Continuous take-up machine for galvanized wire manufacturing
By designing the coordination between moving columns and springs in a continuous wire reel for galvanized wire manufacturing, the removal of the wire reel is facilitated, and the coordination of limiting columns, handrails and springs is used to fix the wire reel, which solves the problems of complex maintenance and unstable equipment when reels are replaced in the prior art, and efficient maintenance and equipment stability are achieved.
Patent Information
- Application Number
- CN202421790433.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-26
AI Technical Summary
When replacing the wire reel of the existing continuous wire reel for galvanized wire, some or all components of the wire reel are required to be disassembled, resulting in complex maintenance and high cost, and the tightening and loosening of bolts and nuts is complicated, which increases the difficulty of operation.
A continuous wire retractor for manufacturing galvanized wire is designed. Through the cooperation of moving columns and springs, convenient wire retractors are realized, simplifying the disassembly process, and fixing wire retractors through the cooperation of limit columns, handrails and springs to ensure the stability of the equipment.
The design reduces production line downtime, improves maintenance efficiency, reduces maintenance costs, simplifies operating procedures, extends the service life of the equipment, and improves the stability and production efficiency of the equipment.
Smart Images
Figure CN222974565U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire winding, and more specifically, the utility model relates to a continuous wire winding machine for manufacturing galvanized wire. Background Art
[0002] The continuous wire winding machine for manufacturing galvanized wire, as the name implies, is one of the key equipment on the galvanized wire production line, mainly responsible for continuously and neatly winding the steel wire or iron wire after galvanizing treatment, so as to facilitate subsequent packaging, transportation and use. This kind of equipment is widely used in many fields such as metal product processing, construction, agriculture, transportation, etc. At present, the continuous wire winding machine for manufacturing galvanized wire widely adopts the fastening method of bolts and nuts to realize the stable connection between the wire winding machine and the wire winding drum. However, this traditional connection method exposes obvious drawbacks when facing the replacement of the wire winding drum. Since the replacement of different specifications or damaged drums requires the disassembly of some or all components of the wire winding machine, the whole maintenance process becomes complex and lengthy, and the cost also increases accordingly. In addition, the operation of tightening and loosening bolts and nuts is cumbersome, which not only requires the operator to have professional skills, but also requires the use of specific tools, which undoubtedly increases the operation difficulty and has an adverse impact on production efficiency and equipment flexibility. Summary of the Utility Model
[0003] In order to overcome the deficiencies of the prior art, the utility model provides a continuous wire winding machine for manufacturing galvanized wire, which has the advantage of being convenient for disassembling and assembling the wire winding drum.
[0004] The technical solution of the utility model is as follows:
[0005] A continuous wire winding machine for manufacturing galvanized wire, including a workbench, a support column is fixedly installed inside the workbench, a limit groove is opened inside the support column, a limit block is movably installed in the limit groove, a moving column is fixedly installed inside the limit block, a moving column is fixedly installed on the outer surface of the moving column, a limit shaft is installed on the outer surface of the moving column, a first spring is fixedly installed between the limit shaft and the moving column, a wire winding drum is fixedly installed on the outer surface of the limit shaft, and a second spring is fixedly installed inside the support column.
[0006] As a preferred technical solution of the utility model,
[0007] A support frame is fixedly installed on the top of the workbench, a box body is fixedly installed on the top of the support frame, a limit hole is opened inside the wire winding drum, a limit column is movably installed inside the limit hole, one end of the limit column penetrates inside the support frame, one end of the support frame is fixedly installed with a pull rod, and the pull rod penetrates inside the box body, a third spring is fixedly installed between the limit column and the box body, and a handrail is fixedly installed on the outer surface of the moving column.
[0008] As a preferred technical solution of the present utility model, a first gear is fixedly installed on the left side of the support column, a motor is fixedly installed on the right side of the workbench, a second gear is fixedly installed at the output end of the motor, and the motor and the second gear are meshed with each other by teeth.
