Flat product winding machine
By designing a winding machine including a slip module, the problem of difficulty in automating the winding flat product in the prior art is solved, and an efficient and precise winding process is achieved, suitable for products of different types and sizes.
Patent Information
- Application Number
- CN202421786148.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The prior art is difficult to effectively automate flat and irregular products such as winding mica sheets, resulting in low product quality and production efficiency.
A winding machine including a winding assembly, a slip module, a wiring discharging assembly and a wire feeding and cutting assembly is designed. The sliding module realizes three-dimensional movement of the wire-feeding and cutting components through left, front and back and upper and lower linear sliding table modules, ensuring the precise conveying and positioning of the wire during winding.
It significantly improves the accuracy and stability of the winding machine when dealing with long flat and irregular products, enhances its ability to adapt to different product types and sizes, and improves winding quality and production efficiency.
Smart Images
Figure CN222974560U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of winding machines, in particular to a winding machine for flat products. Background Art
[0002] Mica sheet heaters are in huge demand due to their excellent performance, but there is no automated equipment that can meet the requirements of large-scale processing and production. This is mainly because it is difficult to wind mica sheets, which are flat and irregular products, and conventional winding machines are difficult to handle, resulting in low product quality and production efficiency.
[0003] Therefore, it is necessary to further improve and perfect the existing technology to overcome these deficiencies, and the present utility model is made based on this situation. Summary of the Utility Model
[0004] The purpose of the present utility model is to overcome the deficiencies of the existing technology and provide a winding machine with high efficiency and suitable for flat products.
[0005] The present utility model is realized through the following technical solutions:
[0006] To solve the above technical problems, the present utility model provides a winding machine for flat products, including a frame, and the frame is provided with:
[0007] A winding assembly, the winding assembly includes two clamping units arranged oppositely left and right on the frame, the clamping unit includes a winding bracket, a clamping jaw rotatably arranged on the winding bracket and used for clamping flat products, and a clamping driver for driving the clamping jaw to open and close, and at least one clamping jaw is connected with a winding rotation driver for driving it to rotate, and at least one winding bracket is connected with a translation driver for driving it to move left and right;
[0008] A sliding module, the sliding module includes a left and right linear slide table module, a front and back linear slide table module arranged at the output end of the left and right linear slide table module, and an up and down linear slide table module arranged at the output end of the front and back linear slide table module;
[0009] A wire feeding assembly, the wire feeding assembly is arranged at the output end of the left and right linear slide table module;
[0010] A wire feeding and wire cutting assembly, the wire feeding and wire cutting assembly is arranged at the output end of the up and down linear slide table module.
[0011] In order to further solve the technical problems to be solved by the present utility model, in the winding machine for flat products provided by the present utility model, the left and right linear slide table module, the front and back linear slide table module, and the up and down linear slide table module are ball screw slide table modules, rack and pinion linear modules, belt linear modules or linear motor linear modules.
[0012] In order to further solve the technical problems to be solved by the present utility model, in a flat product winding machine provided by the present utility model, the wire feeding and cutting assembly includes a wire outlet seat, a wire outlet nozzle rotatably arranged on the wire outlet seat, a wire cutting device arranged in front of the wire outlet nozzle, and a wire pressing device arranged behind the wire outlet nozzle.
[0013] In order to further solve the technical problems to be solved by the present utility model, in a flat product winding machine provided by the present utility model, the wire outlet nozzle is connected with a wire outlet rotation driver for driving it to rotate.
[0014] In order to further solve the technical problems to be solved by the present utility model, in a flat product winding machine provided by the present utility model, the wire cutting device includes a wire cutting scissors, an approaching driver for driving the wire cutting scissors to approach and move away from the wire outlet nozzle, and a cutting driver for driving the wire cutting scissors to open and close.
[0015] In order to further solve the technical problems to be solved by the present utility model, in a flat product winding machine provided by the present utility model, the wire pressing device includes a wire pressing seat, a lower pressing block arranged on the wire pressing seat, a wire pressing driver arranged on the wire pressing seat, an upper pressing block arranged at the output end of the wire pressing driver and capable of lifting to cooperate with the lower pressing block to press the wire, and a front and rear driver arranged between the wire outlet seat and the wire pressing seat and used for driving the wire pressing seat to move back and forth.
