Battery insulating film blanching device

By setting up a separate hot blanching mechanism in the battery insulating film blanching device for preheating, and bending the insulating film in combination with the edge folding mechanism, and finally blanching and pressing, the problem of wear and long time of heating lines in the prior art is solved, the production efficiency and product quality are improved, and the maintenance cost is reduced.

CN222972766UActive Publication Date: 2025-06-13REPT BATTERO ENERGY CO LTD
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Patent Information

Application Number
CN202422200720.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-06-13
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

The existing battery insulating film hot-skinned devices work frequently due to the rubber wrapping of the edge-folding mechanism, which leads to wear of the heating line, high maintenance costs, and long time to blanch and low production efficiency.

Method used

A battery insulating film blanching device is designed, including a separate blanching mechanism to preheat the top of the battery, and bending the insulating film with a first folding mechanism and a second folding mechanism, and finally blanching and pressing with a blanching mechanism.

Benefits of technology

It effectively avoids the problems of inadequate folding or insufficient pressing force, improves the blanching effect and product quality, and reduces the cost of use and maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of battery production, and particularly relates to a battery insulating film blanching device which comprises a base, the movable support is movably arranged on the base in the first direction; the first driving mechanism is mounted on the base and is used for driving the movable bracket to move; the blanching mechanism is movably arranged on the base in the first direction and is used for blanching the top of the battery; the second driving mechanism is mounted on the base and used for driving the blanching mechanism to move; the two first edge folding mechanisms are mounted on the movable bracket and are used for folding the edges of the insulating films at the tops of the batteries along a second direction; the two second edge folding mechanisms are mounted on the movable bracket and are used for folding the edge of the insulating film at the top of the battery along a third direction; the edge folding device has the advantages that the quality problems of insulation film seesaw and the like caused by the fact that edge folding is not in place or pressing force is not enough can be avoided, heating rods do not need to be arranged on the first edge folding mechanism and the second edge folding mechanism, cost is saved, and economic benefits are higher.
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Description

Technical Field

[0001] The utility model belongs to the technical field of battery production, and particularly relates to a thermal ironing device for battery insulating films. Background Art

[0002] At present, in order to protect the battery surface, an insulating film is usually coated on the battery surface. The insulating film is used to prevent the external environment from damaging the battery, such as scratching, collision, etc. In order to ensure that the insulating film can fit and wrap the connection between the top of the battery and the side of the battery, usually, the side of the battery is completely wrapped with the cut insulating film, and the insulating film is set higher than the top of the battery. Then, a thermal ironing device for battery insulating films is used to bend and fit the insulating film set higher than the top of the battery on the top of the battery, and at the same time, thermal ironing and pressing are performed to realize that the insulating film is tightly attached to the top of the battery.

[0003] In the prior art, most thermal ironing devices for battery insulating films, as Figure 1 shown, include a battery top finishing block 111, two insulating film long side folding mechanisms 112, and two insulating film short side folding mechanisms 113. Usually, heating rods and thermocouples are arranged in the rubber-coated plates of the long side folding mechanism 112 and the short side folding mechanism 113, so that the rubber-coated plates can thermally iron and press the insulating film on the top of the battery while folding the insulating film.

[0004] Due to the frequent operation and many actions of the rubber-coated plates of the folding mechanism, the heating circuit is easily worn out frequently, resulting in problems such as short circuit damage of the heating rod and burning out of the temperature control instrument, and the maintenance cost is relatively high; in addition, in order to ensure that the insulating film can be tightly pressed on the top of the battery, the individual thermal ironing of each rubber-coated plate takes a long time, resulting in low production efficiency. Content of the Utility Model

[0005] The purpose of the utility model is to provide a thermal ironing device for battery insulating films to solve the above problems in view of the existing technical problems.

[0006] In view of this, the utility model provides a thermal ironing device for battery insulating films, including:

[0007] A base;

[0008] A moving bracket, which is movably arranged on the base along a first direction;

[0009] A first driving mechanism, which is installed on the base and used to drive the moving bracket to move;

[0010] A thermal ironing mechanism, which is movably arranged on the base along the first direction and used to thermally iron the top of the battery;

[0011] A second driving mechanism, which is installed on the base and used to drive the thermal ironing mechanism to move;

[0012] Two first hemming mechanisms are installed on the moving bracket and are used to hem the insulating film on the top of the battery along the second direction;

[0013] Two second hemming mechanisms are installed on the moving bracket and are used to hem the insulating film on the top of the battery along the third direction.

