Glass tube arranging and lifting machine
By designing a glass tube finishing hoist, using the combination of feeding plates and tooth-shaped boosting plates, the problem of difficulty in achieving glass tubes being output one by one in traditional conveyor belts is solved, the smooth and orderly output of glass tubes is achieved, and accurate counting output is provided for the packaging process.
Patent Information
- Application Number
- CN202422125878.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-30
AI Technical Summary
It is difficult for traditional conveyor belts to achieve clamping and lifting of glass tubes one by one, especially when the site is restricted and the glass tubes are fragile, it is difficult to achieve orderly output.
A glass pipe finishing hoist is designed, including a frame, butt feeding part, power part, finishing lifting part and lifting and discharge part. Through the design of the feeding plate and the toothed plate, the orderly output of the glass tubes is achieved. The power unit drives the synchronous operation of the finishing and lifting and lifting discharge part through the stepper motor and the chain.
The smooth and orderly output of the glass tube is achieved, ensuring that the glass tube is not damaged during the lifting process, and the accurate counting output of the glass tube is achieved through the counting switch, preparing for the next packaging process.
Smart Images
Figure CN222974158U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a processing device for glass tubes, in particular to a glass tube sorting and lifting machine. Background Art
[0002] Glass tubes are conveyed by a conveyor belt arranged on a workbench. During the conveying process, the glass tubes are detected by a detection unit. After detection, they need to be sorted and conveyed to a packing machine for packaging operations. When traditional conveyor belts transport tubular workpieces, the tubular workpieces are connected one by one, and it is very difficult to clamp and lift and convey the tubular workpieces one by one.
[0003] In actual production, due to site restrictions on the site, the glass tubes and the automatic packing machine need to be lifted to a certain height and output in an orderly manner, and the glass tubes are more fragile. Therefore, after the glass tubes are conveyed one by one and counted, they are then sent into the packaging machine. Summary of the Invention
[0004] In view of the above existing technical problems, the utility model provides a glass tube sorting and lifting machine, which sorts and lifts the inspected glass tubes to a certain height and then outputs them one by one in an orderly manner.
[0005] To solve the above technical problems, the utility model adopts the following technical solutions: A glass tube sorting and lifting machine includes a frame, a docking feeding part, a power part, a sorting and lifting part, and a lifting and discharging part; one end of the docking feeding part is used to dock with a feeding device, and the other end is docked with the sorting and lifting part; the sorting and lifting part is installed at the lower part of the frame, and the sorting and lifting part is provided with a loading plate. The loading plate is a long strip-shaped plate, which is evenly arranged in a ring. The front of the loading plate is inclined backward, and the space between adjacent loading plates is the conveying position for glass tubes; the lifting and discharging part is installed at the upper part of the frame, and the lifting and discharging part is provided with a lifting plate. The lifting plate is a toothed conveying plate. There are two rows of toothed plates, which are symmetrically arranged in a ring on both sides. The front of the lifting plate is inclined backward, and the space between adjacent upper and lower lifting plates is the conveying position for glass tubes. The bottoms of the two rows of lifting plates are located on both sides of the top of the loading plate; the power part is arranged at the bottom of the frame and drives the sorting and lifting part and the lifting and discharging part to run synchronously. When the glass tubes rise to the loading plate, the lifting plate runs to hook the glass tubes to the lifting and discharging part. When the lifting plate runs to convey the glass tubes to the top and circulates downward, the glass tubes fall and are sent to the next process.
[0006] Further, the power part of the utility model includes a motor seat, a stepping motor, a sprocket and a chain; the motor seat is arranged at the bottom of the frame, the stepping motor is fixed on the motor seat, the sprocket at the end of the stepping motor shaft is connected to the power shaft through a chain, the power shaft is connected to a transmission shaft through a chain, the transmission shaft directly drives the chain with the lifting plate, and at the same time the transmission shaft drives the chain with the loading plate through a shaft connection.
