Fine denier special-shaped polyester fiber bicylindrical filter element blowing and sucking balance cooling device
By using a double cylindrical filter element device and a exhaust fan to recover the cooling air in the production of polyester fiber, the problems of uneven cooling and energy waste in traditional cooling devices are solved, and the uniformity and stability of tow cooling are achieved, thereby reducing production costs.
Patent Information
- Application Number
- CN202422025233.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-21
AI Technical Summary
When the traditional ring blowing cooling device cools the fine denier special-shaped polyester fiber, the cooling air can easily turbulently echo in the filter element cavity, resulting in uneven cooling of the tow, shaking and fighting, and there is a problem of energy waste.
A double cylindrical filter element device is used, including an outer cylindrical filter element and an inner cylindrical filter element, leaving a gap between the two, and the tows are cooled through the gap. Ventilation holes are evenly opened on the side walls of the outer cylindrical filter element and the inner cylindrical filter element, and the suction pipe is connected to the side of the inner cylindrical filter element, and the exhaust fan absorbs the cooling air for recycling.
The uniformity and stability of tow cooling are achieved, the tow shaking interference is reduced, the fiber physical properties and dyeing uniformity are improved, energy waste is reduced, and production costs are reduced.
Smart Images

Figure CN222975374U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of polyester fiber production, and particularly relates to a blowing and suction balanced cooling device for a double-cylindrical filter element of fine-denier profiled polyester fiber. Background Art
[0002] As an important part in the production of polyester filament, ring blowing cooling plays a huge supporting role in the development of the chemical fiber industry. However, when it comes to fine-denier profiled polyester fiber, with the increasing complexity and particularity of the profiled shape of the fiber cross-section, especially the increasingly complex profiled antennae and supports of the fiber, the traditional ring blowing cooling equipment can no longer meet the production needs. The traditional ring blowing cooling device adopts a hollow cylindrical hollow-out structure filter element, and the filament bundle passes through the inside of the filter element, and the cooling air is blown into the filter element from the outside to cool the filament bundle. However, this structure is prone to cause the turbulent backflow of the ring blowing cooling air in the filter element cavity after cooling the filament bundle, and the combined downward blowing out of the filter element, which not only causes the filament bundle to shake and fight with each other, uneven cooling of the filament bundle, but also causes unnecessary waste. Therefore, it is urgently necessary to optimize the structure of the traditional ring blowing cooling equipment, provide a blowing and suction balanced cooling device for a double-cylindrical filter element of fine-denier profiled polyester fiber, and carry out suction and recovery treatment on the ring blowing cooling air after cooling the filament bundle, so as to ensure the uniformity and stability of the filament bundle cooling, reduce the shaking interference of the filament bundle, improve the physical properties and dyeing uniformity of the filament bundle, reduce energy waste, and reduce production costs. Summary of the Utility Model
[0003] Aiming at the deficiencies in the background art, the utility model provides a blowing and suction balanced cooling device for a double-cylindrical filter element of fine-denier profiled polyester fiber, which carries out suction and recovery treatment on the ring blowing cooling air after cooling the filament bundle, so as to ensure the uniformity and stability of the filament bundle cooling, reduce the shaking interference of the filament bundle, improve the physical properties and dyeing uniformity of the filament bundle, reduce energy waste, and reduce production costs.
[0004] To achieve the above object, the technical solution of the utility model is as follows:
[0005] A blowing and suction balanced cooling device for a double-cylindrical filter element of fine-denier profiled polyester fiber, characterized in that: it includes a double-cylindrical blowing and suction balanced filter element, the double-cylindrical blowing and suction balanced filter element includes an outer cylindrical filter element and an inner cylindrical filter element, the inner cylindrical filter element is coaxially arranged inside the outer cylindrical filter element, and there is a gap between the two, ventilation holes are evenly arranged on the side walls of the outer cylindrical filter element and the inner cylindrical filter element, one side of the inner cylindrical filter element is connected with a suction pipe, one end of the suction pipe is communicated with the inside of the inner cylindrical filter element, and the other end passes through the outer cylindrical filter element and is connected with a suction fan.
[0006] Preferably, the number of the suction pipes is two, and the two suction pipes are respectively connected to one side of the axial two ends of the inner cylindrical filter element.
[0007] Preferably, two inner windless zones are symmetrically arranged at both axial ends of the inner cylindrical filter element. An inner air outlet zone is located between the two inner windless zones. The ventilation holes on the inner cylindrical filter element are uniformly arranged in the inner air outlet zone. The two suction pipes are respectively connected to the two inner windless zones.
[0008] Preferably, two outer windless zones and two outer air outlet zones are symmetrically arranged on the outer cylindrical filter element along the central axis. The two outer air outlet zones and the two outer windless zones are alternately connected end to end at intervals in the circumferential direction. The ventilation holes on the outer cylindrical filter element are uniformly arranged in the two outer air outlet zones. The connection part of the suction pipe and the outer cylindrical filter element is located in one of the outer windless zones.
