Rapid machining and forming equipment for iron box

By designing automated iron box rapid processing and forming equipment, using technical means such as ply plates, forming mechanisms and pulling mechanisms, the safety hazards and inefficiency of manually moving and positioning iron sheet raw materials in the existing technology are solved, and efficient and automated iron box processing and forming is achieved.

CN222970828UActive Publication Date: 2025-06-13ANHUI AITIE BOX PACKAGING TECH CO LTD
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Patent Information

Application Number
CN202422151279.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-06-13
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

The existing iron box processing and forming equipment requires manual movement and positioning of iron sheet raw materials during assembly line operations, which poses safety risks and is low in efficiency.

Method used

A rapid processing and forming equipment for iron boxes is designed to clamp one end of the iron sheet material through a clamp, and the forming and moving of the iron box is automatically completed by using a forming mechanism and pulling mechanism, and automated operation is achieved using a detection rod and an elastic rod.

Benefits of technology

It improves the processing efficiency of iron boxes, reduces manual operations, reduces safety hazards, and realizes automated production.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222970828U_ABST
    Figure CN222970828U_ABST
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Abstract

The utility model discloses rapid iron box processing and forming equipment which comprises a rack, the top end of the rack is provided with a forming mechanism and iron sheet raw materials, the top end of the rack is further provided with a pulling mechanism, the pulling mechanism comprises a sliding groove formed in the top end of the rack, a motor is installed in the sliding groove, and a speed reducer is installed on one side of the motor. A connecting rotating shaft is mounted on one side of the speed reducer; a threaded rod is fixedly mounted at one end of the connecting rotating shaft; one end of an iron sheet raw material is clamped through a clamping plate, then iron box forming operation is conducted on the iron sheet raw material through a forming mechanism, after one iron box is formed, the iron sheet raw material is pulled to move through a pulling mechanism, and when an elastic rod touches a closest detection rod, it is indicated that the next group of iron boxes on the iron sheet raw material are moved to the forming mechanism; and the pulling mechanism stops running, iron box forming operation is conducted again through the forming mechanism, then the steps are repeated, and forming operation is conducted on the remaining iron boxes.
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Description

Technical Field

[0001] The utility model belongs to the technical field of iron box processing, and specifically relates to a rapid processing and forming device for iron boxes. Background Technique

[0002] An iron box is a packaging box made of tinplate through processes such as welding, stamping, and locking. When processing an iron box, a molding press is required for processing.

[0003] In the prior art, the iron box processing and forming equipment includes a workbench, a cutting device, a mold device, etc. The iron sheet is cut by the provided cutting device, and then the iron sheet is forged into a corresponding shape by the mold device, so as to realize the forming of the iron box, and the iron box processing and forming all adopt assembly line operation.

[0004] In the above related technology, during the process of the iron box processing and forming assembly line operation, some equipment requires manual movement of the iron box raw material (iron sheet), and at the same time, it is also necessary to manually take out the formed iron box. Since the hand is relatively close to the cutting device (mold) when manually moving and positioning the iron sheet, there are great safety hazards, and the efficiency of manually positioning the iron sheet is slow, affecting the processing efficiency.

[0005] Aiming at the problems in the related technology, no effective solution has been proposed yet.

[0006] Therefore, in order to solve the above problems, the utility model provides a rapid processing and forming device for iron boxes. Utility Model Content

[0007] In order to overcome the above technical problems, the purpose of the utility model is to provide a rapid processing and forming device for iron boxes. One end of the iron sheet raw material is clamped by a clamping plate, and then the iron box forming operation is carried out on the iron sheet raw material by a forming mechanism. After an iron box is formed, the iron sheet raw material is pulled by a pulling mechanism. When the elastic rod touches the closest detection rod, it means that the next group of iron boxes on the iron sheet raw material has moved onto the forming mechanism, and the pulling mechanism stops running. Then, the iron box forming operation is carried out again by the forming mechanism, and then the above steps are repeated to carry out the forming operation on the remaining iron boxes.

[0008] The purpose of the utility model can be realized by the following technical solutions:

[0009] A rapid processing and forming device for iron boxes, including a frame. At the top of the frame, there is a forming mechanism and an iron sheet raw material. At the top of the frame, there is also a pulling mechanism. The pulling mechanism includes a chute opened at the top of the frame. Inside the chute, there is a motor installed. On one side of the motor, there is a speed reducer installed. On one side of the speed reducer, there is a connecting rotating shaft installed. At one end of the connecting rotating shaft, there is a threaded rod fixedly installed. A slider is threadedly connected to the threaded rod. On one side of the top of the slider, there is a vertical plate fixedly installed. On one side of the vertical plate, there is a clamping plate connected. On the other side of the vertical plate, there is a side rod fixedly installed. At one end of the side rod, there is an elastic rod fixedly installed. At the top of the frame, there is also a limiting component used to limit the iron sheet raw material. At the top of the frame, there are also multiple detection rods fixedly installed. At the top of the frame, there is a controller fixedly installed. The iron sheet raw material is clamped at one end by the clamping plate, and then the iron sheet raw material is subjected to iron box forming operation by the forming mechanism. After one iron box is formed, the iron sheet raw material is pulled by the pulling mechanism. When the elastic rod touches the closest detection rod, it means that the next group of iron boxes on the iron sheet raw material has moved to the forming mechanism, and the pulling mechanism stops running. Then, the iron box forming operation is carried out again by the forming mechanism, and then the above steps are repeated to carry out the forming operation on the remaining iron boxes.

