Residual material collecting device for mullite heat insulation and heat preservation bricks

By designing a cavity box without a roof and bottom surface, combined with the design of front and rear lock components, the problem of space occupation and labor intensiveness during the collection and transportation of mullite brick residues is solved, and the rapid and efficient transportation of residues is achieved.

CN222973893UActive Publication Date: 2025-06-13JIYUAN LIAN YUAN FURNACE IND CO LTD
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Patent Information

Application Number
CN202421938685.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-06-13
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

During the production process of mullite bricks, the collection and transportation of defective mullite bricks are problematic of space occupation and labor undressing.

Method used

A residue collection device for mullite insulation bricks is designed, including a cavity box without a top cover and a bottom surface. The bottom of the box is equipped with an open left bottom door and a right bottom door, which can be closed and quickly unloaded by the front lock assembly and the rear lock assembly.

Benefits of technology

The device can effectively collect and transport mullite brick residues, saving the space occupied by residue accumulation and loading process, greatly saving manpower.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222973893U_ABST
Patent Text Reader

Abstract

The utility model discloses a mullite heat insulation brick residue collecting device, which belongs to the technical field of mullite brick residue collection, and comprises a cavity box body, the box body has no top cover and no bottom surface, the side wall of the upper end of the box body is fixedly provided with a butt joint ring, the left side wall of the lower end of the box body is rotatably connected with a left bottom door, and the right side wall of the box body is rotatably connected with a right bottom door. The right side wall of the lower end of the box is rotationally connected with a right bottom door; front transverse bolts are fixedly arranged on the front side walls of the left bottom door and the right bottom door; rear transverse bolts are fixedly arranged on the rear side walls of the left bottom door and the right bottom door; a front clamping lock assembly is arranged on the front side wall of the box body, and a rear clamping lock assembly is arranged on the rear side wall of the box body. According to the device, the space producing area occupied by stacking of the residual materials is omitted, the residual material loading process is omitted, and manpower is greatly saved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of waste collection of mullite bricks, and particularly relates to a waste collection device for mullite heat-insulating bricks. Background Art

[0002] At present, mullite bricks are high-aluminum refractory materials with mullite (3Al2O3·2SiO2) as the main crystal phase. Generally, the alumina content is between 65% and 75%. In addition to mullite in the mineral composition, those with lower alumina content also contain a small amount of glass phase and cristobalite; those with higher alumina content also contain a small amount of corundum. Mullite bricks include two types: sintered mullite bricks and fused mullite bricks. Sintered mullite bricks are mainly made of high-aluminum bauxite clinker, with a small amount of clay or raw bauxite added as a binder, and are formed and fired. Fused mullite bricks are made of high-aluminum bauxite, industrial alumina and refractory clay as raw materials, with fine particles of charcoal or coke added as a reducing agent, and are manufactured by the reduction electrofusion method after forming. During the production of mullite bricks, there will be some defective products, and the unqualified defective products need to be collected and transported for unified treatment. In the prior art, the defective mullite bricks are placed in a pile and transported by loading. The stacking of defective mullite bricks occupies a certain space, and the process of loading and transporting is laborious and time-consuming. Therefore, a waste collection device is needed, which can be directly transported after collecting the defective mullite bricks. Content of the Utility Model

[0003] The purpose of the utility model is to overcome the deficiencies of the prior art, and provide a waste collection device for mullite heat-insulating bricks, which solves the problems in the above background art.