[0009] Preferably, multiple groups of the double-cylindrical blow-suction balance filter elements are provided and are evenly spaced in the cooling air box located outside thereof. Each group of the double-cylindrical blow-suction balance filter elements is connected to a manifold pipe located at the bottom of the cooling air box through a suction pipe, and the manifold pipe is connected to a suction fan.
[0010] Preferably, the aperture of the ventilation holes of the outer cylindrical filter element is 10 μm, and the aperture of the ventilation holes of the inner cylindrical filter element is 20 μm.
[0011] Preferably, the suction pipe is detachably connected to the inner filter element and the outer filter element by using a plug connector.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] (1) The present utility model adopts a double-cylindrical cooling filter element, and the suction fan can suck and clean the redundant cooling air around the inner cylindrical filter element to achieve dynamic balance, avoiding the problem that the ring-blow cooling air turbulently reverberates in the filter element cavity after cooling the tow and then gathers and blows out downward from the filter element, causing the problems of tow shaking and fighting interference and uneven tow cooling. It not only achieves the uniformity and stability of ring-blow air cooling, but also plays a role in stabilizing the tow by side blowing, reducing tow shaking interference, improving the physical properties of the tow, and improving the dyeing uniformity.
[0014] (2) The present utility model uses the suction fan to centrally suck and recycle the redundant cooling air in each group of double-cylindrical blow-suction balance filter elements, which is convenient for recycling, effectively reduces energy waste, and reduces production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] By reading the detailed description of the non-limiting embodiments with reference to the following drawings, other features, objects, and advantages of the present utility model will become more obvious.
[0016] Figure 1 is a schematic structural diagram of the present utility model;
[0017] Figure 2 is a schematic structural diagram of the double-cylindrical blow-suction balance filter element of the present utility model;
[0018] Figure 3 This is a schematic diagram of the external cylindrical filter element structure of the present utility model;
[0019] Figure 4 This is a schematic diagram of the internal cylindrical filter element structure of the present utility model;
[0020] In the figure: 1. Double-cylindrical blowing and suction balance filter element, 101. External cylindrical filter element, 10101. External non-wind area, 10102. External air outlet area, 102. Internal cylindrical filter element, 10201. Internal non-wind area, 10202. Internal air outlet area, 2. Ventilation holes, 3. Suction pipe, 4. Suction fan, 5. Plug connector, 6. Plug hole, 7. Cooling air box, 8. Confluence pipe. Specific embodiments
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.
[0022] In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "middle part", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.
[0023] In the present utility model, unless otherwise clearly specified and defined, the terms "set", "installed", "connected", "connected", "fixed", etc. should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection; it can be a mechanical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0024] Such as Figure 1As shown in the figure, a balanced blowing and suction cooling device for a fine denier profiled polyester fiber double-cylindrical filter element includes a double-cylindrical blowing and suction balanced filter element 1. The double-cylindrical blowing and suction balanced filter element includes an outer cylindrical filter element 101 and an inner cylindrical filter element 102. The inner cylindrical filter element is coaxially arranged inside the outer cylindrical filter element, and there is a gap between them. The tow to be cooled by annular blowing passes through the gap between the inner and outer cylindrical filter elements. Ventilation holes 2 are evenly arranged on the side walls of the outer cylindrical filter element and the inner cylindrical filter element. Cooling air enters from the outside of the outer cylindrical filter element and passes through the ventilation holes on the outer cylindrical filter element to cool the tow. One side of the inner cylindrical filter element is connected with a suction pipe 3. One end of the suction pipe is communicated with the inside of the inner cylindrical filter element, and the other end passes through the outer cylindrical filter element and is connected with a suction fan 4. The excess cooling air after the tow is cooled reaches the inside of the inner filter element through the ventilation holes of the inner cylindrical filter element and is adsorbed and discharged by the suction pipe under the action of the suction fan for recycling and reuse. In order to ensure the suction balance of the cooling air, the number of suction pipes is two, and the two suction pipes are respectively connected to one side of the axial two ends of the inner cylindrical filter element to avoid affecting the stability and uniformity of the tow cooling.
[0025] Combined with Figure 2 and Figure 3 As shown in the figure, two inner windless areas 10201 are symmetrically arranged at the axial two ends of the inner cylindrical filter element. Between the two inner windless areas is an inner air outlet area 10202. The ventilation holes on the inner cylindrical filter element are evenly arranged in the inner air outlet area. The two suction pipes are respectively connected to the two inner windless areas. Two outer windless areas 10101 and two outer air outlet areas 10102 are symmetrically arranged on the outer cylindrical filter element along the central axis. The two outer air outlet areas and the two outer windless areas are alternately connected end to end along the circumferential direction. The ventilation holes on the outer cylindrical filter element are evenly arranged in the two outer air outlet areas. The connection part of the suction pipe and the outer cylindrical filter element is located in one of the outer windless areas. The aperture of the ventilation hole on the outer cylindrical filter element is 10μm, and the aperture of the ventilation hole on the inner cylindrical filter element is 20μm. The air outlet areas and windless areas on the inner and outer cylindrical filter elements are symmetrically arranged respectively to ensure the uniformity and stability of the tow cooling, and at the same time facilitate the installation of the connecting pipe to ensure that it will not affect the tow cooling. The suction pipe is detachably connected to the inner filter element and the outer filter element by a plug connector 5. The suction pipe can be spliced in sections, and the adjacent two pipe bodies are quickly plugged by the plug connector, which is convenient for disassembly and assembly and more convenient to use. Plug holes 6 for installing the plug connector are arranged on both the inner cylindrical filter element and the outer cylindrical filter element. The plug connector is composed of two plugging monomers connected by threads, and an elastic washer is arranged on the inner wall of the end part, which is convenient for the quick installation and fixation of the suction pipe.