[0009] As a preferred technical solution of the present utility model, a groove box is fixedly installed on the left side of the workbench, a T-shaped block is movably installed inside the groove box, and a tool box is fixedly installed on the left side of the T-shaped block.
[0010] As a preferred technical solution of the present utility model, columns are fixedly installed at the bottom of the workbench, bases are fixedly installed at the bottoms of the columns, and the bases and the columns are grouped in pairs, with a total of four groups at the bottom of the workbench.
[0011] As a preferred technical solution of the present utility model, the inner diameter value of the groove box is equal to the outer diameter value of the T-shaped block, and the inside of the groove box is designed with a smooth surface.
[0012] As a preferred technical solution of the present utility model, a support seat is fixedly installed on the right side of the workbench, and the inside of the support seat presents a U-shaped shape.
[0013] As a preferred technical solution of the present utility model, the armrests are in two identical shapes, and the armrests are made of stainless steel.
[0014] As a preferred technical solution of the present utility model, a first fixed column is fixedly installed on the right side of the box body, a limiting workpiece is fixedly installed on the outer surface of the first fixed column, and a second fixed column is fixedly installed on one side of the box body.
[0015] As a preferred technical solution of the present utility model, the limiting holes are in a circumferential array inside the wire take-up reel, and the internal length distance of the limiting holes is less than the length distance of the limiting posts.
[0016] The working principle and beneficial effects of the present utility model are as follows:
[0017] 1. Compared with the traditional wire take-up machine, the wire take-up machine of the present utility model facilitates the disassembly of the wire take-up reel through the cooperation between the moving column and the first spring, reduces the downtime of the production line, ensures efficient overall operation, simplifies the disassembly process, avoids the cumbersome operations of the traditional complex structure, reduces the operation difficulty, thereby improving the maintenance efficiency. In addition, this design effectively reduces the risk of equipment damage caused by improper operation, further reduces the maintenance cost. At the same time, the quick disassembly mechanism promotes timely inspection and replacement, helps prevent wear problems caused by long-term use, significantly extends the service life of the equipment, and provides strong support for the continuous and efficient production of enterprises.
[0018] 2. Compared with traditional wire reelers, this utility model facilitates the limiting and fixing of the wire reel through the cooperation among the limiting posts, handrails, and springs. It effectively resists adverse factors such as external wind and vibration, prevents accidental movement or tipping of the reel, thereby protecting the equipment from damage and collision risks, and also ensures the absolute stability of the equipment in a stationary state. This stability is crucial for the long-term storage and maintenance of the equipment, significantly reducing the deformation and damage of the reel that may be caused by long-term idleness. In addition, when production needs to be restarted, the fixed wire reel can be quickly ready without a cumbersome adjustment and calibration process, saving valuable time and directly improving the overall production efficiency, laying a solid foundation for the continuous and efficient production of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a front three-dimensional external structure schematic diagram of this utility model;
[0020] Figure 2 is of this utility model Figure 1 an enlarged structure schematic diagram of part A in;
[0021] Figure 3 is a rear three-dimensional external structure schematic diagram of this utility model;
[0022] Figure 4 is a top three-dimensional external structure schematic diagram of this utility model;
[0023] Figure 5 is a partial cross-sectional schematic diagram of the limiting shaft of this utility model;
[0024] Figure 6 is of this utility model Figure 5 an enlarged structure schematic diagram of part B in;
[0025] Figure 7 is a structure schematic diagram of the support frame of this utility model;
[0026] Figure 8 is of this utility model Figure 7 an enlarged structure schematic diagram of part C in;
[0027] Figure 9 is a structure schematic diagram of the box body of this utility model.