[0004] The purpose of the utility model is realized as follows: a waste collection device for mullite heat-insulating bricks, which includes a cavity box body. The box body has no top cover and no bottom surface. A docking ring is fixedly arranged on the upper side wall of the box body. The left bottom door is rotatably connected to the lower left side wall of the box body, and the right bottom door is rotatably connected to the lower right side wall of the box body; front cross bolts are fixedly arranged on the front side walls of the left bottom door and the right bottom door, and rear cross bolts are fixedly arranged on the rear side walls of the left bottom door and the right bottom door; a front locking component is arranged on the front side wall of the box body, and a rear locking component is arranged on the rear side wall of the box body. By setting the upper end of the box body without a cover and providing openable left and right bottom doors at the bottom of the box body, during use, the left and right bottom doors are first closed by using the front locking component and the rear locking component, and the box body is placed on the ground. When there are defective mullite bricks during the production process, the mullite bricks are directly thrown into the interior of the box body. After the box body is filled with waste materials, a forklift is inserted into the docking ring at the upper end of the box body, and the box body and the mullite brick waste materials inside are directly transported for treatment. The device of the utility model saves the space occupied by waste material stacking and the process of loading waste materials, and greatly saves manpower.

[0005] Further, the front latch assembly includes a first shaft fixedly arranged on the front side wall of the box body. A front swing arm is rotatably connected to the outside of the first shaft. A front hook body corresponding to the front cross bolt is fixedly arranged on the side wall of the front swing arm. The right end of the front swing arm is rotatably connected to a front drive handle. A first support plate is fixedly arranged on the right side wall of the box body. A second shaft is fixedly arranged on the side wall of the first support plate. The front drive handle is rotatably connected to the second shaft. A front inclined plate is fixedly arranged on the front side wall of the box body. A front inclined portion is fixedly arranged on the side wall of the front drive handle. The front inclined plate and the front inclined portion are connected by a first spring. A front convex plate is fixedly arranged on the upper side wall of the front drive handle. A cross bar is fixedly connected to the inner side wall of the front convex plate.

[0006] Further, the rear latch assembly includes a third shaft fixedly arranged on the rear side wall of the box body. A rear swing arm is rotatably connected to the outside of the third shaft. A rear hook body corresponding to the rear cross bolt is fixedly arranged on the side wall of the rear swing arm. The right end of the rear swing arm is rotatably connected to a rear drive handle. A second support plate is fixedly arranged on the right side wall of the box body. A fourth shaft is fixedly arranged on the side wall of the second support plate. The rear drive handle is rotatably connected to the fourth shaft. A rear inclined plate is fixedly arranged on the rear side wall of the box body. A rear inclined portion is fixedly arranged on the side wall of the rear drive handle. The rear inclined plate and the rear inclined portion are connected by a second spring. A rear convex plate is fixedly arranged on the upper side wall of the rear drive handle. The rear convex plate is arranged corresponding to the front convex plate. The rear end of the cross bar is fixedly connected to the inner wall of the rear convex portion. The working principles of the front latch assembly and the rear latch assembly are as follows: When the front cross bolt and the rear cross bolt are respectively inserted into the front hook body and the rear hook body, the left bottom door and the right bottom door are closed to block the bottom of the box body. During use, waste mullite bricks are thrown into the box body. When the box body and the waste mullite bricks inside are transported to the processing station by a forklift, the forklift holds the box body without touching the ground. The operator driving the forklift pulls the cross bar by hand. The cross bar moves outwards to drive the upper ends of the front drive handle and the rear drive handle to swing outwards, thereby driving the right ends of the front swing arm and the rear swing arm to tilt upwards. At this time, the front hook body and the rear hook body are separated from the front cross bolt and the rear cross bolt respectively. Under the action of the gravity of the waste mullite bricks inside the box body, the left bottom door and the right bottom door are opened, and all the waste mullite bricks inside the box body are emptied, realizing the rapid unloading of the waste materials.

[0007] Further, a left support plate is fixedly arranged on the left side wall of the box body, and a right support plate is fixedly arranged on the right side wall of the box body. An L-shaped left connecting plate is fixedly connected to the left side wall of the left bottom door, and an L-shaped right connecting plate is fixedly connected to the right side wall of the right bottom door. The L-shaped left connecting plate is rotatably connected to the left support plate, and the L-shaped right connecting plate is rotatably connected to the right support plate.