[0026] During the use of the utility model, in order to cool multiple groups of fiber bundles, the number of double-cylindrical blow-suction balanced filters is multiple groups, and they are evenly spaced in the cooling air box 7 located outside it. The cooling air in the cooling air box cools the fiber bundles inside each double-cylindrical blow-suction balanced filter. Each double-cylindrical blow-suction balanced filter is connected to a manifold 8 located at the bottom of the cooling air box through a suction pipe. The suction pipe and the cooling air box are also connected by a plug-in joint. The manifold is connected to a suction fan, which is convenient for the centralized recovery of cooling air and also ensures the stability and uniformity of the cooling process of each group of cooled fiber bundles, thereby improving the product performance.
[0027] The working principle of the utility model is as follows:
[0028] As Figures 1 to 4 shown, the fiber bundle axially passes through the gap between the outer cylindrical filter element 101 and the inner cylindrical filter element 102 and is symmetrically distributed in the air outlet areas on both sides. The cooling air in the cooling air box 7 enters the gap through the ventilation holes 2 in the outer air outlet area 10101 outside the outer cylindrical filter element 101 to cool the fiber bundle. The excess cooling air enters the inner cylindrical filter element 102 through the ventilation holes 2 in the inner cylindrical filter element 102 and is discharged from the suction pipes 3 at the upper and lower ends under the action of the suction fan 4 for centralized recovery and convenient reuse.
[0029] The above shows and describes the basic principles, main features and advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model.
Claims
1. A fine denier special-shaped polyester fiber double cylindrical filter element blowing and suction balanced cooling device, characterized in that: It comprises a double cylindrical blowing and suction balancing filter element, which comprises an outer cylindrical filter element and an inner cylindrical filter element. The inner cylindrical filter element is coaxially arranged in the outer cylindrical filter element with a gap therebetween. Ventilation holes are evenly arranged on the side walls of the outer cylindrical filter element and the inner cylindrical filter element. A suction pipe is connected to one side of the inner cylindrical filter element, one end of the suction pipe is communicated with the interior of the inner cylindrical filter element, and the other end passes through the outer cylindrical filter element and is connected to an exhaust fan.
2. A fine denier special-shaped polyester fiber double cylindrical filter element blowing and suction balanced cooling device as claimed in claim 1, characterized in that: There are two suction pipes, which are respectively connected to one side of the two axial ends of the inner cylindrical filter element.
3. A fine denier special-shaped polyester fiber double cylindrical filter element blowing and suction balanced cooling device as claimed in claim 1, characterized in that: Two inner windless areas are symmetrically arranged at the axial ends of the inner cylindrical filter element, an inner wind outlet area is between the two inner windless areas, ventilation holes on the inner cylindrical filter element are evenly arranged in the inner wind outlet area, and the two suction pipes are respectively connected to the two inner windless areas.
4. A fine denier special-shaped polyester fiber double cylindrical filter element blowing and suction balanced cooling device as claimed in claim 1, characterized in that: The outer cylindrical filter element is symmetrically provided with two outer windless areas and two outgoing wind areas along the central axis, the two outgoing wind areas are connected end to end with the two outer windless areas alternately spaced along the circumferential direction, the ventilation holes on the outer cylindrical filter element are evenly arranged in the two outgoing wind areas, and the connection between the suction pipe and the outer cylindrical filter element is located in one of the outer windless areas.
5. A fine denier special-shaped polyester fiber double cylindrical filter element blowing and suction balanced cooling device as claimed in claim 1, characterized in that: The double-cylindrical blowing-suction balancing filter elements are provided in multiple groups and are evenly spaced apart in a cooling air box located outside the double-cylindrical blowing-suction balancing filter elements. Each group of the double-cylindrical blowing-suction balancing filter elements is connected to a manifold located at the bottom of the cooling air box via a suction pipe, and the manifold is connected to an exhaust fan.
6. A fine denier special-shaped polyester fiber double cylindrical filter element blowing and suction balanced cooling device as claimed in claim 1, characterized in that: The diameter of the ventilation holes of the outer cylindrical filter element is 10 μm, and the diameter of the ventilation holes of the inner cylindrical filter element is 20 μm.
7. A fine denier special-shaped polyester fiber double cylindrical filter element blowing and suction balanced cooling device as claimed in claim 1, characterized in that: The suction pipe is detachably connected to the inner filter element and the outer filter element by using a plug connector.