Rolling working mechanism of multi-station stamping device
By using a combination of synchronous belt and belt tensioning wheel sets in the multi-station stamping device, the problem of loose transmission belts is solved, and the production cost of equipment is reduced, achieving a more efficient production process.
Patent Information
- Application Number
- CN202420768453.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-04-15
AI Technical Summary
During the rolling work of existing multi-station stamping devices, the transmission belt is prone to loosening, resulting in product defects, and the independent motor drive cost is high.
A roller working mechanism of a multi-station stamping device is designed, and a combination of a synchronous belt and a belt tensioning wheel set is adopted to ensure that the transmission belt is in a tight state, while reducing the number of motors and reducing the production cost of equipment.
It effectively avoids product defects caused by loose transmission belts, and reduces equipment production costs by reducing the number of motors, improving equipment utilization and production efficiency.
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Figure CN222970827U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stamping devices, and specifically relates to a rolling working mechanism of a multi-station stamping device. Background Art
[0002] When manufacturing circular cover products, in order to improve the utilization rate of stamping equipment, the prior art integrates multiple stamping stations and two groups of rolling stations on one stamping equipment for operation. The specific operation process is as follows Figure 1 , product blank 1 → product 2 after outer coiling line processing → product 3 after rib rolling line processing → product 4 after thread rolling processing → product 5 after punching and flanging processing → product 6 after inner coiling line processing. Among them, rib rolling line processing and thread rolling processing are rolling operations. In the prior art, rib rolling line processing and thread rolling processing are respectively set with independent motors for driving operations. In actual operation, the cost is relatively high, and due to the long-term operation of the rolling work, the transmission belt will become loose, which will cause defects in the rolled products. Therefore, it is urgent to develop a rolling working mechanism to ensure the tension state of the transmission belt and at the same time reduce the manufacturing cost of the equipment. Summary of the Invention
[0003] Aiming at the above problems, the utility model provides a rolling working mechanism of a multi-station stamping device, which can ensure that the transmission belt is in a tension state during the rolling work and at the same time reduce the manufacturing cost of the equipment.
[0004] A rolling working mechanism of a multi-station stamping device, characterized in that it includes:
[0005] Stamping lifting plate;
[0006] Bottom plate, on which several processing stations are arranged at equal intervals in sequence;
[0007] Rolling working installation upper plate;
[0008] Rolling drive motor;
[0009] First rolling die;
[0010] And second rolling die;
[0011] An avoidance notch is provided at the position of the stamping lifting plate corresponding to the position of the upper plate for roll pressing work installation. A partial area of the upper plate for roll pressing work installation is arranged within the avoidance notch. A side convex auxiliary support plate is provided on one side of the bottom plate. The upper plate for roll pressing work installation is supported on the upper surface of the side convex auxiliary support plate through a vertical frame. The roll pressing drive motor is fixedly arranged on the side convex auxiliary support plate. The upper output shaft of the roll pressing drive motor penetrates through the upper plate for roll pressing work installation and then protrudes upward, and is fixedly sleeved with a first synchronous pulley. The first roll pressing die and the second roll pressing die are arranged at intervals in sequence along the corresponding station positions on the lower surface of the upper plate for roll pressing work installation. The upper output shafts of the first roll pressing die and the second roll pressing die respectively protrude upward and are sleeved with corresponding second synchronous pulleys. The synchronous belt is enclosed and sleeved on the first synchronous pulley and two groups of second synchronous pulleys;
[0012] Two groups of belt tensioning pulley sets are respectively arranged in the corresponding outer regions of the enclosed synchronous belt. The pressing rollers of each group of belt tensioning pulley sets are arranged closely against the outer surface of the synchronous belt at the corresponding positions.