[0007] Further, in the present utility model, there is a groove in the middle of the rear section of the docking feeding part, and a pair of slender overlapping plates are formed on both sides. The upper surface of the docking feeding part is a flat inclined plane raceway, one end is upwardly docked with the feeding device, and the overlapping plate at the other end is downwardly connected to both sides of the loading plate.
[0008] Further, in the present utility model, the sorting and lifting part further includes a limiting plate. The limiting plate is arranged on both sides of the loading plate. The relative position of the limiting plate is behind the loading plate and is inclined backward like the loading plate, and is used to support both ends of the glass plate. The loading plate is connected to the frame through a first adjusting plate, and there are long slots on the first adjusting plate to adjust the inclination angle of the limiting plate.
[0009] Further, in the present utility model, the sorting and lifting part is further provided with a first tensioning shaft, and the first tensioning shaft is connected to the chain on the loading plate.
[0010] Further, in the present utility model, the lifting and discharging part is provided with a chain supporting plate for carrying the chain of the lifting plate. The chain supporting plate is connected to the frame through a second adjusting plate, and there are long slots on the second adjusting plate to adjust the inclination angle of the chain supporting plate; the backward inclination angle of the lifting plate is greater than that of the loading plate.
[0011] Further, in the present utility model, arc-shaped guide plates are provided at both ends of the highest point of the lifting plate. An arc-shaped protective plate is arranged on the frame above the guide plates. An arc-shaped discharging channel from top to bottom is formed between the guide plates and the protective plate. An arc-shaped guide block is arranged at the inlet end of the protective plate. A discharging plate is arranged below the discharging channel. The discharging side of the discharging plate is a guiding inclined plane; a chain guide plate is fixed on the chain below the discharging channel.
[0012] Further, in the present utility model, a counting switch is arranged on the discharging plate.
[0013] Further, in the present utility model, the power shaft is parallel to the position of the glass tube on the docking feeding part, and an induction disc is arranged on the power shaft, and a photoelectric switch is arranged on the induction disc.
[0014] Further, in the present utility model, the lifting and discharging part is further provided with a second tensioning shaft, and the second tensioning shaft is connected to the chain of the lifting plate.
[0015] The beneficial effects of adopting the above technical solution are as follows: The utility model mainly consists of a docking feeding part, a power part, a sorting and lifting part, and a lifting and discharging part. The docking feeding part can dock with the feeding device of the glass tube after detection and smoothly introduce it into the sorting and lifting part. Since the feeding plate is a long strip-shaped plate, the glass tubes are automatically leveled and straightened after entering the feeding plate, and then the feeding plate sends the glass tubes into the lifting and discharging part. The toothed plate on the lifting and discharging part can hook out the glass tubes from the feeding plate, continue to lift them to the corresponding height of the packaging machine, and then send the glass tubes out one by one in an orderly manner. There are a protective plate and a guiding plate at the top of the lifting and discharging part, and a counter is equipped, which can ensure the stable counting and output of the glass tubes and prepare for the next packaging process. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural diagram of the utility model;
[0017] Figure 2 is a schematic structural diagram of the docking feeding part of the utility model;
[0018] Figure 3 is a schematic structural diagram of the power part of the utility model;
[0019] Figure 4 is a schematic structural diagram of the sorting and lifting part of the utility model;
[0020] Figure 5 is a schematic structural diagram of the lifting and discharging part of the utility model;
[0021] Figure 6 of the utility model Figure 5 is an enlarged schematic diagram of part A;
[0022] Figure 7 of the utility model Figure 5 is an enlarged schematic diagram of part B;
[0023] In the figure: 1. Frame;
[0024] 2. Docking feeding part, 2001. Plane raceway, 2002. Lapping plate;
[0025] 3. Power part, 3001. Motor seat, 3002. Stepper motor, 3003. Sprocket, 3004. Chain;
[0026] 4. Sorting and lifting part, 4001. Limiting plate, 4002. First adjusting plate, 4003. First tensioning shaft, 4004. Transmission shaft, 4005. Feeding plate;
[0027] 5. Lifting discharging section, 5001. Lifting plate, 5002. Second tensioning shaft, 5003. Chain supporting plate, 5004. Guide block, 5005. Protection plate, 5006. Guide plate, 5007. Discharging plate, 5008. Counting switch, 5009. Chain guide plate, 5010. Induction disc, 5011. Photoelectric switch, 5012. Power shaft, 5013. Second adjusting plate;
[0028] 6. Glass tube. Specific embodiments
[0029] The present utility model will be further described in detail below with reference to the accompanying drawings.
