Drainage energy-saving device of polyester fiber setting machine
By designing a hydrophobic condensing plate and a vibration knocking mechanism in a polyester fiber setting machine, the steam consumption problem caused by steam residue during the setting process is solved, and the condensation and reuse of steam are achieved and the energy-saving effect is achieved.
Patent Information
- Application Number
- CN202421889126.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-06
AI Technical Summary
The existing polyester fiber setting machines generate a large amount of steam during the setting process, resulting in steam residue, increasing steam consumption demand and affecting energy-saving effects.
A polyester fiber shaping machine hydrophobic energy-saving device is designed, including a hydrophobic condensing plate, a water inlet pipe and a return pipe. The steam is condensed and liquefied through the hydrophobic condensing plate, making it liquid and reused. At the same time, the water droplets are knocked off by using a vibration knock mechanism to ensure the condensation effect.
By condensing steam and reusing it, the steam consumption demand is significantly reduced, and the energy-saving effect is achieved. The vibration and knocking mechanism ensures effective cleaning of the hydrophobic condensation plate, ensuring the sustainability of the condensation effect.
Smart Images
Figure CN222975458U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of medical devices, and particularly relates to a hydrophobic energy-saving device for a polyester fiber setting machine. Background Technique
[0002] Polyester fiber is a fiber variety with wide uses and large consumption. It has high strength and good elasticity and is commonly used in the production of various fabrics. After the fiber filaments are woven into cloth and dyed, high-temperature and high-pressure steam setting is required.
[0003] When the existing steam setting machine sets polyester fiber, since a large amount of steam will be generated, if the polyester fiber setting is completed, a large amount of steam will remain inside the setting machine and finally be discharged to the outside of the setting machine, which is often the main steam-consuming link of printing and dyeing enterprises. For this reason, a hydrophobic energy-saving device for a polyester fiber setting machine is proposed. Content of the Utility Model
[0004] In view of the problems existing in the above-mentioned existing polyester fiber setting machines, the present utility model is proposed.
[0005] Therefore, the purpose of the present utility model is to provide a hydrophobic energy-saving device for a polyester fiber setting machine, which solves the problems raised in the background technique.
[0006] In order to achieve the above purpose, the present utility model provides the following technical solutions:
[0007] A hydrophobic energy-saving device for a polyester fiber setting machine includes a setting box body. Two conveying rollers are rotatably arranged inside the setting box body, and a feeding port and a discharging port are respectively arranged on both sides of the setting box body. A heating plate is fixedly arranged on the bottom inner wall of the setting box body, and an evaporation dish is fixedly arranged inside the setting box body and above the heating plate; a hydrophobic condensation plate is fixedly arranged on the top of the setting box body. The hydrophobic condensation plate adopts a hollow structure, and a water inlet pipe and a water return pipe extending to the outside of the setting box body are respectively fixedly arranged on both sides of the upper surface of the hydrophobic condensation plate; a vibration knocking mechanism is arranged inside the setting box body and above the hydrophobic condensation plate.
[0008] Preferably, the vibration knocking mechanism includes a motor, a rotating shaft and a vibration knocking hammer. The motor is fixedly installed on the outer wall of the setting box body. One end of the rotating shaft is fixedly connected to the output end of the motor, and the other end of the rotating shaft extends to the outside of the setting box body and is fixedly connected to the vibration knocking hammer.
[0009] Preferably, the vibration knocking hammer includes a turntable, an elastic rod and a knocking ball. The turntable is fixedly arranged on the shaft wall of the rotating shaft. One end of the elastic rod is fixedly connected to the side wall of the turntable, and the other end of the elastic rod is fixedly connected to the knocking ball.
[0010] Preferably, the knocking ball is a solid metal ball.
[0011] Preferably, the evaporating dish adopts a boat-shaped structure, and the bottom of the evaporating dish is arranged close to the heating plate.
[0012] Furthermore, fixed rods are fixedly arranged on both sides of the upper surface of the hydrophobic condensation plate, and the upper ends of the two fixed rods are fixedly connected to the top of the shaping box body.
[0013] Preferably, pipe connectors are fixedly arranged at the upper ends of the water inlet pipe and the water return pipe.
