Anti-impact curing bladder chuck

By setting buffer holes on the bottom surface of the tire vulcanized capsule chuck and adding buffer baffles, the problem of vulcanized capsules being damaged due to high temperature and high pressure impact is solved, and the effect of reducing the impact force of vulcanized media, extending the capsule life and improving production efficiency is achieved.

CN222972824UActive Publication Date: 2025-06-13TIUMSUN RUBBER TIRE WEIHAI
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Patent Information

Application Number
CN202421833976.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-06-13
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

During the tire production process, vulcanized capsules are damaged due to long-term high temperature and high pressure impact, resulting in thin points on the upper side, causing the vulcanized medium to leak and waste products.

Method used

A closure anti-impact vulcanization capsule chuck is designed. By setting a buffer hole on the bottom of the upper capsule chuck and adding a buffer baffle on the outermost side, the refractive and splashing of the vulcanized medium are reduced and the impact force on the vulcanized capsule is reduced.

Benefits of technology

It effectively reduces the impact force of the vulcanized medium on vulcanized capsules, extends the service life of the capsules, improves production efficiency, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-impact curing bladder chuck, and relates to the technical field of tire processing equipment, the anti-impact curing bladder chuck comprises an upper chuck and a lower chuck which are oppositely arranged, a curing bladder is fixed between the upper chuck and the lower chuck, a plurality of buffer holes are formed in the bottom surface of the upper chuck at intervals, and baffles protruding towards the lower chuck are arranged on the outer sides of the buffer holes in a surrounding manner; according to the upper capsule chuck, refraction and splashing of vulcanizing media can be reduced through the buffer holes formed in the bottom face of the upper capsule chuck, meanwhile, the buffer baffle is additionally arranged on the outermost side of the upper capsule chuck, the blocking and buffering effect of the upper capsule chuck on impact of the vulcanizing media is improved, and destructive power of the vulcanizing media on impact points is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of tire processing equipment, and particularly relates to an impact-proof vulcanization capsule chuck. Background Art

[0002] At present, in the process of tire production, the vulcanization process is the last process of tire production. For the production methods using high-temperature and high-pressure steam and superheated water as vulcanization media, such as Figure 1 and Figure 2 shown, the principle is that the tire blank is sleeved on the vulcanization capsule 3, and steam and superheated water are sequentially introduced into the vulcanization capsule 3 to provide heat energy for vulcanizing the tire; during the vulcanization process, the high-temperature and high-pressure steam and superheated water entering the vulcanization capsule 3 have a greater impact force on the impact point 7 on the upper side of the vulcanization capsule 3 after being refracted by the upper chuck 1. After being used for a period of time, the vulcanization capsule 3 is prone to having thin spots on the upper side axially due to long-term high-temperature and high-pressure impacts, and finally the vulcanization capsule 3 is damaged, so that the vulcanization medium leaks into the tire blank, resulting in abnormal vulcanization and waste products. Summary of the Utility Model

[0003] The purpose of the utility model is to provide an impact-proof vulcanization capsule chuck, which can reduce the refraction and splashing of the vulcanization medium by arranging buffer holes on the bottom surface of the upper capsule chuck, and at the same time, add a buffer baffle on the outermost side of the upper capsule chuck to increase the blocking and buffering effect of the upper capsule chuck on the impact of the vulcanization medium, and reduce the destructive force of the vulcanization medium on the impact point.

[0004] The utility model includes an upper chuck and a lower chuck which are oppositely arranged. A vulcanization capsule is fixed between the upper chuck and the lower chuck. A plurality of buffer holes are arranged at intervals on the bottom surface of the upper chuck. Outside the buffer holes, a baffle protruding towards the lower chuck is arranged in a surrounding manner.

[0005] Preferably, the buffer holes are arranged at intervals in a surrounding manner on the bottom surface of the upper chuck with the center of the upper chuck as the center of the circle, and enclose several circular ring shapes with different diameters.

[0006] Preferably, the cross-sectional shape of the buffer hole is an inverted trapezoidal structure with a narrow bottom and a wide top.

[0007] Preferably, the bottom surface of the upper chuck is an inclined surface inclined from the periphery to the center, and the buffer holes are located on the inclined surface.

[0008] Preferably, the cross-section of the baffle is a crescent shape curved towards the inside of the baffle.

[0009] Preferably, the baffle is integrally formed with the upper chuck.

[0010] In summary, the utility model has the following beneficial effects:

[0011] 1. A buffer hole is provided on the bottom surface of the upper chuck. The cross-section of the buffer hole is an inverted trapezoid. The vulcanization medium enters the vulcanization capsule from the liquid inlet, heats the vulcanization capsule, and the vulcanization medium sprays onto the bottom surface of the upper chuck from the liquid inlet. Utilizing the structure of the buffer hole, it diffuses around the upper chuck at a relatively slow speed and with a relatively gentle impact force, reducing the refraction and splashing of the vulcanization medium, and reducing the refraction flow rate and impact force of the vulcanization medium on the two-side vulcanization capsules.

[0012] 2. An annular baffle is provided around the buffer hole. The baffle is a crescent shape bent inward. For the vulcanization medium refracted from the buffer hole to both sides, it is blocked and buffered by the circular baffle on the bottom surface of the upper capsule chuck, and again, part of the vulcanization medium changes direction, thereby reducing the force at the impact point where the vulcanization medium impacts the vulcanization capsule, improving the service life of the capsule, enhancing production efficiency, and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic structural diagram of the currently used upper chuck of the vulcanization capsule in the background technology;

[0014] Figure 2 It is a schematic internal diagram of the capsule during vulcanization using the upper chuck in the background technology;

[0015] Figure 3 It is a schematic structural diagram of a shock-proof vulcanization capsule chuck of the present utility model;

[0016] Figure 4 It is a cross-sectional view of a shock-proof vulcanization capsule chuck of the utility model.