[0013] Its further features are as follows:
[0014] The belt tensioning pulley set includes a mounting seat, a linear spring, a pressing roller, and a mounting shaft. A positioning hole is provided at one end of the mounting seat in the length direction. A bolt is fixedly installed at the corresponding mounting position on the upper plate for roll pressing work installation through the positioning hole. The pressing roller is arranged on the upper surface of the mounting seat facing the synchronous belt. The pressing roller is sleeved on the upper end of the mounting shaft through a bearing. A long slot hole is provided at the position of the mounting seat corresponding to the mounting shaft. The linear spring is arranged in the long slot hole. The lower part of the mounting shaft is inserted into the long slot hole. The linear spring is arranged horizontally, and the movable end abuts against a partial area of the lower part of the mounting shaft, so that the pressing roller presses the synchronous belt;
[0015] A spring installation cavity is further provided in the inner cavity of the mounting seat. The spring installation cavity communicates with the long slot hole. The linear spring is plugged into the spring installation cavity and the exposed opening of the spring installation cavity is sealed by a locking screw. The movable end of the linear spring is located in the long slot hole;
[0016] The end face of the mounting shaft facing the linear spring is a vertical plane, which ensures that the elastic force of the linear spring acts on the mounting shaft reliably and stably;
[0017] A guide block is fixedly sleeved at the bottom of the mounting shaft. A concave long guide groove is provided at the position of the bottom of the mounting seat corresponding to the guide block. The long guide groove ensures the reliable and stable movement of the mounting shaft and prevents rotation, thereby ensuring the reliable application of force of the linear spring.
[0018] After adopting the above technical solution, a rolling drive motor drives the first rolling die and the second rolling die to perform synchronous rolling operations, which saves the cost of one motor. Moreover, since the two groups of belt tension pulley sets are respectively arranged in the corresponding outer regions of the closed synchronous belt, and the pressing rollers of each group of belt tension pulley sets are arranged closely against the outer surface of the synchronous belt at the corresponding positions, it can ensure that the transmission belt is in a tensioned state during the rolling operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic diagram of the processing flow of an existing circular cover;
[0020] Figure 2 is a three-dimensional Figure 1 structural schematic diagram of the present utility model;
[0021] Figure 3 is a three-dimensional Figure 2 structural schematic diagram of the present utility model;
[0022] Figure 4 is a three-dimensional view of the belt tension pulley set of the present utility model;
[0023] Figure 5 is a sectional view of the belt tension pulley set of the present utility model;
[0024] Figure 6 is Figure 5 bottom view of;
[0025] Figure 7 is a top view of the mounting seat of the belt tension pulley set of the present utility model;
[0026] The names corresponding to the serial numbers in the figure are as follows:
[0027] Stamping lifting plate 10, avoidance notch 11, bottom plate 20, side convex auxiliary support plate 21, outer coiling processing station 201, rolling rib line processing station 202, rolling thread processing station 203, punching and flanging processing station 204, inner coiling processing station 205, rolling work installation upper plate 30, rolling drive motor 40, first rolling die 50, second rolling die 60, lifting mechanism 70, vertical frame 80, upper plate 81, side vertical plate 82, first synchronous pulley 90, second synchronous pulley 100, synchronous belt 110, belt tension pulley set 120, pressing roller 121, mounting seat 122, long guide groove 1221, linear spring 123, mounting shaft 124, vertical plane 1241, positioning hole 125, bearing 126, long slot hole 127, spring installation cavity 128, guide block 129, bolt 130, locking screw 140. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0028] A rolling working mechanism of a multi-station stamping device, see Figures 2 - 7, which includes a stamping lifting plate 10, a bottom plate 20, a roll pressing working upper plate 30, a roll pressing drive motor 40, a first roll pressing die 50, and a second roll pressing die 60.
[0029] The stamping lifting plate 10 is connected to the upper punch. A number of processing stations with equal intervals are sequentially arranged on the bottom plate 20, specifically an outer coil line processing station 201, a bead rolling line processing station 202, a thread rolling processing station 203, a punching and flanging processing station 204, and an inner coil line processing station 205. Among them, a lifting mechanism 70 is arranged at the bottom of the bead rolling line processing station 202 and the thread rolling processing station 203. The lifting mechanism 70 is used to lift the cover body during roll pressing.
