Square double-direct-emission double-light LED automobile headlamp

By adopting a square three-lens structure and combining the design of high beam lamp beads, the shortcomings of the existing square double direct LED dual-light lenses in the near-light brightness and lighting effects are solved, and effective fill light and lighting effects for far and low beams are improved, meeting the needs of high-end headlights.

CN222977959UActive Publication Date: 2025-06-13GUANGZHOU YUEZHAO AUTO LAMP CO LTD
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Patent Information

Application Number
CN202422167076.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-06-13
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

The existing square dual direct LED dual-light lenses have insufficient structure and use, resulting in low low-light brightness and poor lighting effects, which cannot meet the needs of high-end headlights.

Method used

A square three-lens structure consisting of three aspherical lenses is adopted, combining high beam beads to achieve the main light fill light of high and low beam and the fill light of high beam direct light, improving the brightness and lighting effect of far and near beam.

Benefits of technology

By improving the structure and setting position of the glass lens, the parallel emission of light emitted by the high beam beads is met, and effective fill light for low beam main light and direct high beam is achieved, which improves the brightness and lighting effects of far and near beams and meets the needs of high-end headlights.

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Abstract

The utility model discloses a square double-direct-injection double-light LED (light-emitting diode) automobile headlamp. The automobile headlamp comprises a low beam lamp bead, a high beam lamp bead, a direct light lamp bead and a glass lens, the glass lens is of a square three-lens structure composed of three aspherical lenses, and the two small aspherical lenses are symmetrically arranged on the two sides of the upper portion of a large square lens; light emitted by the low-beam lamp bead is reflected by the low-beam reflection cup and cut by the light cutting mechanism, and then is emitted out in parallel from the lower area of the square large lens; light emitted by the high beam lamp bead is reflected by the high beam reflection cup and cut by the light cutting mechanism, and then is emitted out in parallel from the middle area of the upper portion of the square large lens. The number of the direct light beads is two, and the two direct light beads are emitted in parallel after passing through the two small aspherical lenses respectively. The automobile headlamp can not only meet the requirement for supplementing main low-beam light, but also meet the requirement for supplementing direct high-beam light, the requirements for light types and brightness of high-beam and low-beam light are met, the brightness of the high-beam and low-beam light is improved, the lighting effect is improved, and the high-end requirement of the automobile headlamp is met.
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Description

Technical Field

[0001] The utility model relates to the technical field of automotive headlights, in particular to a square double-direct double-light LED automotive headlight. Background Art

[0002] The existing square double-direct LED double-light lens generally adds double-direct lamp beads on the basis of a single-cup LED lens for high-beam light supplement. This structure can basically meet the use requirements of lower lighting. However, the disadvantage of this structure is that the low beam is only formed by a single reflecting cup without high-beam light supplement, so the brightness is low and the lighting effect is poor, which cannot meet the needs of high-end headlights.

[0003] It can be seen that the above-mentioned existing square double-direct LED double-light lens obviously still has inconveniences and defects in structure, method and use, and needs to be further improved urgently. How to create a new square double-direct double-light LED automotive headlight to overcome the deficiencies of the existing square double-direct LED double-light lens. Summary of the Utility Model

[0004] The technical problem to be solved by the utility model is to provide a square double-direct double-light LED automotive headlight, which realizes the main light supplement of high and low beams and the high-beam direct light supplement requirements through the setting of a square triple-lens structure, meets the high and low beam brightness requirements, and has excellent lighting effect, thus overcoming the deficiencies of the existing square double-direct LED double-light lens.

[0005] To solve the above technical problem, the utility model provides a square double-direct double-light LED automotive headlight, which includes a low-beam lamp bead, a high-beam lamp bead, a direct lamp bead and a glass lens. The glass lens adopts a square triple-lens structure composed of three aspherical lenses. Among them, two small aspherical lenses are symmetrically arranged on both sides of the upper part of the large square lens;

[0006] The light emitted by the low-beam lamp bead is reflected by the low-beam reflecting cup and cut by the light-cutting mechanism, and then is parallelly emitted from the lower area of the large square lens to form a high and low beam main light pattern; the light emitted by the high-beam lamp bead is reflected by the high-beam reflecting cup and cut by the light-cutting mechanism, and then is parallelly emitted from the middle area of the upper part of the large square lens to form a high and low beam supplementary light pattern; the direct lamp bead includes two, and after passing through the two small aspherical lenses respectively, they are parallelly emitted to form a high-beam supplementary light pattern.