[0014] Furthermore, the hot stamping mechanism includes:

[0015] A push plate, which is connected to the driving end of the second driving mechanism;

[0016] A positioning press block, which is installed on the push plate;

[0017] A heating element, which is installed in the positioning press block and is used to heat the positioning press block.

[0018] Furthermore, an avoidance groove adapted to the structure of the battery top cover is provided on the positioning press block.

[0019] Furthermore, the avoidance groove includes a pole avoidance groove and an explosion-proof valve avoidance groove.

[0020] Furthermore, the hot stamping mechanism further includes:

[0021] A heat insulation backing plate, which is arranged between the positioning press block and the push plate.

[0022] Furthermore, the hot stamping mechanism further includes:

[0023] A temperature measuring element, which is installed in the positioning press block and is used to detect the temperature of the positioning press block.

[0024] Furthermore, the first hemming mechanism includes:

[0025] A fixed seat, which is installed on the moving bracket;

[0026] A hemming rotating block, which is rotatably installed on the fixed seat;

[0027] A first driving member, which is installed on the fixed seat and is used to drive the hemming rotating block to rotate.

[0028] Furthermore, the second hemming mechanism includes:

[0029] A moving seat, which is movably installed on the moving bracket along the third direction;

[0030] A hemming push block, which is installed on the push plate;

[0031] A second driving member, which is installed on the moving bracket and is used to drive the moving seat to move.

[0032] Furthermore, it further includes:

[0033] A guide rail, which is installed on the base;

[0034] A sliding seat, which is movably installed on the guide rail along a first direction;

[0035] Wherein, the moving bracket is installed on the sliding seat.

[0036] Furthermore, it further includes:

[0037] A limiting member, which is installed on the base and used to limit the movement of the moving bracket.

[0038] The beneficial effects of the present utility model are:

[0039] The battery insulation film hot stamping device is provided with a separate hot stamping mechanism to preheat the entire top surface of the battery first, and then the first hemming mechanism and the second hemming mechanism bend the insulation film on the top of the battery, so that the insulation film can closely adhere to the preheated top of the battery. Finally, the hot stamping mechanism is used to hot stamp and press the insulation film on the top of the battery, thereby effectively avoiding quality problems such as the insulation film being uneven due to the hemming not being in place or the pressing force being insufficient. In addition, the hot stamping mechanism can heat the entire top surface of the battery, which not only effectively improves the hot stamping effect and makes the quality of the produced products better; at the same time, it also enables no heating rods to be provided on the first hemming mechanism and the second hemming mechanism, greatly saving the use cost and maintenance cost, and having higher economic benefits. Description of the Drawings

[0040] Figure 1 is a schematic structural diagram of the existing battery insulation film hot stamping device in the background technology of the present utility model;

[0041] Figure 2 is a schematic overall structural diagram of the present utility model;

[0042] Figure 3 is a schematic overall structural diagram of another perspective of the present utility model;

[0043] Figure 4 is a schematic front structural diagram of the present utility model;

[0044] Figure 5 is a schematic partial structural diagram of the hot stamping mechanism of the present utility model;

[0045] The marks in the figure are shown as:

[0046] 1. Base; 2. Moving bracket; 3. First driving mechanism; 4. Heat ironing mechanism; 41. Pushing plate; 42. Positioning pressing block; 43. Heating element; 44. Avoidance groove; 45. Heat insulation backing plate; 5. Second driving mechanism; 6. First hemming mechanism; 61. Fixed seat; 62. Hemming rotating block; 7. Second hemming mechanism; 71. Moving seat; 72. Hemming pushing block; 73. Second driving part; 8. Guide rail; 9. Sliding seat; 10. Limiting part; 111. Battery top finishing block; 112. Insulating film long side hemming mechanism; 113. Insulating film short side hemming mechanism; X. First direction; Z. Second direction; Y. Third direction. Detailed implementation mode

[0047] The following will clearly describe the technical solutions in the embodiments of the present application with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application without creative efforts belong to the scope protected by the present application.