[0016] In order to further solve the technical problems to be solved by the present utility model, in a flat product winding machine provided by the present utility model, an anti-jumping guide wheel is also rotatably arranged on the wire pressing seat.
[0017] In order to further solve the technical problems to be solved by the present utility model, in a flat product winding machine provided by the present utility model, the wire feeding assembly includes a wire feeding frame, a wire feeding reel rotatably arranged on the wire feeding frame, a wire feeding driver for driving the wire feeding reel to rotate, and a wire feeding controller for adjusting the wire feeding tension. A plurality of tension adjusting rollers are arranged in the wire feeding controller.
[0018] Compared with the prior art, the present utility model has the following advantages:
[0019] The main innovation of the present utility model lies in the design and application of the sliding module. The sliding module is composed of linear modules in three directions, namely, a left-right linear sliding table module, a front-rear linear sliding table module, and an up-down linear sliding table module. These modules achieve the flexible three-dimensional movement of the wire feeding and cutting assembly during the winding process through precise linear motion technology. The specific advantages are as follows:
[0020] Three-dimensional movement ability: The setting of the sliding module enables the wire feeding and cutting component to move flexibly in three directions: left and right, front and back, and up and down while winding the wire. This three-dimensional movement ability significantly improves the accuracy and flexibility of wire feeding and positioning.
[0021] Precise wire winding: Since the sliding module can precisely control the position of the wire feeding and cutting component, the wire can be accurately fed and wound onto the product, ensuring the uniformity and tightness of the wire winding. This is particularly important for winding long and flat or irregular products, effectively avoiding problems such as loose or misaligned wire winding caused by inaccurate positioning.
[0022] Strong adaptability: The design of the sliding module enables the winding machine to adapt to different types and sizes of flat products.
[0023] Improve efficiency: Since the sliding module can adjust the position of the wire feeding and cutting component in real time during the wire winding process, it greatly shortens the time for wire feeding and positioning, improving the efficiency of the entire wire winding process.
[0024] Through the above innovative design, the utility model not only significantly improves the accuracy and stability of the winding machine when processing long and flat or irregular products, but also enhances its ability to adapt to different product types and sizes, thus meeting diverse production requirements. These advantages enable the winding machine of the utility model to significantly improve the winding quality and production efficiency. Description of the Drawings
[0025] The following further details the specific embodiments of the utility model in conjunction with the drawings, where:
[0026] Figure 1 is the three-dimensional structure schematic diagram of the utility model;
[0027] Figure 2 is the three-dimensional structure schematic diagram of the winding component;
[0028] Figure 3 is the sectional view schematic diagram of the winding component;
[0029] Figure 4 is the three-dimensional structure schematic diagram of the sliding module;
[0030] Figure 5 is the three-dimensional structure schematic diagram of the wire feeding and cutting component;
[0031] Figure 6 is the three-dimensional structure schematic diagram of the wire releasing component. Specific Embodiments
[0032] To enable those skilled in the art to better understand the technical solutions of the utility model, the following further details the utility model in conjunction with the drawings and specific embodiments.
[0033] The utility model provides a wire winding machine specially designed for flat products, and its structure is as Figures 1 to 6 shown. The wire winding machine includes the following main components:
[0034] ① Frame 1: As the basic structure of the entire device, frame 1 supports and fixes other components.
[0035] ② Wire winding component: This component includes two clamping units 2 arranged oppositely on frame 1. Each clamping unit 2 consists of the following parts:
[0036] - Wire winding bracket 21: Used to support and fix the clamping jaw 22.
[0037] - Clamping jaw 22: Rotationally arranged on wire winding bracket 21, used to clamp flat products (such as mica sheets). The left and right clamping jaws 22 respectively clamp the left and right ends of the product. The design of clamping jaw 22 ensures the stability and accuracy of the product during wire winding.
[0038] - Clamping drive 23: Used to drive the opening and closing of clamping jaw 22 for easy loading and unloading of the product. Clamping drive 23 is preferably a cylinder.
[0039] - Wire winding rotation drive 24: At least one clamping jaw 22 is connected with wire winding rotation drive 24, used to drive clamping jaw 22 to rotate, so as to realize wire winding. Wire winding rotation drive 24 is preferably a motor.
[0040] - Translation drive 25: At least one wire winding bracket 21 is connected with translation drive 25, used to drive wire winding bracket 21 to move left and right to adjust the distance between the left and right clamping jaws 22 to adapt to clamping products of different lengths. Translation drive 25 is preferably a cylinder or a ball screw structure driven by a motor.