[0008] Advantages of the present utility model: By arranging the upper end of the box body without a cover and providing an openable left bottom door and right bottom door at the bottom of the box body, during use, the left bottom door and right bottom door are first closed by using the front locking component and the rear locking component, and the box body is placed on the ground. When there are defective mullite bricks during the production process, the mullite bricks are directly thrown into the interior of the box body. After the box body is filled with waste materials, a forklift is inserted into the docking ring at the upper end of the box body, and the box body and the mullite brick waste materials inside it are directly transported for processing. The device of the present utility model eliminates the space occupied by the accumulation of waste materials and the process of loading waste materials, greatly saving manpower. Description of the Drawings

[0009] Figure 1 is the front view structural schematic diagram of the present utility model;

[0010] Figure 2 is the top view structural schematic diagram of the present utility model;

[0011] Figure 3 is the top view three-dimensional structural schematic diagram of the present utility model;

[0012] Figure 4 is the left upward view three-dimensional structural schematic diagram of the present utility model;

[0013] Figure 5 is the right upward view three-dimensional structural schematic diagram of the present utility model.

[0014] In the figure: 1, box body; 2, docking ring; 3, left bottom door; 4, right bottom door; 5, front cross bolt; 6, rear cross bolt; 7, first shaft; 8, front swing arm; 9, front hook body; 10, front drive handle; 11, second shaft; 12, front inclined plate; 13, front inclined part; 14, first spring; 15, front convex plate; 16, cross bar; 17, rear drive handle; 18, left support plate; 19, L-shaped left connecting plate; 20, right support plate; 21, L-shaped right connecting plate. Detailed Embodiment

[0015] The following further describes the present utility model in detail with reference to the drawings. It should be noted that all the orientation words such as up, down, front, back, left, and right appearing in the present utility model are orientation words made with Figure 1 as the reference drawing, and all the orientation words do not limit the present utility model, but are only for more clearly explaining and interpreting the present utility model. Embodiment

[0016] As Figures 1-5As shown in the figure, this embodiment discloses a residue collection device for mullite heat-insulating bricks, which includes a cavity box body 1. The box body 1 has no top cover and no bottom surface. A docking ring 2 is fixedly arranged on the upper side wall of the box body 1. A left bottom door 3 is rotatably connected to the left side wall at the lower end of the box body 1, and a right bottom door 4 is rotatably connected to the right side wall at the lower end of the box body 1. Front horizontal bolts 5 are fixedly arranged on the front side walls of the left bottom door 3 and the right bottom door 4, and rear horizontal bolts 6 are fixedly arranged on the rear side walls of the left bottom door 3 and the right bottom door 4. A front locking component is arranged on the front side wall of the box body 1, and a rear locking component is arranged on the rear side wall of the box body 1. By setting the upper end of the box body 1 without a cover and providing openable left and right bottom doors 3 and 4 at the bottom of the box body 1, during use, the left and right bottom doors 3 and 4 are first closed by using the front and rear locking components, and the box body 1 is placed on the ground. When there are defective mullite bricks during the production process, the mullite bricks are directly thrown into the interior of the box body 1. After the box body 1 is filled with residues, a forklift is inserted into the docking ring 2 at the upper end of the box body 1, and the box body 1 and the mullite brick residues inside it are directly transported for processing. The device of the present utility model saves the space occupied by residue stacking at the production site and eliminates the process of loading residues, greatly saving manpower. Embodiment

[0017] As Figures 1-5 As shown in the figure, this embodiment discloses a residue collection device for mullite heat-insulating bricks, which includes a cavity box body 1. The box body 1 has no top cover and no bottom surface. A docking ring 2 is fixedly arranged on the upper side wall of the box body 1. A left bottom door 3 is rotatably connected to the left side wall at the lower end of the box body 1, and a right bottom door 4 is rotatably connected to the right side wall at the lower end of the box body 1. Front horizontal bolts 5 are fixedly arranged on the front side walls of the left bottom door 3 and the right bottom door 4, and rear horizontal bolts 6 are fixedly arranged on the rear side walls of the left bottom door 3 and the right bottom door 4. A front locking component is arranged on the front side wall of the box body 1, and a rear locking component is arranged on the rear side wall of the box body 1. By setting the upper end of the box body 1 without a cover and providing openable left and right bottom doors 3 and 4 at the bottom of the box body 1, during use, the left and right bottom doors 3 and 4 are first closed by using the front and rear locking components, and the box body 1 is placed on the ground. When there are defective mullite bricks during the production process, the mullite bricks are directly thrown into the interior of the box body 1. After the box body 1 is filled with residues, a forklift is inserted into the docking ring 2 at the upper end of the box body 1, and the box body 1 and the mullite brick residues inside it are directly transported for processing. The device of the present utility model saves the space occupied by residue stacking at the production site and eliminates the process of loading residues, greatly saving manpower.