[0048] In the description of the present application, it should be noted that the terms used here are only for describing the specific implementation mode and are not intended to limit the exemplary implementation mode according to the present application. For the convenience of description, the dimensions of each part shown in the accompanying drawings are not drawn according to the actual proportional relationship. Technologies, methods and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods and devices should be regarded as part of the authorization specification. In all the examples shown and discussed here, any specific value should be interpreted as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar reference numerals and letters indicate similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0049] Embodiment 1:

[0050] This embodiment provides a heat ironing device for battery insulating film, including:

[0051] Base 1;

[0052] Moving bracket 2, which is movably arranged on base 1 along the first direction X;

[0053] First driving mechanism 3, which is installed on base 1 and used to drive moving bracket 2 to move;

[0054] Heat ironing mechanism 4, which is movably arranged on base 1 along the first direction X and used to heat iron the battery top;

[0055] The second driving mechanism 5 is installed on the base 1 and is used to drive the hot stamping mechanism 4 to move;

[0056] Two first hemming mechanisms 6 are installed on the moving bracket 2 and are used to hem the insulating film at the top of the battery along the second direction Z;

[0057] Two second hemming mechanisms 7 are installed on the moving bracket 2 and are used to hem the insulating film at the top of the battery along the third direction Y.

[0058] In this technical solution, the first driving mechanism 3 and the second driving mechanism 5 can be cylinders. When the battery insulating film hot stamping device works, first use a fixing device (not shown in the attached drawings of the specification) to fix the battery to be hot stamped and encapsulated, and the top of the battery is arranged opposite to the battery insulating film hot stamping device. Then, the second driving mechanism 5 controls the hot stamping mechanism 4 to move along the first direction X. The hot stamping mechanism 4 contacts the top of the battery and preheats the entire top surface for one second. After the preheating ends, the second driving mechanism 5 controls the hot stamping mechanism 4 to retract.

[0059] Then, the first driving mechanism 3 drives the moving bracket 2 to move along the first direction X. After the moving bracket 2 moves to the specified position, the two first hemming mechanisms 6 bend and paste the long sides of the insulating film at the top of the battery on the battery top cover, and the two second hemming mechanisms 7 bend and paste the short sides of the insulating film at the top of the battery on the battery top cover. After the hemming work is completed, the first driving mechanism 3 drives the moving bracket 2 to retract along the first direction X.

[0060] Finally, the second driving mechanism 5 controls the hot stamping mechanism 4 to move along the first direction X again to contact the top of the battery, and the hot stamping mechanism 4 performs hot stamping and pressing on the insulating film pasted on the battery top cover, so that the insulating film is closely attached to the battery top cover.

[0061] To sum up, the battery insulating film hot stamping device sets a separate hot stamping mechanism 4 to first preheat the entire top surface of the battery. Then, the first hemming mechanism 6 and the second hemming mechanism 7 bend the insulating film at the top of the battery, so that the insulating film can be closely attached to the preheated top of the battery. Finally, the hot stamping mechanism 4 is used to hot stamp and press the insulating film on the top of the battery, thereby effectively avoiding quality problems such as the insulating film being warped caused by the hemming not being in place or the pressing force being insufficient.

[0062] In addition, through this structural design, the hot stamping mechanism 4 can heat the entire top surface of the battery, which not only effectively improves the hot stamping effect and makes the quality of the produced products better; at the same time, it also makes it unnecessary to set heating rods and thermocouples on the first hemming mechanism 6 and the second hemming mechanism 7, greatly saving the use cost and maintenance cost, and having higher economic benefits.

[0063] Embodiment 2:

[0064] This embodiment provides a thermal ironing device for battery insulation films. In addition to the technical solutions of the above embodiment, it also has the following technical features.

[0065] Furthermore, the thermal ironing mechanism 4 includes:

[0066] A push plate 41, which is connected to the driving end of the second driving mechanism 5;

[0067] A positioning press block 42, which is installed on the push plate 41;

[0068] A heating element 43, which is installed inside the positioning press block 42 and is used to heat the positioning press block 42.

[0069] In this technical solution, as Figure 5 shown, a slot for installing the heating element 43 is provided on the positioning press block 42. The heating element 43 can be a heating rod, and the heating element 43 is inserted and fixed in the slot to heat the positioning press block 42. The number of heating elements 43 is set according to the size of the positioning press block 42. Preferably, the number of heating elements 43 is two. The push plate 41 is installed on the driving end of the second driving mechanism 5, and the positioning press block 42 is connected to the push plate 41 by setting fasteners. The second driving mechanism 5 drives the push plate 41 to move along the first direction X to drive the positioning press block 42 to move along the first direction X.

[0070] Furthermore, an avoidance groove 44 adapted to the structure of the battery top cover is provided on the positioning press block 42. The avoidance groove 44 includes a pole post avoidance groove and an explosion-proof valve avoidance groove. Avoidance grooves 44 adapted to the structures of the pole post and the explosion-proof valve are respectively provided on the end face of the positioning press block 42 in contact with the battery. Through this structural design, the positioning press block 42 can be completely attached to the top of the battery, realizing a comprehensive thermal ironing treatment of the top of the battery, and making the insulation film fit more closely to the top of the battery.