[0014] In the above technical solution, the technical effects and advantages provided by the present utility model are as follows:
[0015] In the present utility model, through the provided hydrophobic condensation plate, water inlet pipe and water return pipe, when a large amount of steam reaches the top of the shaping box body, the steam will contact the hydrophobic condensation plate at the top. The hydrophobic condensation plate can condense and liquefy the steam, making the steam become liquid and fall into the evaporating dish for reuse, thereby realizing the function of hydrophobic energy saving. The water inlet pipe and the water return pipe can ensure the continuous supply of cooling water inside the hydrophobic condensation plate and ensure the condensation effect on the steam.
[0016] In the present utility model, through the provided motor, rotating shaft and vibrating hammer, since water droplets will be formed and attached to the lower surface of the hydrophobic condensation plate after the steam contacts the hydrophobic condensation plate, at this time, the motor works to drive the rotating shaft to rotate, and the rotating shaft makes the vibrating hammer rotate and contact the upper surface of the hydrophobic condensation plate, causing the hydrophobic condensation plate to generate micro-vibrations and knock off the water droplets on the lower surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings.
[0018] Figure 1 is a schematic structural diagram of the present utility model;
[0019] Figure 2 is a Figure 1 cross-sectional view of the shaping box body in the present utility model;
[0020] Figure 3 is a Figure 2 cross-sectional view of the hydrophobic condensation plate in the present utility model;
[0021] Figure 4 is a Figure 2 structural schematic diagram of the vibrating hammer in the present utility model.
[0022] Description of the drawing reference numerals:
[0023] 1. Shaping box body; 2. Conveyor roller; 3. Heating plate; 4. Evaporation dish; 5. Hydrophobic condensation plate; 6. Water inlet pipe; 7. Return water pipe; 8. Motor; 9. Rotating shaft; 10. Vibration hammer; 11. Turntable; 12. Elastic rod; 13. Knocking ball; 14. Fixed rod; 15. Pipe joint. Detailed implementation mode
[0024] In order to enable those skilled in the art to better understand the technical solution of the present utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0025] An embodiment of the present utility model discloses a hydrophobic energy-saving device for a polyester fiber shaping machine.
[0026] The present utility model provides a hydrophobic energy-saving device for a polyester fiber shaping machine as shown in Figure 1-3 . The device includes a shaping box body 1. Two conveyor rollers 2 are rotatably arranged inside the shaping box body 1. An inlet and an outlet are respectively arranged on both sides of the shaping box body 1. A heating plate 3 is fixedly arranged on the bottom inner wall of the shaping box body 1. An evaporation dish 4 is fixedly arranged inside the shaping box body 1 and above the heating plate 3. The evaporation dish 4 adopts a boat-shaped structure, and the bottom of the evaporation dish 4 is arranged close to the heating plate 3. Water is stored on the upper surface of the evaporation dish 4. By connecting the power supply of the heating plate 3, the evaporation dish 4 can heat the water, and the water can be heated into a steam state, so that the polyester fiber on the conveyor roller 2 can be shaped; A hydrophobic condensation plate 5 is fixedly arranged on the top of the shaping box body 1. Fixed rods 14 are fixedly arranged on both sides of the upper surface of the hydrophobic condensation plate 5. The upper ends of the two fixed rods 14 are fixedly connected to the top of the shaping box body 1. The hydrophobic condensation plate 5 adopts a hollow structure. A water inlet pipe 6 and a return water pipe 7 extending to the outside of the shaping box body 1 are respectively fixedly arranged on both sides of the upper surface of the hydrophobic condensation plate 5. Pipe joints 15 are fixedly arranged at the upper ends of the water inlet pipe 6 and the return water pipe 7. Through the pipe joints 15, the water inlet pipe 6 and the return water pipe 7 can be respectively connected to a water supply tank and a return water tank, so that the water inside the hydrophobic condensation plate 5 can flow, ensuring the continuous condensation effect of the hydrophobic condensation plate 5. When a large amount of steam reaches the top of the shaping box body, the steam will contact the hydrophobic condensation plate 5 at the top. The hydrophobic condensation plate 5 can condense and liquefy the steam, making the steam become liquid and fall into the evaporation dish 4 for repeated use, thus realizing the function of hydrophobic energy saving. The water inlet pipe 6 and the return water pipe 7 can ensure the continuous supply of cooling water inside the hydrophobic condensation plate 5 and ensure the condensation effect on the steam.