[0018] For better effect, the front latch assembly includes a first shaft 7 fixedly arranged on the front side wall of the box body 1. A front swing arm 8 is rotatably connected to the outside of the first shaft 7. A front hook body 9 corresponding to the front cross bolt 5 is fixedly arranged on the side wall of the front swing arm 8. The right end of the front swing arm 8 is rotatably connected to a front drive handle 10. A first support plate is fixedly arranged on the right side wall of the box body 1. A second shaft 11 is fixedly arranged on the side wall of the first support plate. The front drive handle 10 is rotatably connected to the second shaft 11. A front inclined plate 12 is fixedly arranged on the front side wall of the box body 1. A front inclined part 13 is fixedly arranged on the side wall of the front drive handle 10. The front inclined plate 12 and the front inclined part 13 are connected by a first spring 14. A front convex plate 15 is fixedly arranged on the upper side wall of the front drive handle 10. A cross bar 16 is fixedly connected to the inner side wall of the front convex plate 15.

[0019] For better effect, the rear latch assembly includes a third shaft fixedly arranged on the rear side wall of the box body 1. A rear swing arm is rotatably connected to the outside of the third shaft. A rear hook body corresponding to the rear cross bolt 6 is fixedly arranged on the side wall of the rear swing arm. The right end of the rear swing arm is rotatably connected to a rear drive handle 17. A second support plate is fixedly arranged on the right side wall of the box body 1. A fourth shaft is fixedly arranged on the side wall of the second support plate. The rear drive handle 17 is rotatably connected to the fourth shaft. A rear inclined plate is fixedly arranged on the rear side wall of the box body 1. A rear inclined part is fixedly arranged on the side wall of the rear drive handle 17. The rear inclined plate and the rear inclined part are connected by a second spring. A rear convex plate is fixedly arranged on the upper side wall of the rear drive handle 17. The rear convex plate is arranged corresponding to the front convex plate 15. The rear end of the cross bar 16 is fixedly connected to the inner wall of the rear convex part.

[0020] The working principle of the front latch assembly and the rear latch assembly is as follows: When the front cross bolt 5 and the rear cross bolt 6 are respectively inserted into the front hook body 9 and the rear hook body, the left bottom door 3 and the right bottom door 4 are closed to block the bottom of the box body 1. During use, the waste mullite bricks are thrown into the box body 1. When the box body 1 and the waste mullite bricks inside it are transported to the treatment station by a forklift, the forklift holds the box body 1 without touching the ground. The operator driving the forklift pulls the cross bar 16 by hand. The outward movement of the cross bar 16 drives the upper ends of the front drive handle 10 and the rear drive handle 17 to swing outward, thereby driving the right ends of the front swing arm 8 and the rear swing arm to tilt upward. At this time, the front hook body 9 and the rear hook body are separated from the front cross bolt 5 and the rear cross bolt 6 respectively. Under the action of the gravity of the waste mullite bricks inside the box body 1, the left bottom door 3 and the right bottom door 4 are opened, and all the waste mullite bricks inside the box body 1 are emptied, realizing the rapid unloading of the waste materials. Embodiment