[0030] The first roll pressing die 50 corresponds to a bead rolling roll pressing die; the second roll pressing die 60 corresponds to a thread rolling roll pressing die.
[0031] An avoidance notch 11 is arranged at the position of the stamping lifting plate 10 corresponding to the roll pressing working upper plate. A part of the roll pressing working upper plate 30 is arranged in the avoidance notch 11. A side convex auxiliary support plate 21 is arranged on one side of the bottom plate 20.
[0032] The roll pressing working upper plate 30 is supported on the upper surface of the side convex auxiliary support plate 21 through a vertical frame 80. The bottom of the roll pressing drive motor 40 is fixedly arranged on the side convex auxiliary support plate 21. The upper output shaft of the roll pressing drive motor 40 penetrates through the roll pressing working upper plate 30 and then protrudes upward, and a first synchronous pulley 90 is fixedly sleeved. The first roll pressing die 50 and the second roll pressing die 60 are sequentially arranged at intervals along the corresponding station positions on the lower surface of the roll pressing working upper plate 30. The upper output shafts of the first roll pressing die 50 and the second roll pressing die 60 respectively protrude upward and are sleeved with corresponding second synchronous pulleys 100. The synchronous belt 110 is enclosed and sleeved on the first synchronous pulley 90 and two groups of second synchronous pulleys 100.
[0033] Two groups of belt tensioning wheels 120 are respectively arranged in the corresponding outer regions of the enclosed synchronous belt 110, and the pressing rollers 121 of each group of belt tensioning wheel groups 120 are arranged closely against the outer surface of the synchronous belt 110 at the corresponding positions.
[0034] During specific implementation, the vertical frame 80 includes an upper plate 81 and two side vertical plates 82. The upper plate 81 is used to support the roll pressing working upper plate 30. The two side vertical plates 82 are respectively supported on the upper surface of the side convex auxiliary support plate 21. The side convex auxiliary support plate 21 and the bottom plate 20 are of an integral structure.
[0035] During specific implementation, the belt tensioning wheel set 120 includes a mounting base 122, a linear spring 123, a pressing roller 121, and a mounting shaft 124. A positioning hole 125 is provided at one end of the mounting base 122 in the length direction. The bolt 130 is fixedly installed at the corresponding mounting position on the upper plate 30 of the roller pressing work through the positioning hole 125. The pressing roller 121 is arranged on the upper surface of the mounting base 122 facing the synchronous belt. The pressing roller 121 is sleeved on the upper end of the mounting shaft 124 through a bearing 126. A long slot hole 127 is provided at the position of the mounting base 122 corresponding to the mounting shaft 124. The linear spring 123 is arranged in the long slot hole 127. The lower part of the mounting shaft 124 is inserted into the long slot hole 127. The linear spring 123 is horizontally arranged, and the movable end abuts against a partial area of the lower part of the mounting shaft 124, which enables the pressing roller 121 to press the synchronous belt 110 tightly.
[0036] A spring installation cavity 128 is further provided in the inner cavity of the mounting base 122. The spring installation cavity 128 communicates with the long slot hole 127. The linear spring 123 is plugged into the spring installation cavity 128, and the exposed opening of the spring installation cavity 128 is sealed by a locking screw 140. The movable end of the linear spring 123 is located in the long slot hole 127.
[0037] The end face of the mounting shaft 124 facing the linear spring 123 is a vertical plane 1241, which ensures that the elastic force of the linear spring 123 acts on the mounting shaft 124 reliably and stably.
[0038] A guiding block 129 is fixedly sleeved at the bottom of the mounting shaft 124. A concave long guiding groove 1221 is provided at the position of the bottom of the mounting base 122 corresponding to the guiding block 129. The long guiding groove 1221 ensures the reliable and stable movement of the mounting shaft and prevents it from rotating, thereby ensuring the reliable application of force by the linear spring.