[0010] Furthermore, the forming mechanism includes an equipment frame fixedly installed at the top of the frame. On the equipment frame, there is a hydraulic rod installed. At the output end of the hydraulic rod, there is an upper mold installed.

[0011] Furthermore, the forming mechanism also includes a forming groove opened on the frame. Inside the forming groove, there is a telescopic support pillar installed. A spring is sleeved on the telescopic support pillar. At the top of the telescopic support pillar, there is a lower mold installed.

[0012] Furthermore, the forming mechanism also includes an electric push rod fixedly installed on one side of the equipment frame. At the output end of the electric push rod, there is a push plate installed.

[0013] Furthermore, at one end inside the chute, there is a first fixed seat fixedly installed. On one side of the first fixed seat, there is a motor fixedly installed. The output end of the inner rotating shaft of the speed reducer is connected to one end of the connecting rotating shaft through a coupling.

[0014] Furthermore, the slider is slidably connected inside the chute. At the top of one side of the vertical plate, there is a fixed plate fixedly installed. A rotating rod is threadedly connected to the fixed plate. At the bottom end of the rotating rod, there is the clamping plate connected. The clamping plate is slidably connected to one side of the vertical plate. At the other end inside the chute, there is a second fixed seat fixedly installed. One end of the threaded rod is rotatably connected to the second fixed seat.

[0015] Furthermore, the limiting component includes limiting plates arranged on both sides of the sliding groove. Notches are formed on both groups of limiting plates, and the size of the notch matches the size of the iron box.

[0016] Furthermore, touch sensors are installed on one side of the detection rods. The touch sensors are electrically connected to the controller, and the controller is electrically connected to the hydraulic rod, the electric push rod, and the motor.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] In the utility model, one end of the iron sheet raw material is placed between the slider and the clamping plate, and then the rotating rod is rotated to drive the clamping plate to descend, so as to clamp one end of the iron sheet raw material through the clamping plate. The two groups of limiting plates can facilitate the placement and positioning of the iron sheet raw material, and can also ensure that the iron sheet raw material will not shift during the movement. Then, the hydraulic rod is started, and the hydraulic rod drives the upper die to descend. The upper die cuts the iron box on the iron sheet raw material, and cooperates with the lower die to form the iron box. After the iron box is formed, with the rising of the upper die and the elastic force of the spring, the lower die rises, and then the formed iron box is ejected from the forming groove. Then, the electric push rod acts on the push plate, so that the push plate can push away the formed iron box. Then, the motor is started, the motor drives the reducer to rotate, the reducer drives the connecting rotating shaft to rotate, the connecting rotating shaft drives the threaded rod to rotate, the rotation of the threaded rod drives the slider to move, and the movement of the slider drives the iron sheet raw material to move. When the elastic rod touches the touch sensor, it means that the next iron box on the iron sheet raw material has moved to the forming mechanism. At this time, the touch sensor transmits a signal to the controller, and the controller immediately shuts down the motor, and then starts the forming mechanism again to perform the iron box forming operation, and then repeats the above steps to perform the forming operation on the remaining iron boxes. Since the elastic rod will deform when it touches the detection rod, when the motor works again, the elastic rod can slide across the detection rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the following described drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0020] Figure 1 It is one of the three-dimensional structure schematic diagrams of the present utility model;

[0021] Figure 2 It is the second three-dimensional structure schematic diagram of the present utility model;

[0022] Figure 3This is a schematic plan view of the utility model.