[0028] In the figure: 1, workbench; 2, wire take-up reel; 3, support frame; 4, limit shaft; 5, first gear; 6, motor; 7, support base; 8, second gear; 9, column; 10, base; 11, groove box; 12, tool box; 13, T-shaped block; 14, first fixed column; 15, support column; 16, first spring; 17, moving column; 18, limit hole; 19, limit groove; 20, second spring; 21, limit block; 22, handrail; 23, second fixed column; 24, limit post; 25, pull rod; 26, third spring; 27, limited workpiece; 28, box body. Detailed implementation manner
[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0030] As Figures 1 to 9 shown, the present invention provides a continuous wire take-up machine for manufacturing galvanized wire, including a workbench 1. A support column 15 is fixedly installed inside the workbench 1. A limit groove 19 is opened inside the support column 15. A limit block 21 is movably installed in the limit groove 19. A moving column 17 is fixedly installed inside the limit block 21. A limit shaft 4 is installed on the outer surface of the moving column 17. A first spring 16 is fixedly installed between the limit shaft 4 and the moving column 17. A wire take-up reel 2 is fixedly installed on the outer surface of the limit shaft 4. A second spring 20 is fixedly installed inside the support column 15.
[0031] When the staff needs to disassemble the wire take-up reel 2 after completing the wire take-up, hold the handrail 22 by hand. Drive the moving column 17 through the handrail 22 to compress the second spring 20 inside the support column 15. Then drive the limit block 21 to rotate in the limit groove 19 through the moving column 17. When the limit block 21 completely coincides with the limit groove 19, now drive the moving column 17 through the handrail 22 to compress the first spring 16, so that the moving column 17 enters the inside of the limit shaft 4. At this time, the moving column 17 slowly removes from the inside of the support column 15, and the wire take-up reel 2 is slowly disassembled through the limit shaft 4, thus completing the disassembly of the wire take-up reel 2.
[0032] When it is necessary to complete the wire winding and disassemble the wire winding reel 2, hold the handrail 22 by hand, drive the moving column 17 through the handrail 22 to compress the inner spring two 20 of the support column 15, and then drive the limiting block 21 to rotate in the limiting groove 19 through the moving column 17. When the limiting block 21 completely coincides with the limiting groove 19, now drive the moving column 17 through the handrail 22 to compress the spring one 16, so that the moving column 17 enters the inside of the limiting shaft 4. At this time, the moving column 17 slowly removes from the inside of the support column 15, and the wire winding reel 2 is slowly disassembled through the limiting shaft 4. Compared with the traditional wire winding machine, this wire winding machine is convenient for disassembling the wire winding reel 2 through the cooperation between the moving column 17 and the spring one 16, reduces the downtime of the production line, ensures the overall efficient operation, simplifies the disassembly process, avoids the cumbersome operation of the traditional complex structure, reduces the operation difficulty, thereby improving the maintenance efficiency. In addition, this design effectively reduces the risk of equipment damage caused by improper operation, further reduces the maintenance cost. At the same time, the quick disassembly mechanism promotes timely inspection and replacement, helps prevent wear problems caused by long-term use, significantly extends the service life of the equipment, and provides strong support for the continuous and efficient production of the enterprise.
[0033] Among them, a support frame 3 is fixedly installed on the top of the workbench 1, a box body 28 is fixedly installed on the top of the support frame 3, a limiting hole 18 is opened inside the wire winding reel 2, a limiting column 24 is movably installed inside the limiting hole 18, one end of the limiting column 24 penetrates inside the support frame 3, one end of the support frame 3 is fixedly installed with a pull rod 25, and the pull rod 25 penetrates inside the box body 28. A spring three 26 is fixedly installed between the limiting column 24 and the box body 28, and a handrail 22 is fixedly installed on the outer surface of the moving column 17.