[0007] Further improvement, the vertical distance between the center points of the two small aspherical lenses and the center horizontal line of the large square lens is 11mm, and the center distance between the two small aspherical lenses is 42mm.

[0008] Further improvement, the radius of the two small aspherical lenses is 10-14mm.

[0009] For further improvement, the radii of the two small aspherical lenses are 11.5 mm.

[0010] For further improvement, the low beam lamp beads are arranged on the upper part of the low beam lamp board, the low beam reflector is arranged above the low beam lamp board, the high beam lamp beads are arranged on the lower part of the high beam lamp board, and the high beam reflector is arranged below the high beam lamp board.

[0011] For further improvement, the low beam lamp beads and the high beam lamp beads are respectively arranged on the upper and lower sides of the same lamp board.

[0012] After adopting such a design, the utility model has at least the following advantages:

[0013] 1. By improving the glass lens structure, the square double-direct double-light LED headlamp for automobiles of the utility model separates the two small lenses and arranges them on both sides of the upper part of the large square lens, so that the light emitted by the high beam lamp beads can be parallelly emitted from the upper part of the large square lens between the two small lenses, which can not only meet the supplementary lighting of the main low beam light, but also meet the supplementary lighting of the high beam direct light, improve the high and low beam brightness, enhance the lighting effect, and meet the high-end requirements of the automobile headlamp.

[0014] 2. By restricting the positions and radii of the two small lenses, it can take into account the light patterns and light brightness requirements of both the high beam and the low beam, and achieve a lighting effect that cannot be achieved by the existing square lenses. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The above is only an overview of the technical solution of the utility model. In order to understand the technical means of the utility model more clearly, the following further detailed description of the utility model will be given in conjunction with the drawings and the specific embodiments.

[0016] Figure 1 It is a schematic internal structure diagram of the square double-direct double-light LED headlamp for automobiles of the utility model Figure 1 .

[0017] Figure 2 It is a schematic internal structure diagram of the square double-direct double-light LED headlamp for automobiles of the utility model Figure 2 .

[0018] Figure 3 It is a side view of the internal structure of the square double-direct double-light LED headlamp for automobiles of the utility model.

[0019] Figure 4 It is a top view of the internal structure of the square double-direct double-light LED headlamp for automobiles of the utility model.

[0020] Figure 5 It is a bottom view of the internal structure of the square double-direct double-light LED headlamp for automobiles of the utility model.

[0021] Figure 6 It is a schematic diagram of the square three-lens structure of the square double-direct double-light LED automotive headlamp of the present utility model.

[0022] Figure 7 It is a path diagram of the low beam light in the square double-direct double-light LED automotive headlamp of the present utility model.

[0023] Figure 8 It is a path diagram of the high beam supplementary light in the square double-direct double-light LED automotive headlamp of the present utility model.

[0024] Figure 9 It is a path diagram of the high beam direct supplementary light in the square double-direct double-light LED automotive headlamp of the present utility model.

[0025] Figure 10 It is a light pattern diagram of the high beam supplementary light in the square double-direct double-light LED automotive headlamp of the present utility model (L = 42mm, R = 10mm, H = 11mm).

[0026] Figure 11 It is a light pattern diagram of the low beam supplementary light in the square double-direct double-light LED automotive headlamp of the present utility model (L = 42mm, R = 10mm, H = 11mm).

[0027] Figure 12 It is a light pattern diagram of the high beam supplementary light in the square double-direct double-light LED automotive headlamp of the present utility model (L = 42mm, R = 11.5mm, H = 11mm).

[0028] Figure 13 It is a light pattern diagram of the low beam supplementary light in the square double-direct double-light LED automotive headlamp of the present utility model (L = 42mm, R = 11.5mm, H = 11mm).