[0023] Reference numerals:

[0024] 1, frame; 2, forming mechanism; 201, equipment rack; 202, hydraulic rod; 203, upper die; 204, forming groove; 205, telescopic support; 206, spring; 207, lower die; 208, electric push rod; 209, push plate; 3, pulling mechanism; 301, chute; 302, first fixed seat; 303, motor; 304, reducer; 305, connecting rotating shaft; 306, threaded rod; 307, slider; 308, vertical plate; 309, fixed plate; 310, rotating rod; 311, clamping plate; 312, side rod; 313, elastic rod; 314, second fixed seat; 4, limiting component; 401, limiting plate; 5, detection rod; 501, touch sensor; 6, controller; 7, iron sheet raw material. Specific embodiments

[0025] Next, with reference to the drawings and specific embodiments, a further description of the utility model is made:

[0026] Please refer to Figures 1-3 , A fast processing and forming device for iron boxes according to an embodiment of the present utility model includes a frame 1. A forming mechanism 2 and an iron sheet raw material 7 are arranged at the top of the frame 1. A pulling mechanism 3 is also arranged at the top of the frame 1. The pulling mechanism 3 includes a chute 301 opened at the top of the frame 1. A motor 303 is installed inside the chute 301. A reducer 304 is installed on one side of the motor 303. A connecting rotating shaft 305 is installed on one side of the reducer 304. One end of the connecting rotating shaft 305 is fixedly installed with a threaded rod 306. A slider 307 is threadedly connected to the threaded rod 306. One side of the top of the slider 307 is fixedly installed with a vertical plate 308. One side of the vertical plate 308 is connected with a clamping plate 311. The other side of the vertical plate 308 is fixedly installed with a side rod 312. One end of the side rod 312 is fixedly installed with an elastic rod 313. A limiting component 4 for limiting the iron sheet raw material 7 is also arranged at the top of the frame 1. A plurality of groups of detection rods 5 are fixedly installed at the top of the frame 1. A controller 6 is fixedly installed at the top of the frame 1. One end of the iron sheet raw material 7 is clamped by the clamping plate 311, and then the iron sheet raw material 7 is subjected to iron box forming operation by the forming mechanism 2. When an iron box is formed, the iron sheet raw material 7 is pulled by the pulling mechanism 3. When the elastic rod 313 touches the closest detection rod 5, it means that the next group of iron boxes on the iron sheet raw material 7 has moved to the forming mechanism 2, and the pulling mechanism 3 stops operating. The iron box forming operation is carried out again by the forming mechanism 2, and then the above steps are repeated to carry out the forming operation on the remaining iron boxes.

[0027] The forming mechanism 2 includes an equipment rack 201 fixedly installed at the top of the frame 1. A hydraulic rod 202 is installed on the equipment rack 201, and an upper mold 203 is installed at the output end of the hydraulic rod 202.

[0028] The forming mechanism 2 further includes a forming groove 204 opened on the frame 1. A telescopic support column 205 is installed inside the forming groove 204. A spring 206 is sleeved on the telescopic support column 205, and a lower mold 207 is installed at the top end of the telescopic support column 205.

[0029] The forming mechanism 2 further includes an electric push rod 208 fixedly installed on one side of the equipment rack 201. A push plate 209 is installed at the output end of the electric push rod 208.

[0030] A first fixed seat 302 is fixedly installed at one end inside the chute 301. A motor 303 is fixedly installed on one side of the first fixed seat 302. The output end of the inner rotating shaft of the speed reducer 304 is connected to one end of the connecting rotating shaft 305 through a coupling.

[0031] The slider 307 is slidably connected inside the chute 301. A fixed plate 309 is fixedly installed at the top end on one side of the vertical plate 308. A rotating rod 310 is threadedly connected to the fixed plate 309. The bottom end of the rotating rod 310 is connected to a clamping plate 311. The clamping plate 311 is slidably connected to one side of the vertical plate 308. A second fixed seat 314 is fixedly installed at the other end inside the chute 301. One end of the threaded rod 306 is rotatably connected to the second fixed seat 314.

[0032] The limiting component 4 includes limiting plates 401 arranged on both sides of the chute 301. Notches are opened on both groups of limiting plates 401, and the size of the notch matches the size of the iron box.

[0033] Touch sensors 501 are installed on one side of the detection rod 5. The touch sensors 501 are electrically connected to the controller 6, and the controller 6 is electrically connected to the hydraulic rod 202, the electric push rod 208, and the motor 303.

[0034] The working principle of a rapid processing and forming device for an iron box in this utility model patent is as follows: One end of the iron sheet raw material 7 is placed between the slider 307 and the clamping plate 311, and then the rotating rod 310 is rotated to drive the clamping plate 311 to descend, so as to clamp one end of the iron sheet raw material 7 through the clamping plate 311. The two groups of limiting plates 401 can facilitate the placement and positioning of the iron sheet raw material 7, and can also ensure that the iron sheet raw material 7 will not deviate during the movement. Then, the hydraulic rod 202 is started, and the hydraulic rod 202 drives the upper die 203 to descend. The upper die 203 cuts the iron box on the iron sheet raw material 7, and cooperates with the lower die 207 to form the iron box. After the iron box is formed, with the rise of the upper die 203 and the elastic force of the spring 206, the lower die 207 rises, and then the formed iron box is ejected from the forming groove 204. Then, the electric push rod 208 acts on the push plate 209, so that the push plate 209 can push away the formed iron box. Then, the motor 303 is started, the motor 303 drives the speed reducer 304 to rotate, the speed reducer 304 drives the connecting rotating shaft 305 to rotate, the connecting rotating shaft 305 drives the threaded rod 306 to rotate, the rotation of the threaded rod 306 drives the slider 307 to move, and the movement of the slider 307 drives the iron sheet raw material 7 to move. When the elastic rod 313 touches the touch sensor 501, it means that the next group of iron boxes on the iron sheet raw material 7 has moved to the forming mechanism 2. At this time, the touch sensor 501 transmits a signal to the controller 6, and the controller 6 immediately shuts down the motor 303, and then starts the forming mechanism 2 again to perform the iron box forming operation. Then, the above steps are repeated to perform the forming operation on the remaining iron boxes. Since the elastic rod 313 will deform when it touches the detection rod 5, when the motor 303 works again, the elastic rod 313 can slide across the detection rod 5.