[0034] The staff needs to release the restriction of the wire winding reel 2. Hold the pull rod 25 by hand, pull the limiting column 24 inside the box body 28 through the pull rod 25, compress the spring three 26 through the limiting column 24. At this time, the limiting column 24 disengages from the inside of the limiting hole 18, passes through the inside of the support frame 3 and enters the inside of the box body 28, and the box body 28 limits the limiting column 24. Now hold the limiting workpiece 27 on the outer surface of the fixed column one 14, rotate the limiting workpiece 27 to the fixed column two 23, and block the limiting column 24 through the limiting workpiece 27. When it is necessary to fix the wire winding reel 2, rotate the limiting workpiece 27 out of the outer surface of the support frame 3. Now, due to the compression of the spring three 26 by the limiting column 24, it quickly enters the inside of the handrail 22, and the handrail 22 limits it, thereby releasing the restriction on the wire winding reel 2.
[0035] When it is necessary to release the restriction of the wire taking-up drum 2, the pull rod 25 is held by hand and the limit column 24 is pulled inside the box 28 through the pull rod 25, and the spring three 26 is squeezed by the limit column 24. At this time, the limit column 24 disengages from the inside of the limit hole 18 and passes through the inside of the support frame 3 into the inside of the box 28, and the limit column 24 is limited by the box 28. Now, the limit workpiece 27 is held by hand on the outer surface of the fixed column 14, and the limit workpiece 27 is rotated to the fixed column 23, and the limit column 24 is blocked by the limit workpiece 27. Compared with the traditional wire taking-up machine, the wire taking-up machine facilitates the limiting and fixing of the wire taking-up drum 2 through the cooperation between the limit column 24, the handrail 22 and the spring three 26, effectively resists adverse factors such as external wind and vibration, prevents the accidental movement or tipping of the drum, thereby protecting the equipment from damage and collision risks, and ensuring the absolute stability of the equipment in a stationary state. This stability is crucial for the long-term storage and maintenance of the equipment, and can significantly reduce the deformation and damage of the reel that may be caused by long-term idleness. In addition, when production needs to be restarted, the fixed take-up reel can be quickly ready without the need for tedious adjustment and calibration processes, which not only saves valuable time, but also directly improves the overall production efficiency, laying a solid foundation for the company's continuous and efficient production.
[0036] Among them, a gear 1 5 is fixedly installed on the left side of the support column 15, a motor 6 is fixedly installed on the right side of the workbench 1, a gear 2 8 is fixedly installed on the output end of the motor 6, and the motor 6 and the gear 2 8 are meshed with each other.
[0037] The staff has completed the fixation of the take-up reel 2, and now turns on the motor 6, which drives the gear 2 8 to rotate. The teeth of the gear 2 8 and the gear 1 5 are meshed, and the gear 2 8 drives the gear 1 5 to rotate. The support column 15 is then driven to rotate, and the support column 15 drives the limit shaft 4 and the take-up reel 2 to rotate synchronously, so that it is convenient to collect the galvanized wire through the take-up reel 2, and the cooperation between the support column 15 and the limit shaft 4 facilitates the rapid collection of the galvanized wire.
[0038] A groove box 11 is fixedly installed on the left side of the workbench 1 , a T-shaped block 13 is movably installed inside the groove box 11 , and a tool box 12 is fixedly installed on the left side of the T-shaped block 13 .
[0039] By fixing the T-shaped block 13 on the left side of the tool box 12, and then holding the tool box 12, the T-shaped block 13 is slowly driven into the interior of the groove box 11 through the tool box 12, so that the staff can directly take the motor 6 from the inside of the tool box 12 for maintenance, thereby improving the use efficiency of the motor 6.
[0040] Among them, a column 9 is fixedly installed at the bottom of the workbench 1, and a base 10 is fixedly installed at the bottom of the column 9. The base 10 and the column 9 are grouped in pairs, and there are four groups at the bottom of the workbench 1.
[0041] Since the base 10 and the column 9 are grouped in pairs and there are four groups at the bottom of the workbench 1, through the cooperation between the base 10 and the column 9, it is convenient to support the workbench 1, ensure the stability of the workbench 1 during use, reduce the shaking of the workbench 1 during the support process, and improve the use efficiency of the workbench 1.