[0030] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection" and "coupling" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection or an integral connection; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0031] An embodiment of the present utility model: As Figure 1 shown, a glass tube sorting and lifting machine includes a frame 1, a docking feeding section 2, a power section 3, a sorting and lifting section 4 and a lifting discharging section 5; one end of the docking feeding section 2 is used to dock with a feeding device, and the other end is docked with the sorting and lifting section 4; As Figure 4 shown, the sorting and lifting section 4 is installed at the lower part of the frame 1. The sorting and lifting section 4 is provided with a loading plate 4005. The loading plate 4005 is a strip-shaped long plate, which is arranged evenly in a ring. The front surface of the loading plate 4005 is inclined backward. The space between adjacent loading plates 4005 is the conveying position of the glass tube 6; As Figure 5 shown, the lifting discharging section 5 is installed at the upper part of the frame 1. The lifting discharging section 5 is provided with a lifting plate 5001. The lifting plate 5001 is a toothed conveying plate. There are two rows of toothed plates, which are symmetrically arranged in a ring on both sides. The front surface of the lifting plate 5001 is inclined backward. The space between the upper and lower adjacent lifting plates 5001 is the conveying position of the glass tube 6. The bottoms of the two rows of lifting plates 5001 are located on both sides of the top of the loading plate 4005; As Figure 3As shown in the figure, the power unit 3 is arranged at the bottom of the frame 1, driving the sorting and lifting unit 4 and the lifting and discharging unit 5 to operate synchronously. When the glass tube 6 rises to the feeding plate 4005, the lifting plate 5001 operates to hook the glass tube 6 and convey it to the lifting and discharging unit 5. When the lifting plate 5001 conveys the glass tube 6 to the top and then circulates downward, the glass tube 6 drops and is sent to the next process. The utility model is composed of four main parts: the docking feeding unit 2, the power unit 3, the sorting and lifting unit 4, and the lifting and discharging unit 5. The docking feeding unit 2 can dock with the feeding device of the glass tube 6 after detection and smoothly introduce it into the sorting and lifting unit 4. Since the feeding plate 4005 is a long strip-shaped plate, the glass tube 6 will be naturally leveled and straightened after entering the feeding plate 4005, and then the feeding plate 4005 sends the glass tube 6 to the lifting and discharging unit 5. The toothed lifting plate 5001 on the lifting and discharging unit can hook the glass tube 6 from the feeding plate 4005, continue to lift the glass tube 6 to the corresponding height of the packaging machine, and then send out the glass tubes 6 one by one in an orderly manner to prepare for the next packaging process.
[0032] In some other specific embodiments of the present utility model, the rest is the same as the above embodiment, except that, as Figure 3 shown, the power unit 3 includes a motor base 3001, a stepping motor 3002, a sprocket 3003, and a chain 3004; the motor base 3001 is arranged at the bottom of the frame 1, the stepping motor 3002 is fixed on the motor base 3001, the sprocket 3003 at the shaft end of the stepping motor 3002 is connected to the power shaft 5012 through the chain 3004, the power shaft 5012 is connected to the transmission shaft 4004 through a chain, and the chain with the lifting plate 5001 is directly driven on the transmission shaft 4004. At the same time, the transmission shaft 4004 drives the chain with the feeding plate 4005 through a shaft connection. The transmission shaft 4004 is a common shaft for the feeding plate 4005 and the lifting plate 5001, realizing that the sorting and lifting unit 4 and the lifting and discharging unit 5 use the same power and operate synchronously in a step-by-step manner.