[0029] Figure 14 It is a light pattern diagram of the high beam supplementary light in the square double-direct double-light LED automotive headlamp of the present utility model (L = 42mm, R = 14mm, H = 11mm).

[0030] Figure 15 It is a light pattern diagram of the low beam supplementary light in the square double-direct double-light LED automotive headlamp of the present utility model (L = 42mm, R = 14mm, H = 11mm). Specific embodiments

[0031] Exemplary embodiments of the present utility model will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present utility model are shown in the drawings, it should be understood that the present utility model can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present utility model and to fully convey the scope of the present utility model to those skilled in the art.

[0032] Referring to the attached Figures 1 to 5 As shown, the square double-direct double-light LED headlamp for automobiles in this embodiment includes a low-beam lamp bead 41, a low-beam reflector 30, a high-beam lamp bead 51, a high-beam reflector 60, a light-cutting mechanism 70, a direct-emitting lamp bead, and a glass lens 10.

[0033] In this embodiment, the low-beam lamp bead 41 is arranged at the upper part of the low-beam lamp board 40, the low-beam reflector 30 is arranged above the low-beam lamp board 40, the high-beam lamp bead 51 is arranged at the lower part of the high-beam lamp board 50, the high-beam reflector 60 is arranged below the high-beam lamp board 50, and the light-cutting mechanism 70 is arranged between the low-beam lamp board 40, the high-beam lamp board 50 and the glass lens 10 for performing the light-cutting action of the low-beam light and the high-beam light. Of course, the low-beam lamp bead 41 and the high-beam lamp bead 51 can also be respectively arranged on the upper and lower sides of the same lamp board, and the emission of the low-beam and high-beam lights can also be achieved.

[0034] Referring to the attached Figure 6 As shown, the glass lens 10 in this embodiment adopts a square triple-lens structure composed of three aspherical lenses 11, 12, and 13. Among them, the two small aspherical lenses 11 and 12 are symmetrically arranged on both sides of the upper part of the large square lens 13.

[0035] In this way, after the light emitted by the low-beam lamp bead 41 is reflected by the low-beam reflector 30 and cut by the light-cutting mechanism 70, it is emitted parallel from the lower area of the large square lens 13, as shown in the attached Figure 7 figure, forming the main light pattern of the low-beam and high-beam lights. After the light emitted by the high-beam lamp bead 51 is reflected by the high-beam reflector 60 and cut by the light-cutting mechanism 70, it is emitted parallel from the middle area of the upper part of the large square lens 13, as shown in the attached Figure 8 figure, forming the supplementary light pattern of the low-beam and high-beam lights. The direct-emitting lamp bead includes two, namely lamp bead 21 and lamp bead 22, and is emitted parallel after passing through the two small aspherical lenses 11 and 12, as shown in the attached Figure 9 figure, forming the supplementary light pattern of the high-beam light.

[0036] Specifically, referring to the attached Figure 6As shown, in this embodiment, the vertical distance H between the centers of the two small aspherical lenses 11 and 12 and the central horizontal line of the large square lens 13 is 11 mm, the center distance L between the two small aspherical lenses 11 and 12 is 42 mm, and the radii R of the two small aspherical lenses 11 and 12 are 10 - 14 mm, preferably 11.5 mm.

[0037] In this embodiment, the luminous flux of the high beam lamp bead 51 is set to 800 Lum, and the luminous fluxes of the high beam direct illumination lamp beads 21 and 22 are both set to 600 Lum. Then, the installation positions and dimensions of the above two small aspherical lenses 11 and 12 are explored, and it is obtained that:

[0038] Appendix Figure 10 shows the high beam supplementary light pattern of the square double direct illumination double light LED automotive headlamp obtained under the conditions of L = 42 mm, R = 10 mm, and H = 11 mm. The obtained output luminous flux is 173 Lum, and the maximum brightness at the high beam center is 21100 cd, that is, the output luminous flux is low, the high beam height and brightness are poor, and the light pattern is not very ideal.

[0039] Appendix Figure 11 shows the low beam supplementary light pattern of the square double direct illumination double light LED automotive headlamp obtained under the conditions of L = 42 mm, R = 10 mm, and H = 11 mm. The obtained output luminous flux is 78.3 Lum, and the maximum brightness at the center is 18700 cd, that is, the output luminous flux is high, the low beam width and brightness are both good, and the light pattern is ideal.