[0021] Such as Figures 1-5As shown in the figure, this embodiment discloses a residual material collection device for mullite heat-insulating bricks, which includes a cavity box body 1. The box body 1 has no top cover and no bottom surface. A docking ring 2 is fixedly arranged on the upper side wall of the box body 1. The left bottom door 3 is rotatably connected to the lower left side wall of the box body 1, and the right bottom door 4 is rotatably connected to the lower right side wall of the box body 1; front cross bolts 5 are fixedly arranged on the front side walls of the left bottom door 3 and the right bottom door 4, and rear cross bolts 6 are fixedly arranged on the rear side walls of the left bottom door 3 and the right bottom door 4; a front locking component is arranged on the front side wall of the box body 1, and a rear locking component is arranged on the rear side wall of the box body 1. By setting the upper end of the box body 1 without a cover and providing an openable left bottom door 3 and right bottom door 4 at the bottom of the box body 1, during use, the left bottom door 3 and the right bottom door 4 are first closed by using the front locking component and the rear locking component, and the box body 1 is placed on the ground. When there are defective mullite bricks during the production process, the mullite bricks are directly thrown into the interior of the box body 1. After the box body 1 is filled with residual materials, a forklift is inserted into the docking ring 2 at the upper end of the box body 1, and the box body 1 and the mullite brick residual materials inside it are directly transported for processing. The device of the present utility model saves the space occupied by the accumulation of residual materials and the process of loading the residual materials, and greatly saves manpower.

[0022] For better effect, the front locking component includes a first shaft 7 fixedly arranged on the front side wall of the box body 1. A front swing arm 8 is rotatably connected to the outside of the first shaft 7. A front hook body 9 corresponding to the front cross bolt 5 is fixedly arranged on the side wall of the front swing arm 8. The right end of the front swing arm 8 is rotatably connected to a front driving handle 10; a first support plate is fixedly arranged on the right side wall of the box body 1, and a second shaft 11 is fixedly arranged on the side wall of the first support plate. The front driving handle 10 is rotatably connected to the second shaft 11. A front inclined plate 12 is fixedly arranged on the front side wall of the box body 1. A front inclined part 13 is fixedly arranged on the side wall of the front driving handle 10. The front inclined plate 12 and the front inclined part 13 are connected by a first spring 14; a front convex plate 15 is fixedly arranged on the upper side wall of the front driving handle 10, and a cross bar 16 is fixedly connected to the inner side wall of the front convex plate 15.

[0023] For better effect, the rear latch assembly includes a third shaft fixedly arranged on the rear side wall of the box body 1. A rear swing arm is rotatably connected to the outside of the third shaft. A rear hook body corresponding to the rear cross bolt 6 is fixedly arranged on the side wall of the rear swing arm. The right end of the rear swing arm is rotatably connected to a rear driving handle 17. A second support plate is fixedly arranged on the right side wall of the box body 1. A fourth shaft is fixedly arranged on the side wall of the second support plate. The rear driving handle 17 is rotatably connected to the fourth shaft. A rear inclined plate is fixedly arranged on the rear side wall of the box body 1. A rear inclined part is fixedly arranged on the side wall of the rear driving handle 17. The rear inclined plate and the rear inclined part are connected by a second spring. A rear convex plate is fixedly arranged on the upper side wall of the rear driving handle 17. The rear convex plate is arranged corresponding to the front convex plate 15. The rear end of the cross bar 16 is fixedly connected to the inner wall of the rear convex part. The working principles of the front latch assembly and the rear latch assembly are as follows: When the front cross bolt 5 and the rear cross bolt 6 are respectively inserted into the front hook body 9 and the rear hook body, the left bottom door 3 and the right bottom door 4 are closed to block the bottom of the box body 1. During use, waste mullite bricks are thrown into the interior of the box body 1. When the box body 1 and the waste mullite bricks inside it are transported to the processing station by a forklift, the forklift holds the box body 1 without touching the ground. The operator driving the forklift pulls the cross bar 16 by hand. The cross bar 16 moves outwards to drive the upper ends of the front driving handle 10 and the rear driving handle 17 to swing outwards, and then drives the right ends of the front swing arm 8 and the rear swing arm to tilt upwards. At this time, the front hook body 9 and the rear hook body are separated from the front cross bolt 5 and the rear cross bolt 6 respectively. Under the action of the gravity of the waste mullite bricks inside the box body 1, the left bottom door 3 and the right bottom door 4 are opened, and all the waste mullite bricks inside the box body 1 are emptied, realizing rapid discharging of the waste materials.