[0071] Furthermore, the thermal ironing mechanism 4 further includes a heat insulation backing plate 45, which is arranged between the positioning press block 42 and the push plate 41. The heat insulation backing plate 45 is made of a high-temperature resistant heat insulation and insulating material. The heat insulation backing plate 45 is installed on the push plate 41, and the positioning press block 42 is installed on the heat insulation backing plate 45. The heat insulation backing plate 45 is used to prevent the positioning press block 42 from coming into direct contact during movement, and prevent the high temperature of the positioning press block 42 from being transferred to the second driving mechanism 5 and other metal fittings, affecting the service life.

[0072] Further, the hot ironing mechanism 4 further includes a temperature measuring element, which is installed in the positioning pressing block 42 for detecting the temperature of the positioning pressing block 42. The temperature measuring element can be a thermocouple, and the number of the temperature measuring elements depends on the number of the heating elements 43. Both the temperature measuring elements and the heating elements 43 are electrically connected to an external temperature controller. The temperature detected by the temperature measuring elements is displayed on the temperature controller, and the staff can adjust and control the heating temperature of the heating elements 43 by operating the temperature controller to ensure that the positioning pressing block 42 can provide the best hot ironing effect on the top of the battery.

[0073] Embodiment 3:

[0074] This embodiment provides a battery insulating film hot ironing device, which, in addition to including the technical solutions of the above embodiments, further has the following technical features.

[0075] Further, the first hemming mechanism 6 includes:

[0076] A fixed seat 61, which is installed on the moving bracket 2;

[0077] A hemming rotating block 62, which is rotatably installed on the fixed seat 61;

[0078] A first driving member, which is installed on the fixed seat 61 for driving the hemming rotating block 62 to rotate.

[0079] In this technical solution, the hemming rotating block 62 is rotatably installed on the fixed seat 61 by setting a bearing. The first driving member (not shown in the attached drawings of the specification) is installed on the fixed seat 61. The first driving member can be a cylinder, and the output end of the cylinder is hinged to the hemming rotating block 62. By the telescopic movement of the cylinder, the hemming rotating block 62 is driven to rotate back and forth, so as to realize the folding and pressing of the long side of the insulating film on the top of the battery.

[0080] Embodiment 4:

[0081] This embodiment provides a battery insulating film hot ironing device, which, in addition to including the technical solutions of the above embodiments, further has the following technical features.

[0082] Further, the second hemming mechanism 7 includes:

[0083] A moving seat 71, which is installed on the moving bracket 2 so as to be movable along the third direction Y;

[0084] A hemming pushing block 72, which is installed on the push plate 41;

[0085] A second driving member 73, which is installed on the moving bracket 2 for driving the moving seat 71 to move.

[0086] In this technical solution, a slide rail is provided on the moving bracket 2. The moving seat 71 is slidably mounted on the slide rail along the third direction Y. The second driving member 73 is mounted on the moving bracket 2. The second driving member 73 can also be a cylinder. The telescopic movement of the cylinder drives the moving seat 71 to slide back and forth along the third direction Y, so as to realize that the hemming push block 72 approaches or moves away from the battery along the third direction Y. When the hemming push block 72 approaches the top of the battery along the third direction Y, the hemming push block 72 first contacts the short side of the insulating film on the top of the battery. Then, as the hemming push block 72 continues to move, the hemming push block 72 bends the short side of the insulating film and makes the short side of the insulating film fit on the top of the battery, realizing the bending and pressing of the short side of the insulating film on the top of the battery.

[0087] Embodiment 5:

[0088] This embodiment provides a battery insulating film hot stamping device. In addition to including the technical solution of the above embodiment, it also has the following technical features.

[0089] Furthermore, it further includes:

[0090] A guide rail 8, and the guide rail 8 is mounted on the base 1;

[0091] A sliding seat 9, and the sliding seat 9 is slidably mounted on the guide rail 8 along the first direction X;

[0092] Among them, the moving bracket 2 is mounted on the sliding seat 9.

[0093] In this technical solution, two mutually parallel guide rails 8 are provided on the base 1. Each guide rail 8 is provided with a sliding seat 9 that can move along the first direction X. The moving bracket 2 is connected to the two sliding seats 9 by setting fasteners. Through this structural design, the moving stability of the moving bracket 2 is effectively enhanced, the vibration and noise generated during the movement are reduced, and the practicability is high.

