13), and the hook plates (16) are matched with the lifting frame (21).
7. The through-type aluminum profile processing equipment according to claim 2, characterized in that: A plurality of separate hook plates (16) are arranged on the outer side of the slide (13), a lifting power source (24) is arranged below the hook plates (16), the lifting power source (24) directly drives the hook plates (16), and the hook plates (16) cooperate with the lifting frame (21).
8. The through-type aluminum profile processing equipment according to claim 2, characterized in that: A plurality of lifting power sources (24) are arranged below the lifting frame (21), and the lifting power sources (24) directly drive the lifting frame (21).
9. The through-type aluminum profile processing equipment according to claim 1, characterized in that: The feeding assembly (20) comprises a pair of lifting seats (25), and a shift fork feeding mechanism (26) is provided on the lifting seats (25).