[0041] ③ Sliding module 3: This module includes three linear slide table modules, namely:
[0042] - Left - right linear slide table module 31: Used to control the left - right movement of the wire feeding component 4.
[0043] - Front - rear linear slide table module 32: Arranged at the output end of the left - right linear slide table module 31, used to control the front - rear movement of the up - down linear slide table module 33.
[0044] - Up - down linear slide table module 33: Arranged at the output end of the front - rear linear slide table module 32, used to control the up - down movement of the wire feeding and wire cutting component 5.
[0045] ④ Wire feeding component 4: Arranged at the output end of the left - right linear slide table module 31, used to provide the wire required for wire winding.
[0046] ⑤Wire Feeding and Cutting Assembly 5: It is arranged at the output end of the up-and-down linear sliding table module 33 and is used to control the feeding and cutting of wire.
[0047] The wire winding process is as follows:
[0048] 1) Product Loading: First, the operator places the flat product between the jaws 22 of the two clamping units 2. The translation driver 25 is activated to adjust the distance between the left and right jaws 22. At the same time, the clamping driver 23 is activated to close the jaws 22 and firmly clamp the product.
[0049] 2) Wire Winding Operation: The wire winding rotation driver 24 is activated to drive the jaws 22 to rotate; at the same time, the wire feeding assembly 4 is activated to start supplying wire; at the same time, the wire feeding and cutting assembly 5 is activated to start winding the wire around the product; at the same time, the left-and-right linear sliding table module 31, the front-and-back linear sliding table module 32, and the up-and-down linear sliding table module 33 work together, enabling the wire feeding and cutting assembly 5 to adjust its position in three directions of up-and-down, left-and-right, and front-and-back while winding the wire, ensuring that the wire is wound around the product evenly and tightly.
[0050] 3) Product Unloading: After the wire winding is completed, the wire feeding and cutting assembly 5 cuts the wire. Then the clamping driver 23 opens the jaws 22, and the translation driver 25 retracts. The operator takes out the product with the wound wire from the clamping unit 2.
[0051] Through the above steps, the wire winding machine of the present utility model can efficiently and accurately complete the wire winding work for flat products, greatly improving the production efficiency and product quality.
[0052] In a preferred embodiment of the present utility model, the left-and-right linear sliding table module 31, the front-and-back linear sliding table module 32, and the up-and-down linear sliding table module 33 adopt high-precision linear motion technologies to ensure the accuracy and stability during the wire winding process. These sliding table modules can adopt the following types:
[0053] 1) Ball Screw Sliding Table Module: This module realizes high-precision linear motion through the cooperation of a ball screw and a nut.
[0054] 2) Rack and Pinion Linear Module: The rack and pinion linear module converts rotational motion into linear motion through the meshing of a gear and a rack.
[0055] 3) Belt Linear Module: The belt linear module uses the transmission of a synchronous belt and belt pulleys to realize linear motion.
[0056] 4) Linear Motor Linear Module: The linear motor linear module directly converts electrical energy into linear motion without traditional mechanical transmission components.
[0057] The main innovation of this utility model lies in the design and application of the sliding module 3. The sliding module 3 is composed of linear modules in three directions, namely the left-right linear slide table module 31, the front-back linear slide table module 32, and the up-down linear slide table module 33. These modules achieve flexible three-dimensional movement of the wire feeding and cutting assembly 5 during the winding process through precise linear motion technology.
[0058] Specific advantages:
[0059] 1) Three-dimensional movement ability: The setting of the sliding module 3 enables the wire feeding and cutting assembly 5 to flexibly move in three directions: left-right, front-back, and up-down while winding the wire. This three-dimensional movement ability significantly improves the accuracy and flexibility of wire feeding and positioning.
[0060] 2) Precise winding: Since the sliding module 3 can precisely control the position of the wire feeding and cutting assembly 5, the wire can be accurately fed and wound onto the product, thus ensuring the uniformity and tightness of winding. This is particularly important for winding long and flat or irregular products, and can effectively avoid problems such as loose or misaligned winding caused by inaccurate positioning.