[0035] It should be noted that the hydraulic rod 202, the electric push rod 208, the motor 303, the touch sensor 501 and the controller 6 are devices or equipment existing in the prior art, or devices or equipment that can be realized by the prior art. Their power supply, specific composition and principle are clear to those skilled in the art, so they will not be described in detail here.

[0036] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. An iron box rapid processing and forming device, comprising a frame (1), a forming mechanism (2) and an iron sheet material (7) are arranged on the top of the frame (1), characterized in that: The top of the frame (1) is also provided with a pulling mechanism (3), the pulling mechanism (3) comprising a slide groove (301) provided at the top of the frame (1), a motor (303) being installed inside the slide groove (301), a reducer (304) being installed on one side of the motor (303), a connecting shaft (305) being installed on one side of the reducer (304), a threaded rod (306) being fixedly installed at one end of the connecting shaft (305), a slider (307) being threadedly connected to the threaded rod (306), and the slider (307) being threadedly connected to the threaded rod (306). A vertical plate (308) is fixedly mounted on one side of the top of the block (307); a clamping plate (311) is connected to one side of the vertical plate (308); a side rod (312) is fixedly mounted on the other side of the vertical plate (308); an elastic rod (313) is fixedly mounted on one end of the side rod (312); a limit assembly (4) for limiting the position of the iron sheet material (7) is also arranged on the top of the frame (1); a plurality of detection rods (5) are fixedly mounted on the top of the frame (1); and a controller (6) is fixedly mounted on the top of the frame (1).

2. The iron box rapid processing and forming equipment according to claim 1 is characterized in that: The forming mechanism (2) comprises an equipment frame (201) fixedly mounted on the top of the frame (1), a hydraulic rod (202) being mounted on the equipment frame (201), and an upper mold (203) being mounted on the output end of the hydraulic rod (202).

3. The iron box rapid processing and forming equipment according to claim 2 is characterized in that: The forming mechanism (2) further comprises a forming groove (204) provided on the frame (1), a telescopic support (205) being installed inside the forming groove (204), a spring (206) being sleeved and connected to the telescopic support (205), and a lower mold (207) being installed at the top end of the telescopic support (205).

4. The iron box rapid processing and forming equipment according to claim 3 is characterized in that: The forming mechanism (2) further comprises an electric push rod (208) fixedly mounted on one side of the equipment frame (201), and a push plate (209) is mounted on the output end of the electric push rod (208).

5. The iron box rapid processing and forming equipment according to claim 1 is characterized in that: A first fixing seat (302) is fixedly mounted on one end of the inner portion of the slide groove (301), a motor (303) is fixedly mounted on one side of the first fixing seat (302), and an output end of the rotating shaft in the reducer (304) is connected to one end of the connecting rotating shaft (305) via a coupling.

6. The iron box rapid processing and forming equipment according to claim 1 is characterized in that: The slider (307) is slidably connected to the inside of the slide groove (301); a fixing plate (309) is fixedly installed on the top of one side of the vertical plate (308); a rotating rod (310) is threadedly connected to the fixing plate (309); the bottom end of the rotating rod (310) is connected to the clamping plate (311); the clamping plate (311) is slidably connected to one side of the vertical plate (308); a second fixing seat (314) is fixedly installed on the other end of the inside of the slide groove (301); and one end of the threaded rod (306) is rotatably connected to the second fixing seat (314).

7. The iron box rapid processing and forming equipment according to claim 1 is characterized in that: The limiting assembly (4) comprises limiting plates (401) arranged on both sides of the slide groove (301), and two sets of limiting plates (401) are provided with notches, the size of which matches the size of the iron box.

8. The iron box rapid processing and forming equipment according to claim 4 is characterized in that: A touch sensor (501) is installed on one side of the detection rod (5); the touch sensor (501) is electrically connected to the controller (6); and the controller (6) is electrically connected to the hydraulic rod (202), the electric push rod (208), and the motor (303).