[0033] In some other specific embodiments of the present utility model, the rest is the same as the above embodiment, except that, as Figure 2 shown, there is a groove in the middle of the rear section of the docking feeding unit 2, and a pair of slender overlapping plates 2002 are formed on both sides. The upper surface of the docking feeding unit 2 is a flat inclined plane raceway 2001, one end is upward and docks with the feeding device, and the other end overlapping plate 2002 is downward and connected to both sides of the feeding plate 4005. Since the upper surface of the docking feeding unit 2 is an inclined plane raceway 2001, when the glass tube 6 enters the plane raceway 2001 from the feeding device, it will roll to the end of the docking feeding unit 2 by its own gravity. When the sorting and lifting unit 4 operates, whenever the feeding plate 4005 rotates to the corresponding position, a single glass tube 6 will automatically roll into the feeding plate 4005, and the remaining glass tubes 6 will be orderly stacked and arranged on the plane raceway 2001.
[0034] In some other specific embodiments of the present utility model, the rest is the same as the above embodiments, except that, as Figure 4 shown, the sorting and lifting part 4 further includes a limiting plate 4001, which is arranged on both sides of the loading plate 4005. The relative position of the limiting plate 4001 is behind the loading plate 4005 and is inclined backward like the loading plate 4005, and is used to support both ends of the glass plate 12. The loading plate 4005 is connected to the frame 6 through a first adjusting plate 4002. There are long holes on the first adjusting plate 4002 to adjust the inclination angle of the limiting plate 4001. By adjusting the inclination angle of the limiting plate 4001, the relative position between the limiting plate 4001 and the loading plate 4005 is changed. Adjusting the limiting plate 4001 forward reduces the space inside the loading plate 4005, and can adapt to the glass tube 6 with a small diameter. On the contrary, adjusting the limiting plate 4001 backward increases the space inside the loading plate 4005, and can adapt to the glass tube 6 with a large diameter, ensuring that only a single glass tube can enter the loading plate 4005 and realizing one-by-one transportation.
[0035] In some other specific embodiments of the present utility model, the rest is the same as the above embodiments, except that, as Figure 4 shown, the sorting and lifting part 4 is also provided with a first tensioning shaft 4003, and the first tensioning shaft 4003 is connected to the chain of the loading plate 4005. The tension of the loading plate 4005 can be adjusted through the first tensioning shaft 4003.
[0036] In some other specific embodiments of the present utility model, the rest is the same as the above embodiments, except that, as Figure 5 shown, the lifting and discharging part 5 is provided with a chain support plate 5003 for carrying the chain of the lifting plate 5001. The chain support plate 5003 is connected to the frame 6 through a second adjusting plate 5013. There are long holes on the second adjusting plate 5013 to adjust the inclination angle of the chain support plate 5003; in addition to carrying the chain to prevent sagging, the chain support plate 5003 can also assist in supporting the glass tube. The backward inclination angle of the lifting plate 5001 is greater than that of the loading plate 4005 to ensure that the glass tube 6 can be lifted smoothly. The backward inclination angle of the lifting plate 5001 is adjusted according to the feeding height of the packaging machine to ensure that the discharging end can be docked with the packaging machine.