[0017] In the figure: 1. Upper chuck; 2. Lower chuck; 3. Vulcanization capsule; 4. Buffer hole; 5. Baffle; 6. Inclined surface; 7. Impact point. DETAILED DESCRIPTION OF THE INVENTION

[0018] The present utility model will be further described below with reference to the accompanying drawings.

[0019] All orientations involved in this specification are based on the orientation when a shock-proof vulcanization capsule chuck of the present utility model is working properly, without limiting its orientation during storage and transportation, only representing the relative positional relationship, not the absolute positional relationship.

[0020] As Figures 3 to 4 Collectively shown, a shock-proof vulcanization capsule chuck includes an upper chuck 1 and a lower chuck 2 arranged oppositely. A vulcanization capsule 3 is fixed between the upper chuck 1 and the lower chuck 2. A liquid inlet is provided on the lower chuck 2. In the prior art, the vulcanization medium enters the vulcanization capsule 3 from the liquid inlet, heats the vulcanization capsule 3, the vulcanization medium sprays onto the upper chuck 1 from the liquid inlet, and then refracts to both sides, impacting the side-axis impact point of the vulcanization capsule 3. After long-term impact, the position of the impact point becomes weak.

[0021] A plurality of buffer holes 4 are arranged at intervals on the bottom surface of the upper chuck 1. The bottom surface of the upper chuck 1 is an inclined surface 6 that slopes from the periphery to the center. The buffer holes 4 are located on the inclined surface 6. The buffer holes 4 are centered on the center of the upper chuck 1 and are arranged in a ring shape at intervals around the bottom surface of the upper chuck 1, and enclose a plurality of ring shapes with different diameters. The buffer holes 4 are blind holes, and the cross-sectional shape of the buffer holes 4 is an inverted trapezoidal structure with a narrow bottom and a wide top. When the vulcanization medium contacts the inclined surface 6, it enters the buffer holes 4. After being buffered in the buffer holes 4 with an inverted trapezoidal structure with a narrow bottom and a wide top, it spreads out around the upper chuck 1 at a relatively slow speed and with a relatively gentle impact force, reducing the refraction flow rate and impact force of the vulcanization medium on both sides of the vulcanization capsule 3.

[0022] Furthermore, a baffle 5 protruding towards the lower chuck 2 is arranged around the outside of the buffer holes 4. The cross-section of the baffle 5 is a crescent shape that bends towards the inside of the baffle 5. The vulcanization medium diffusing from the buffer holes 4 encounters the crescent-shaped baffle 5 that bends inwards, and the direction of part of the vulcanization medium is changed again, thereby reducing the force of the vulcanization medium impacting the impact point of the vulcanization capsule 3.

[0023] Furthermore, the baffle 5 and the upper chuck 1 are integrally formed, which can improve production efficiency and reduce production costs.

[0024] When vulcanizing a tire, the vulcanization medium enters the vulcanization capsule 3 from the liquid inlet and heats the vulcanization capsule 3. The vulcanization medium is sprayed from the liquid inlet onto the bottom surface of the upper chuck 1. By using the structure of the buffer holes 4, the refraction and splashing of the vulcanization medium are reduced, and the refraction flow rate and impact force of the vulcanization medium on the two-sided vulcanization capsules 3 are reduced. For the vulcanization medium refracting to both sides from the buffer holes 4, it is blocked and buffered by the circular baffle 5 on the bottom surface of the upper capsule chuck, and the direction of part of the vulcanization medium is changed again, thereby reducing the force of the vulcanization medium impacting the impact point of the vulcanization capsule 3, improving the service life of the capsule, improving production efficiency, and reducing production costs.

[0025] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions, or substitutions made by those skilled in the art within the essence of the present invention should also fall within the protection scope of the present invention.

Claims

1. An impact-resistant vulcanizing bladder chuck, characterized in that: The invention comprises an upper chuck (1) and a lower chuck (2) which are arranged opposite to each other, a vulcanizing bladder (3) being fixed between the upper chuck (1) and the lower chuck (2), a plurality of buffer holes (4) being arranged at intervals on the bottom surface of the upper chuck (1), and a baffle (5) protruding toward the lower chuck (2) being arranged around the outer side of the buffer hole (4).

2. The impact-resistant vulcanizing bladder chuck according to claim 1, characterized in that: The buffer holes (4) are arranged around the bottom surface of the upper chuck (1) at intervals with the center of the upper chuck (1) as the center of the circle, and are formed into a plurality of circular ring shapes with different diameters.

3. The impact-resistant vulcanizing bladder chuck according to claim 1, characterized in that: The cross-sectional shape of the buffer hole (4) is an inverted trapezoidal structure with a narrow bottom and a wide top.

4. The impact-resistant vulcanizing bladder chuck according to claim 1, characterized in that: The bottom surface of the upper chuck (1) is an inclined surface (6) that is inclined from the periphery toward the center, and the buffer hole (4) is located on the inclined surface (6).

5. The impact-resistant vulcanizing bladder chuck according to claim 1, characterized in that: The cross section of the baffle (5) is a crescent shape that bends toward the inside of the baffle (5).

6. The impact-resistant vulcanizing bladder chuck according to claim 1, characterized in that: The baffle (5) and the upper chuck (1) are integrally formed.