[0061] 3) Strong adaptability: The design of the sliding module 3 enables the winding machine to adapt to different types and sizes of flat products. Whether it is smaller precision parts or larger industrial components, the best winding effect can be achieved by adjusting the motion parameters of the sliding module, meeting diverse production requirements.
[0062] 4) Improved efficiency: Since the sliding module 3 can adjust the position of the wire feeding and cutting assembly in real time during the winding process, it greatly shortens the time for wire feeding and positioning, improving the efficiency of the entire winding process. Compared with traditional manual operations or semi-automatic equipment, the winding machine of this utility model has significant advantages in production speed and efficiency.
[0063] Through the above innovative design, this utility model not only significantly improves the accuracy and stability of the winding machine when processing long and flat or irregular products, but also enhances its ability to adapt to different product types and sizes, thus meeting diverse production requirements. These advantages enable the winding machine of this utility model to significantly improve the winding quality and production efficiency.
[0064] More specifically, the wire feeding and cutting assembly 5 includes a wire outlet seat 51, a wire outlet nozzle 52, a wire cutting device 53, and a wire pressing device 54.
[0065] The wire outlet nozzle 52 is rotatably arranged on the wire outlet seat 51 and is used to guide the output of the wire. The wire outlet nozzle 52 is connected with a wire outlet rotary driver 521 (the rotary driver 521 is preferably a stepping motor), and this driver is used to drive the wire outlet nozzle 52 to rotate. The end of the wire outlet nozzle 52 is provided with a flat wire outlet. When the wire outlet nozzle 52 rotates, it can adjust the output direction and angle of the wire to ensure that the wire can be accurately wound on the product.
[0066] More specifically, the wire cutting device 53 is arranged in front of the wire outlet nozzle 52 and includes a wire cutting scissors 531, a proximity driver 532, and a cutting driver 533. The wire cutting scissors 531 are used to cut the wire. The proximity driver 532 is preferably a cylinder and is used to drive the wire cutting scissors 531 to approach and move away from the wire outlet nozzle 52 to facilitate the wire cutting operation. The cutting driver 533 is preferably a cylinder and is used to drive the wire cutting scissors 531 to open and close to cut the wire.
[0067] More specifically, the wire pressing device 54 is arranged behind the wire outlet nozzle 52 and includes a wire pressing seat 541, a lower pressing block 542, a wire pressing driver 543, an upper pressing block 544, and a front-back driver 545. The lower pressing block 542 is arranged on the wire pressing seat 541 and is used to press the wire. The wire pressing driver 543 is preferably a cylinder and is arranged on the wire pressing seat 541 and is used to drive the upper pressing block 544 to move up and down. The upper pressing block 544 is arranged at the output end of the wire pressing driver 543 and can move up and down to cooperate with the lower pressing block 542 to press the wire to ensure the stability and tightness of the wire during the winding process. The front-back driver 545 is preferably a cylinder and is arranged between the wire outlet seat 51 and the wire pressing seat 541 and is used to drive the wire pressing seat 541 to move back and forth to adjust the position of the wire pressing device to adapt to different winding requirements.
[0068] More specifically, an anti-jumping guide wheel 546 is also rotatably arranged on the wire pressing seat 541. This guide wheel is used to guide the wire to prevent the wire from jumping or deviating from the predetermined path during the winding process to ensure the continuity and smoothness of the winding.
[0069] Through the above detailed structural design, the wire feeding and cutting assembly 5 can achieve the precise feeding, cutting, and pressing of the wire during the winding process to ensure that the wire can be evenly and tightly wound on the product. This design not only improves the quality and efficiency of the winding but also enhances the adaptability of the winding machine to different types and sizes of products and meets the diverse production requirements.
[0070] More specifically, in a more specific embodiment of the present utility model, the structural design of the wire paying-off assembly 4 aims to ensure the stable feeding and proper tension control of the wire during the winding process. The following are the detailed components of the wire paying-off assembly 4 and their functions:
[0071] Wire pay-off stand 41: The wire pay-off stand 41 is the basic part of the wire pay-off assembly 4, which provides support and fixation for the wire pay-off reel 42, the wire pay-off driver 43, and the wire pay-off controller 44.
[0072] Wire pay-off reel 42: The wire pay-off reel 42 is rotatably arranged on the wire pay-off stand 41 and is used to store the wire to be wound. The design of the wire pay-off reel 42 should ensure that the wire can be smoothly released from the reel to avoid wire entanglement or knotting.