[0042] Among them, the inner diameter value of the groove box 11 is equal to the outer diameter value of the T-shaped block 13, and the inside of the groove box 11 is designed with a smooth surface.
[0043] Since the inner diameter value of the groove box 11 is equal to the outer diameter value of the T-shaped block 13 and the inside of the groove box 11 is designed with a smooth surface, it is convenient for the staff to take out and put into the groove box 11 the toolbox 12 through the T-shaped block 13, reducing the labor intensity of the staff.
[0044] Among them, a support seat 7 is fixedly installed on the right side of the workbench 1, and the inside of the support seat 7 presents a U-shaped shape.
[0045] Since the inside of the support seat 7 presents a U-shaped shape on the right side of the workbench 1, the support seat 7 supports the motor 6, ensuring the stability and use efficiency of the motor 6 during use and extending the service life of the motor 6.
[0046] Among them, the armrest 22 presents two identical shapes, and the armrest 22 is made of stainless steel.
[0047] Since the armrest 22 presents two identical shapes and the armrest 22 is made of stainless steel, stainless steel has strong corrosion resistance, facilitating the long-term use of the armrest 22 and improving the use efficiency of the armrest 22.
[0048] Among them, a first fixing column 14 is fixedly installed on the right side of the box body 28, a limiting workpiece 27 is fixedly installed on the outer surface of the first fixing column 14, and a second fixing column 23 is fixedly installed on the right side of the box body 28.
[0049] When the limiting column 24 enters the inside of the box body 28, then hold the limiting workpiece 27 on the outer surface of the first fixing column 14, and rotate through the limiting workpiece 27 on the outer surface of the first fixing column 14, so that one end of the limiting workpiece 27 rotates to reach the outer surface of the second fixing column 23. Through the cooperation between the first fixing column 14 and the second fixing column 23, it is convenient to fix the limiting workpiece 27, and the limiting column 24 is limited through the limiting workpiece 27, ensuring the efficiency of the wire winding drum 2 during operation.
[0050] Among them, the limiting holes 18 are arranged in a circumferential array inside the wire winding drum 2, and the internal length of the limiting holes 18 is less than the length of the limiting posts 24.
[0051] Since the internal length of the limiting holes 18 is less than the length of the limiting posts 24, it is convenient to limit the wire winding drum 2, ensuring the stability of the wire winding drum 2 during the non-use process, significantly reducing the deformation and damage of the wire winding drum 2 that may be caused by long-term idleness, and improving the use efficiency of the wire winding drum 2.
[0052] The working principle and usage process of the present utility model:
[0053] When the staff needs to disassemble the wire winding drum 2 after finishing winding, hold the handrail 22 by hand, drive the moving column 17 through the handrail 22 to compress the inner spring two 20 of the support column 15, and then drive the limiting block 21 to rotate in the limiting groove 19 through the moving column 17. When the limiting block 21 completely coincides with the limiting groove 19, now drive the moving column 17 to compress the spring one 16 through the handrail 22, so that the moving column 17 enters the inside of the limiting shaft 4. At this time, the moving column 17 slowly removes from the inside of the support column 15, and the wire winding drum 2 is slowly disassembled through the limiting shaft 4, thus completing the disassembly of the wire winding drum 2.
[0054] When the staff needs to release the restriction of the wire winding drum 2, hold the pull rod 25 by hand, pull the limiting post 24 inside the box body 28 through the pull rod 25, compress the spring three 26 through the limiting post 24. At this time, the limiting post 24 disengages from the inside of the limiting hole 18, passes through the inside of the support frame 3 and enters the inside of the box body 28, and the box body 28 limits the limiting post 24. Now hold the limiting workpiece 27 on the outer surface of the first fixing column 14, rotate the limiting workpiece 27 to the second fixing column 23, and block the limiting post 24 through the limiting workpiece 27. When it is necessary to fix the wire winding drum 2, rotate the limiting workpiece 27 out of the outer surface of the support frame 3. Now, due to the extrusion of the spring three 26 by the limiting post 24, it quickly enters the inside of the handrail 22, and the handrail 22 limits it, thus releasing the restriction on the wire winding drum 2.