[0037] In some other specific embodiments of the present utility model, the rest is the same as the above embodiments, except that, as Figure 6As shown, arc-shaped guide plates 5006 are provided at both ends of the highest point of the lifting plate 5001. An arc-shaped protective plate 5005 is provided on the frame 6 above the guide plates 5006. An arc-shaped discharge channel from top to bottom is formed between the guide plates 5006 and the protective plate 5005 to ensure that the glass tube 6 transitions to the falling direction. An arc-shaped guide block 5004 is provided at the inlet end of the protective plate 5005 to guide the glass tube 6 and prevent deviation. A discharge plate 5007 is provided below the discharge channel. The discharge side of the discharge plate 5007 is an inclined surface to facilitate the discharge of the glass tube 6. A chain guide plate 5009 is fixed on the chain below the discharge channel, similar to the chain support plate 5003, which can prevent the vertical part of the chain from shaking when the glass tube descends.
[0038] In some other specific embodiments of the present invention, the rest is the same as the above embodiments, except that, as Figure 6 shown, a counting switch 5008 is provided on the discharge plate 5007. When the glass tube falls onto the inclined surface of the discharge plate 5007, it hits the counting switch 5008 to achieve counting output.
[0039] In some other specific embodiments of the present invention, the rest is the same as the above embodiments, except that, as Figure 7 shown, the power shaft 5012 is parallel to the position of the glass tube 6 on the docking feeding part 2. An induction disc 5010 is provided on the power shaft 5012, and a photoelectric switch 5011 is provided on the induction disc 5010. When a glass tube 6 enters the docking feeding part 2, the photoelectric switch 5011 can start the stepping motor 3002 through the signal fed back by the induction disc 5010 to achieve stepping lifting.
[0040] In some other specific embodiments of the present invention, the rest is the same as the above embodiments, except that, as Figure 7 shown, a second tensioning shaft 5002 is further provided in the lifting and discharging part 5. The second tensioning shaft 5002 is connected to the chain of the lifting plate 5001. The tension of the lifting plate 5001 can be adjusted through the second tensioning shaft 5002.
[0041] The working process of the present utility model in combination with the above embodiments is as follows: When a glass tube 6 enters the docking feeding part 2, the photoelectric switch 5011 can start the stepping motor 3002 through the signal fed back by the induction disc 5010. The stepping motor 3002 is driven in a stepping manner, the power shaft 5012 rotates, and drives the transmission shaft 4004 to rotate. Since the transmission shaft 4004 is the common shaft of the feeding plate 4005 and the lifting plate 5001, the feeding plate 4005 and the lifting plate 5001 operate synchronously. When the feeding plate 4005 rotates to the corresponding position of the docking feeding part 2, the glass tube 6 automatically rolls into the feeding plate 4005. Due to the space of the feeding plate 4005 and the action of the limiting plate 4001, only one glass tube 6 can enter. The feeding plate 4005 is lifted to the highest point, and the glass tube 6 is hooked out by the lifting plate 5001 at the bottom of the lifting and discharging part 5, and continues to be lifted with the lifting plate 5001. When the lifting plate 5001 is lifted to the highest point, the glass tube 6 enters the discharging channel formed between the guiding plate 5006 and the protective plate 5005, and moves downward to the discharging plate 5007. The glass tube 6 is smoothly exported along the inclined surface of the discharging plate 5007. When the glass tube falls onto the inclined surface of the discharging plate 5007, it hits the counting switch 5008 to achieve counting output.
[0042] Of course, the above embodiments are only used to illustrate the technical concept and features of the present utility model, and its purpose is to enable those who are familiar with this technology to understand the content of the present utility model and implement it accordingly, and it cannot be used to limit the protection scope of the present utility model. Any equivalent transformation or modification made according to the spirit of the main technical solution of the present utility model should be covered within the protection scope of the present utility model.