[0040] Appendix Figure 12 shows the high beam supplementary light pattern of the square double direct illumination double light LED automotive headlamp obtained under the conditions of L = 42 mm, R = 11.5 mm, and H = 11 mm. The obtained output luminous flux is 646 Lum, and the maximum brightness at the high beam center is 87600 cd, that is, the output luminous flux is high, the high beam height and brightness are both good, and the light pattern is ideal.

[0041] Appendix Figure 13 shows the low beam supplementary light pattern of the square double direct illumination double light LED automotive headlamp obtained under the conditions of L = 42 mm, R = 11.50 mm, and H = 11 mm. The obtained output luminous flux is 68 Lum, and the maximum brightness at the center is 15800 cd, that is, the output luminous flux is low, the low beam width and brightness are poor, and the light pattern is relatively ideal.

[0042] Appendix Figure 14 shows the high beam supplementary light pattern of the square double direct illumination double light LED automotive headlamp obtained under the conditions of L = 42 mm, R = 14 mm, and H = 11 mm. The obtained output luminous flux is 616 Lum, and the maximum brightness at the high beam center is 93400 cd, that is, the output luminous flux is high, the high beam height and brightness are both good, and the light pattern is ideal.

[0043] Attached Figure 15 The figure shows the low beam fill light pattern of the square dual direct dual light LED car headlamp under the condition of setting L = 42mm, R = 14mm, H = 11mm. The output luminous flux is 58Lum, and the maximum brightness at the center is 12200cd, that is, the output luminous flux is low, the low beam width and brightness are poor, and the light pattern is poor.

[0044] From the results in the above figure, it can be seen that, considering the emitted luminous flux, brightness of the light pattern, and width angle, the radius R of the aspheric lenses 11 and 12 is in the range of 10-14mm, and the high and low beam effects are better. When the optimal value is 11.5mm, it can have both high and low beam effects and meet the high-end needs of automobile headlights.

[0045] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Those skilled in the art may make some simple modifications, equivalent changes or modifications using the technical contents disclosed above, which are all within the protection scope of the present invention.

Claims

1. A square dual direct dual light LED automobile headlamp, comprising a low beam lamp bead, a high beam lamp bead, a direct lamp bead and a glass lens, characterized in that: The glass lens adopts a square three-lens structure composed of three aspherical lenses, wherein two small aspherical lenses are symmetrically arranged on both sides of the upper part of the square large lens; The light emitted by the low beam lamp bead is reflected by the low beam reflector cup and cut by the light cutting mechanism, and then is emitted in parallel from the lower area of ​​the square large lens to form a high and low beam main light type; the light emitted by the high beam lamp bead is reflected by the high beam reflector cup and cut by the light cutting mechanism, and then is emitted in parallel from the upper middle area of ​​the square large lens to form a high and low beam fill light type; the direct-beam lamp bead includes two, which are emitted in parallel after passing through two small aspherical lenses respectively to form a high beam fill light type.

2. The square dual direct dual light LED automobile headlamp according to claim 1, characterized in that: The vertical distance between the center points of the two small aspheric lenses and the center horizontal line of the square large lens is 11 mm, and the center distance between the two small aspheric lenses is 42 mm.

3. The square dual direct dual light LED automobile headlamp according to claim 2, characterized in that: The radius of the two small aspherical lenses is 10-14 mm.

4. The square dual direct dual light LED automobile headlamp according to claim 3, characterized in that: The radius of the two small aspherical lenses is 11.5 mm.

5. The square dual direct dual light LED automotive headlamp according to any one of claims 1 to 4, characterized in that: The low beam lamp bead is arranged on the upper part of the low beam lamp board, the low beam reflector cup is arranged above the low beam lamp board, the high beam lamp bead is arranged on the lower part of the high beam lamp board, and the high beam reflector cup is arranged below the high beam lamp board.

6. The square dual direct dual light LED automobile headlamp according to claim 5, characterized in that: The low beam lamp beads and the high beam lamp beads are respectively arranged on the upper and lower sides of the same lamp board.