[0027] In order to enable the water droplets on the lower surface of the hydrophobic condensation plate 5 to fall, as shown in Figure 2 and 4As shown, a vibration knocking mechanism is provided inside the shaping box body 1 and above the hydrophobic condensation plate 5. The vibration knocking mechanism includes a motor 8, a rotating shaft 9 and a vibration knocking hammer 10. The motor 8 is fixedly installed on the outer wall of the shaping box body 1. One end of the rotating shaft 9 is fixedly connected to the output end of the motor 8, and the other end of the rotating shaft 9 extends to the outside of the shaping box body 1 and is fixedly connected to the vibration knocking hammer 10. The vibration knocking hammer 10 includes a turntable 11, an elastic rod 12 and a knocking ball 13. The turntable 11 is fixedly arranged on the shaft wall of the rotating shaft 9. One end of the elastic rod 12 is fixedly connected to the side wall of the turntable 11, and the other end of the elastic rod 12 is fixedly connected to the knocking ball 13. The knocking ball 13 is made of a solid metal ball. After the motor 8 is powered on, it can drive the rotating shaft 9 to rotate. The rotating shaft 9 can drive the turntable 11, the elastic rod 12 and the knocking ball 13 to rotate, so that the knocking ball 13 contacts the upper surface of the hydrophobic condensation plate 5 until the elastic rod 12 deforms and the knocking ball 13 crosses the hydrophobic condensation plate 5, thereby realizing the function of repeatedly knocking the hydrophobic condensation plate 5, causing the hydrophobic condensation plate 5 to generate micro-vibrations and knocking off the water droplets on the lower surface.
[0028] Only some exemplary embodiments of the present invention have been described by way of illustration above. Without doubt, for those of ordinary skill in the art, various different ways can be used to modify the described embodiments without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the protection scope of the claims of the present invention.
Claims
1. A hydrophobic energy-saving device for a polyester fiber setting machine, comprising a setting box (1), characterized in that: Two conveying rollers (2) are rotatably provided inside the shaping box (1), and a feeding port and a discharging port are respectively provided on both sides of the shaping box (1); a heating plate (3) is fixedly provided on the inner wall of the bottom of the shaping box (1), and an evaporating dish (4) is fixedly provided inside the shaping box (1) and above the heating plate (3); A hydrophobic condensation plate (5) is fixedly provided on the top of the shaping box (1); the hydrophobic condensation plate (5) has a hollow structure; a water inlet pipe (6) and a water return pipe (7) extending to the outside of the shaping box (1) are respectively fixedly provided on both sides of the upper surface of the hydrophobic condensation plate (5); A vibration and knocking mechanism is provided inside the shaping box (1) and above the hydrophobic condensation plate (5).
2. The hydrophobic energy-saving device for polyester fiber setting machine according to claim 1, characterized in that: The vibration striking mechanism comprises a motor (8), a rotating shaft (9) and a vibration striking hammer (10); the motor (8) is fixedly mounted on the outer wall of the shaping box (1); one end of the rotating shaft (9) is fixedly connected to the output end of the motor (8); and the other end of the rotating shaft (9) extends to the outside of the shaping box (1) and is fixedly connected to the vibration striking hammer (10).
3. The hydrophobic energy-saving device for polyester fiber setting machine according to claim 2, characterized in that: The vibration hammer (10) comprises a rotating disk (11), an elastic rod (12) and a striking ball (13); the rotating disk (11) is fixedly arranged on the shaft wall of the rotating shaft (9); one end of the elastic rod (12) is fixedly connected to the side wall of the rotating disk (11); and the other end of the elastic rod (12) is fixedly connected to the striking ball (13).
4. The hydrophobic energy-saving device for polyester fiber setting machine according to claim 3, characterized in that: The striking ball (13) is a solid metal ball.
5. The hydrophobic energy-saving device for polyester fiber setting machine according to claim 1, characterized in that: The evaporating dish (4) adopts a boat-shaped structure, and the bottom of the evaporating dish (4) is arranged close to the heating plate (3).
6. The hydrophobic energy-saving device for polyester fiber setting machine according to claim 1, characterized in that: Fixing rods (14) are fixedly provided on both sides of the upper surface of the hydrophobic condensation plate (5), and the upper ends of the two fixing rods (14) are fixedly connected to the top of the shaping box (1).
7. The hydrophobic energy-saving device for polyester fiber setting machine according to claim 1, characterized in that: The upper ends of the water inlet pipe (6) and the water return pipe (7) are both fixedly provided with pipe joints (15).