[0055] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0056] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
[0057] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A continuous wire take-up machine for manufacturing galvanized wire, comprising a workbench (1), characterized in that: A support column (15) is fixedly mounted on the inner side of the workbench (1), a limit slot (19) is provided inside the support column (15), a limit block (21) is movably mounted on the limit slot (19), a moving column (17) is fixedly mounted on the inner side of the limit block (21), a moving column (17) is fixedly mounted on the outer surface of the moving column (17), a limit shaft (4) is mounted on the outer surface of the moving column (17), a spring 1 (16) is fixedly mounted between the limit shaft (4) and the moving column (17), a wire take-up drum (2) is fixedly mounted on the outer surface of the limit shaft (4), and a spring 2 (20) is fixedly mounted inside the support column (15).
2. A continuous wire take-up machine for manufacturing galvanized wire according to claim 1, characterized in that: A support frame (3) is fixedly installed on the top of the workbench (1), and a box (28) is fixedly installed on the top of the support frame (3). A limit hole (18) is provided inside the winding drum (2), and a limit column (24) is movably installed inside the limit hole (18). One end of the limit column (24) passes through the inside of the support frame (3), and a pull rod (25) is fixedly installed on one end of the support frame (3), and the pull rod (25) passes through the inside of the box (28). An 100-ohm spring (26) is fixedly installed between the limit column (24) and the box (28), and an armrest (22) is fixedly installed on the outer surface of the movable column (17).
3. A continuous wire take-up machine for manufacturing galvanized wire according to claim 1, characterized in that: A gear 1 (5) is fixedly mounted on the left side of the support column (15), a motor (6) is fixedly mounted on the right side of the workbench (1), a gear 2 (8) is fixedly mounted on the output end of the motor (6), and the motor (6) and the gear 2 (8) are meshed with each other.
4. A continuous wire take-up machine for manufacturing galvanized wire according to claim 1, characterized in that: A groove box (11) is fixedly mounted on the left side of the workbench (1), a T-shaped block (13) is movably mounted inside the groove box (11), and a tool box (12) is fixedly mounted on the left side of the T-shaped block (13).
5. A continuous wire take-up machine for manufacturing galvanized wire according to claim 1, characterized in that: A column (9) is fixedly mounted on the bottom of the workbench (1), and a base (10) is fixedly mounted on the bottom of the column (9), and the base (10) and the column (9) are arranged in groups of two, with a total of four groups at the bottom of the workbench (1).
6. A continuous wire take-up machine for manufacturing galvanized wire according to claim 4, characterized in that: The inner diameter of the groove box (11) is equal to the outer diameter of the T-shaped block (13), and the interior of the groove box (11) is designed to be smooth.
7. A continuous wire take-up machine for manufacturing galvanized wire according to claim 1, characterized in that: A support seat (7) is fixedly mounted on the right side of the workbench (1), and the interior of the support seat (7) is in a U-shape.
8. A continuous wire take-up machine for manufacturing galvanized wire according to claim 2, characterized in that: The handrail (22) presents two shapes of the same size, and the handrail (22) is made of stainless steel.
9. A continuous wire take-up machine for manufacturing galvanized wire according to claim 2, characterized in that: A fixing column 1 (14) is fixedly mounted on the right side of the box body (28), a limiting workpiece (27) is fixedly mounted on the outer surface of the fixing column 1 (14), and a fixing column 2 (23) is fixedly mounted on one side of the box body (28).
10. A continuous wire take-up machine for manufacturing galvanized wire according to claim 2, characterized in that: The limiting holes (18) are arranged in a circular array inside the wire take-up drum (2), and the internal length of the limiting holes (18) is smaller than the length of the limiting posts (24).