Claims
1. A glass tube arranging and lifting machine, characterized in that: It includes a frame, a docking feeding part, a power part, a sorting and lifting part, and a lifting and discharging part; One end of the docking feeding part is used to dock with the feeding device, and the other end is docked with the finishing and lifting part; The arranging and lifting part is installed at the lower part of the frame, and is provided with a loading plate, which is a strip-shaped long plate, evenly arranged in a ring shape, with the front of the loading plate tilted backward, and the glass tube conveying position is between adjacent loading plates; The lifting and discharging part is installed on the upper part of the frame, and the lifting and discharging part is provided with a lifting plate, which is a toothed conveying plate. There are two rows of toothed plates, which are symmetrically arranged in a ring on both sides. The front of the lifting plate is tilted backward, and the conveying position of the glass tube is between the upper and lower adjacent lifting plates. The bottoms of the two rows of lifting plates are located on both sides of the top of the loading plate. The power unit is arranged at the bottom of the frame, driving the sorting and lifting unit and the lifting and discharging unit to operate synchronously. When the glass tube rises to the loading plate, the lifting plate operates to hook the glass tube to the lifting and discharging unit. When the lifting plate operates to transport the glass tube to the top and circulates downward, the glass tube falls and is sent to the next process.
2. A glass tube arranging and lifting machine according to claim 1, characterized in that: The power unit includes a motor seat, a stepper motor, a sprocket and a chain; the motor seat is arranged at the bottom of the frame, the stepper motor is fixed on the motor seat, the sprocket at the end of the stepper motor shaft is connected to the power shaft through a chain, the power shaft is connected to the transmission shaft through the chain, the transmission shaft directly drives the chain with the raising plate, and the transmission shaft drives the chain with the feeding plate through the shaft connection.
3. A glass tube arranging and lifting machine according to claim 1 or 2, characterized in that: There is a groove in the middle of the rear section of the docking feed part, and a pair of slender lap plates are formed on both sides. The upper surface of the docking feed part is a flat inclined plane raceway, one end of which is connected to the feeding device upward, and the other end of the lap plate is connected downward to both sides of the loading plate.
4. A glass tube arranging and lifting machine according to claim 1 or 2, characterized in that: The sorting and lifting part also includes a limit plate, which is arranged on both sides of the loading plate. The limit plate is relatively positioned behind the loading plate and tilted backward like the loading plate, and is used to support both ends of the glass plate. The loading plate is connected to the frame through a first adjusting plate, and the first adjusting plate has a long hole to adjust the inclination angle of the limit plate.
5. The glass tube arranging and lifting machine according to claim 2, characterized in that: The finishing and lifting part is also provided with a first tensioning shaft, and the first tensioning shaft is connected to the chain of the loading plate.
6. The glass tube arranging and lifting machine according to claim 2, characterized in that: The lifting and discharging part is provided with a chain support plate for carrying the lifting plate chain, and the chain support plate is connected to the frame through a second adjusting plate, and the second adjusting plate has a long hole to adjust the inclination angle of the chain support plate; the rearward inclination angle of the lifting plate is greater than that of the loading plate.
7. The glass tube arranging and lifting machine according to claim 2, characterized in that: Arc-shaped guide plates are arranged at both ends of the highest point of the raising plate, an arc-shaped protective plate is arranged on the frame above the guide plate, a circular arc-shaped discharge channel from top to bottom is formed between the guide plate and the protective plate, an arc-shaped guide block is arranged at the inlet end of the protective plate, a discharge plate is arranged below the discharge channel, and the discharge side of the discharge plate is a guiding inclined surface; a chain guide plate is fixed on the chain below the discharge channel.
8. The glass tube arranging and lifting machine according to claim 7, characterized in that: A counting switch is arranged on the discharging plate.
9. The glass tube arranging and lifting machine according to claim 2, characterized in that: The power shaft is parallel to the glass tube on the docking feed part, and an induction disk is arranged on the power shaft, and a photoelectric switch is arranged on the induction disk.
10. The glass tube arranging and lifting machine according to claim 2, characterized in that: The lifting and discharging part is also provided with a second tensioning shaft, and the second tensioning shaft is connected to the chain of the lifting plate.