[0094] Furthermore, it further includes a limiting member 10. The limiting member 10 is mounted on the base 1 and is used to limit the movement of the moving bracket 2. The limiting member 10 can be an oil buffer. A limiting block is provided on the moving bracket 2 or the sliding seat 9. When the first driving mechanism 3 controls the moving bracket 2 to move to a specified position along the first direction X, the limiting block abuts against the oil buffer, thereby limiting the continuous movement of the moving bracket 2 and playing a positioning role.

[0095] The embodiments of the present application have been described above in conjunction with the accompanying drawings. Without conflict, the embodiments and the features in the embodiments in the present application can be combined with each other. The present application is not limited to the above specific implementation manners. The above specific implementation manners are only illustrative and not restrictive. Under the inspiration of the present application, those of ordinary skill in the art can also make many forms without departing from the purpose of the present application and the scope protected by the claims, and all of them belong to the protection scope of the present application.

Claims

1. A battery insulating film blanching device, characterized in that: include: Base (1); A movable bracket (2), the movable bracket (2) being arranged on the base (1) so as to be movable along a first direction (X); A first driving mechanism (3), the first driving mechanism (3) being mounted on the base (1) and used for driving the movable bracket (2) to move; A hot-scalding mechanism (4), the hot-scalding mechanism (4) being movably arranged on the base (1) along a first direction (X) and being used for hot-scalding the top of the battery; A second driving mechanism (5), the second driving mechanism (5) being mounted on the base (1) and used for driving the blanching mechanism (4) to move; Two first folding mechanisms (6), the two first folding mechanisms (6) being mounted on the movable bracket (2) and used for folding the insulating film on the top of the battery along a second direction (Z); Two second folding mechanisms (7) are installed on the movable bracket (2) and are used to fold the insulating film on the top of the battery along a third direction (Y).

2. The battery insulating film blanching device according to claim 1, characterized in that: The blanching mechanism (4) comprises: A push plate (41), wherein the push plate (41) is connected to a driving end of the second driving mechanism (5); A positioning pressing block (42), wherein the positioning pressing block (42) is mounted on the push plate (41); A heating element (43) is installed in the positioning pressing block (42) and is used to heat the positioning pressing block (42).

3. The battery insulating film blanching device according to claim 2, characterized in that: The positioning pressing block (42) is provided with an avoidance groove (44) adapted to the battery top cover structure.

4. The battery insulating film blanching device according to claim 3, characterized in that: The avoidance groove (44) comprises a pole avoidance groove and an explosion-proof valve avoidance groove.

5. The battery insulating film blanching device according to claim 2, characterized in that: The blanching mechanism (4) further comprises: A heat-insulating pad (45) is disposed between the positioning pressing block (42) and the pushing plate (41).

6. The battery insulating film blanching device according to claim 2, characterized in that: The blanching mechanism (4) further comprises: A temperature measuring component is installed in the positioning pressing block (42) and is used to detect the temperature of the positioning pressing block (42).

7. The battery insulating film blanching device according to claim 1, characterized in that: The first folding mechanism (6) comprises: A fixed seat (61), wherein the fixed seat (61) is mounted on the movable bracket (2); A folding rotating block (62), wherein the folding rotating block (62) is rotatably mounted on the fixing seat (61); A first driving member, the first driving member is mounted on the fixing seat (61) and is used to drive the folding rotating block (62) to rotate.

8. The battery insulating film blanching device according to claim 1, characterized in that: The second folding mechanism (7) comprises: A movable seat (71), wherein the movable seat (71) is mounted on the movable bracket (2) so as to be movable along a third direction (Y); A folding push block (72), wherein the folding push block (72) is mounted on the push plate (41); A second driving member (73), the second driving member (73) is installed on the movable bracket (2) and is used to drive the movable seat (71) to move.

9. The battery insulating film blanching device according to claim 1, characterized in that: Also includes: A guide rail (8), wherein the guide rail (8) is mounted on the base (1); A slide seat (9), wherein the slide seat (9) is mounted on the guide rail (8) so as to be movable along a first direction (X); Wherein, the movable bracket (2) is installed on a sliding seat (9).

10. The battery insulating film blanching device according to claim 1, characterized in that: Also includes: A limiting member (10), wherein the limiting member (10) is mounted on the base (1) and is used to limit the movement of the movable bracket (2).