[0073] Wire pay-off driver 43: The wire pay-off driver 43 is used to drive the wire pay-off reel 42 to rotate to achieve continuous release of the wire. The wire pay-off driver 43 usually uses a motor for driving, and its rotational speed and torque can be adjusted according to the winding requirements to ensure smooth release of the wire.
[0074] Wire pay-off controller 44: The wire pay-off controller 44 is used to adjust the wire tension during the wire pay-off process to ensure that the wire maintains an appropriate tension during the winding process to avoid being too tight or too loose. The wire pay-off controller 44 is provided with a plurality of tension adjusting rollers 441, and these adjusting rollers can change the wire tension by adjusting their positions and angles.
[0075] Through the above detailed structural design, the wire pay-off assembly 4 can achieve stable release of the wire and appropriate tension control during the winding process, ensuring that the wire can be evenly and tightly wound on the product.
Claims
1. A flat product winding machine, characterized in that: The invention comprises a frame (1), wherein the frame (1) is provided with: A winding assembly, the winding assembly comprising two clamping units (2) arranged on a frame (1) on the left and the right relative to each other, the clamping unit (2) comprising a winding support (21), a clamping jaw (22) rotatably arranged on the winding support (21) and used to clamp a flat product, and a clamping driver (23) used to drive the clamping jaw (22) to open and close, at least one of the clamping jaws (22) is connected to a winding rotation driver (24) used to drive the rotation thereof, and at least one of the winding supports (21) is connected to a translation driver (25) used to drive the left and right movement thereof; A sliding module (3), the sliding module (3) comprising left and right linear slide modules (31), front and rear linear slide modules (32) arranged at output ends of the left and right linear slide modules (31), and upper and lower linear slide modules (33) arranged at output ends of the front and rear linear slide modules (32); A wire-paying assembly (4), wherein the wire-paying assembly (4) is arranged at output ends of the left and right linear slide modules (31); A wire feeding and cutting assembly (5), wherein the wire feeding and cutting assembly (5) is arranged at the output end of the upper and lower linear slide modules (33).
2. A flat product winding machine according to claim 1, characterized in that: The left and right linear slide modules (31), the front and rear linear slide modules (32) and the upper and lower linear slide modules (33) are ball screw slide modules, rack and pinion linear modules, belt linear modules or linear motor linear modules.
3. A flat product winding machine according to claim 1, characterized in that: The wire feeding and cutting assembly (5) comprises a wire outlet seat (51), a wire outlet nozzle (52) rotatably arranged on the wire outlet seat (51), a wire cutting device (53) arranged in front of the wire outlet nozzle (52), and a wire pressing device (54) arranged behind the wire outlet nozzle (52).
4. A flat product winding machine according to claim 3, characterized in that: The wire outlet nozzle (52) is connected to a wire outlet rotation driver (521) for driving the wire outlet nozzle (52) to rotate.
5. A flat product winding machine according to claim 3, characterized in that: The wire cutting device (53) comprises a wire cutting scissors (531), an approaching driver (532) for driving the wire cutting scissors (531) to approach and move away from a wire outlet nozzle (52), and a cutting driver (533) for driving the wire cutting scissors (531) to open and close.
6. A flat product winding machine according to claim 3, characterized in that: The wire pressing device (54) comprises a wire pressing seat (541), a lower pressing block (542) arranged on the wire pressing seat (541), a wire pressing driver (543) arranged on the wire pressing seat (541), an upper pressing block (544) arranged at the output end of the wire pressing driver (543) and capable of rising and falling to cooperate with the lower pressing block (542) to press the wire, and a front and rear driver (545) arranged between the wire outlet seat (51) and the wire pressing seat (541) and used for driving the wire pressing seat (541) to move forward and backward.
7. A flat product winding machine according to claim 6, characterized in that: The wire pressing seat (541) is also rotatably provided with a wire jumping prevention guide wheel (546).
8. A flat product winding machine according to claim 1, characterized in that: The wire-paying assembly (4) comprises a wire-paying frame (41), a wire-paying reel (42) rotatably arranged on the wire-paying frame (41), a wire-paying driver (43) for driving the wire-paying reel (42) to rotate, and a wire-paying controller (44) for adjusting the tension of the wire, wherein a plurality of tension-adjusting rollers (441) are arranged inside the wire-paying controller (44).