[0024] For better effect, a left support plate 18 is fixedly arranged on the left side wall of the box body 1, and a right support plate 20 is fixedly arranged on the right side wall of the box body 1. An L-shaped left connecting plate 19 is fixedly connected to the left side wall of the left bottom door 3, and an L-shaped right connecting plate 21 is fixedly connected to the right side wall of the right bottom door 4. The L-shaped left connecting plate 19 is rotatably connected to the left support plate 18, and the L-shaped right connecting plate 21 is rotatably connected to the right support plate 20.

[0025] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and its concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. A residual material collection device for mullite heat-insulating bricks, comprising a cavity box, the box having no top cover and no bottom surface, characterized in that: The upper side wall of the box body is fixedly provided with a docking ring, the lower left side wall of the box body is rotatably connected to the left bottom door, and the lower right side wall of the box body is rotatably connected to the right bottom door; the front side walls of the left and right bottom doors are fixedly provided with front cross bolts, and the rear side walls of the left and right bottom doors are fixedly provided with rear cross bolts; the front side wall of the box body is provided with a front locking assembly, and the rear side wall of the box body is provided with a rear locking assembly.

2. The residual material collecting device of mullite heat insulation brick according to claim 1 is characterized in that: The front locking assembly includes a first shaft fixedly arranged on the front side wall of the box body, the outside of the first shaft is rotatably connected to a front swing arm, the side wall of the front swing arm is fixedly arranged with a front hook body corresponding to the front cross bolt, and the right end of the front swing arm is rotatably connected to a front driving handle; a first support plate is fixedly arranged on the right side wall of the box body, the side wall of the first support plate is fixedly arranged with a second shaft, and the front driving handle is rotatably connected to the second shaft.

3. The residual material collecting device of mullite heat insulation brick according to claim 2 is characterized in that: A front inclined plate is fixedly provided on the front side wall of the box body, a front inclined portion is fixedly provided on the side wall of the front driving handle, and the front inclined plate and the front inclined portion are connected via a first spring; a front convex plate is fixedly provided on the upper end side wall of the front driving handle, and a cross bar is fixedly connected to the inner side wall of the front convex plate.

4. The residual material collecting device of mullite heat insulation brick according to claim 3 is characterized in that: The rear locking assembly includes a third shaft fixedly arranged on the rear side wall of the box body, the outside of the third shaft is rotatably connected to a rear swing arm, the side wall of the rear swing arm is fixedly arranged with a rear hook body corresponding to the rear cross bolt, and the right end of the rear swing arm is rotatably connected to a rear driving handle; a second support plate is fixedly arranged on the right side wall of the box body, a fourth shaft is fixedly arranged on the side wall of the second support plate, and the rear driving handle is rotatably connected to the fourth shaft.

5. The residual material collecting device of mullite heat insulation brick according to claim 4 is characterized in that: A rear inclined plate is fixedly provided on the rear side wall of the box body, a rear inclined portion is fixedly provided on the side wall of the rear driving handle, and the rear inclined plate and the rear inclined portion are connected via a second spring; a rear convex plate is fixedly provided on the upper end side wall of the rear driving handle, the rear convex plate is arranged corresponding to the front convex plate, and the rear end of the cross bar is fixedly connected to the inner wall of the rear convex portion.

6. The residual material collecting device of mullite heat insulation brick according to claim 1 is characterized in that: The left side wall of the box body is fixedly provided with a left supporting plate, and the right side wall of the box body is fixedly provided with a right supporting plate; the left side wall of the left bottom door is fixedly connected with an L-shaped left connecting plate, and the right side wall of the right bottom door is fixedly connected with an L-shaped right connecting plate, the L-shaped left connecting plate is rotatably connected to the left supporting plate, and the L-shaped right connecting plate is rotatably connected to the right supporting plate.