[0039] During specific implementation, the positioning hole 125 is specifically an oval hole, which enables the position of the belt tensioning wheel set 120 to be adjusted slightly as needed.
[0040] The working principle is as follows. A roller pressing drive motor drives the first roller pressing die and the second roller pressing die to perform synchronous roller pressing operations, which saves the cost of one motor. And since the two groups of belt tensioning wheel sets are respectively arranged in the corresponding outer regions of the closed synchronous belt, the pressing rollers of each group of belt tensioning wheel sets are arranged closely against the outer surface of the synchronous belt at the corresponding positions, which can ensure that the transmission belt is in a tensioned state during the roller pressing work.
[0041] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-mentioned exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.
[0042] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A rolling working mechanism of a multi-station punching device, characterized in that: It includes: Stamping lifting plate; A bottom plate, on which a number of processing stations arranged at equal intervals are arranged in sequence; Roller press work installation upper plate; Roller drive motor; First roller die; and a second roller die; The stamping lifting plate is provided with an avoidance gap at a position corresponding to the roller working installation upper plate, a partial area of the roller working installation upper plate is arranged in the avoidance gap, a side convex auxiliary support plate is provided on one side of the bottom plate, the roller working installation upper plate is supported on the upper surface of the side convex auxiliary support plate through a vertical frame, the roller driving motor is fixedly arranged on the side convex auxiliary support plate, the upper output shaft of the roller driving motor passes through the roller working installation upper plate and convexly upwards, and is fixedly sleeved with a first synchronous pulley, the first roller pressing die and the second roller pressing die are sequentially arranged at intervals along the corresponding station positions of the lower surface of the roller working installation upper plate, the upper output shafts of the first roller pressing die and the second roller pressing die are respectively convexly upwards, and are sleeved with corresponding second synchronous pulleys, and the synchronous belt is closed and sleeved with the first synchronous pulley and two sets of second synchronous pulleys; The two belt tensioning wheel groups are respectively arranged at corresponding outer areas of the closed synchronous belt, and the pressing roller of each belt tensioning wheel group is arranged close to the outer surface of the synchronous belt at the corresponding position.
2. The rolling working mechanism of the multi-station punching device according to claim 1 is characterized in that: The belt tensioning wheel assembly includes a mounting seat, a linear spring, a pressure roller, and a mounting shaft. A positioning hole is opened at one end of the mounting seat in the length direction, and a bolt is fixed to the corresponding mounting position of the roller pressing working mounting upper plate through the positioning hole. The pressure roller is arranged on the upper surface of the mounting seat facing the synchronous belt, and the pressure roller is arranged on the upper end of the mounting shaft through a bearing sleeve. The mounting seat is provided with a long slot hole corresponding to the position of the mounting shaft, and a linear spring is arranged in the long slot hole. The lower part of the mounting shaft is inserted in the long slot hole, and the linear spring is arranged horizontally, and the movable end presses against a partial area of the lower part of the mounting shaft.
3. The rolling working mechanism of the multi-station punching device according to claim 2 is characterized in that: The inner cavity of the mounting seat is also provided with a spring mounting cavity, the spring mounting cavity is connected to the long slot hole, the linear spring plug is installed in the spring mounting cavity, and the exposed opening of the spring mounting cavity is sealed by a locking screw, and the movable end of the linear spring is located in the long slot hole.
4. The rolling working mechanism of the multi-station punching device according to claim 3 is characterized in that: The end surface of the installation shaft facing the linear spring is a vertical plane.
5. The rolling working mechanism of the multi-station punching device according to claim 2 is characterized in that: A guide block is fixedly sleeved on the bottom of the installation shaft, and a long concave guide groove is arranged at the bottom of the installation seat corresponding to the position of the guide block.