Egg sorting device for laying hen breeding
By designing an egg sorting device including sorting channels, barrier plates, barrier holes, pushing components and vision sensors, the problem of eggs being easily crossed by cutting holes is solved, and a more efficient and accurate egg screening effect is achieved.
Patent Information
- Application Number
- CN202422230288.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-09-12
AI Technical Summary
The existing egg sorting device has a vertical downward movement of the egg along the inclined plate, which makes the egg easily cross the cutting hole, resulting in poor sorting effect.
An egg sorting device including sorting channels, barrier plates, barrier holes, pushing components and vision sensors is designed. Eggs are transported to sorting channels through conveyor belts, using barrier holes and push components to achieve precise screening of eggs, and working together with vision sensors and motors to avoid egg occlusion.
Through the set of sorting paths and slides, the screening direction of the egg is parallel to the moving direction, which improves the accuracy and efficiency of the screening and avoids the problems of egg blockage and waste of time.
Smart Images

Figure CN222982249U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chicken sorting devices, and particularly relates to an egg sorting device for laying hen breeding. Background Technique
[0002] The tunnel incubator is a modern incubation equipment, mainly used for large-scale egg incubation. When incubating in this incubator, selecting suitable breeding eggs is a very crucial step, because this directly affects the hatching success rate and the quality of chicks.
[0003] After retrieval, the patent "CN220823827U" provides "an egg sorting device for laying hen breeding, belonging to the technical field of egg sorting devices for laying hen breeding. The key points of its technical solution include a box body. A limiting component is arranged inside the box body. An inclined plate is bolted inside the box body. A plurality of blanking holes are opened at the top of the inclined plate. An adjusting groove is opened on the left side of the inner wall of the box body. A sliding groove is opened on the right side of the inner wall of the box body. A conveyor belt body is arranged inside the box body. A plurality of partition plates are arranged on the top of the conveyor belt body. A storage component is bolted on the right side of the box body; the limiting component includes a motor body. A threaded rod is bolted on the front side of the motor body. An adjusting block is threadedly connected to the surface of the threaded rod. Most of the existing ones are to manually screen eggs by users. During the manual screening process by users, through visual observation, the accuracy rate is low and time is wasted". This device pushes eggs through the limiting component, and the eggs need to pass through the blanking holes to fall into the storage component. However, the blanking holes are vertically downward, while the moving direction of the eggs is along the inclined plate. Most eggs have two dimensions, a long axis and a short axis. Therefore, it is very easy for eggs to cross the blanking holes, resulting in poor sorting effect.
[0004] Therefore, we provide an egg sorting device for laying hen breeding to solve the above problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide an egg sorting device for laying hen breeding, and solve the problem that in the above background technique, this device pushes eggs through the limiting component, and the eggs need to pass through the blanking holes to fall into the storage component. However, the blanking holes are vertically downward, while the moving direction of the eggs is along the inclined plate. Most eggs have two dimensions, a long axis and a short axis. Therefore, it is very easy for eggs to cross the blanking holes, resulting in poor sorting effect.
[0006] To achieve the above purpose, the utility model provides the following technical solution: An egg sorting device for laying hen breeding, comprising:
[0007] A sorting table, the surface of the sorting table is evenly divided into sorting channels, the sorting channels are inclined, and a conveyor belt one is arranged at the high-position end of the sorting channels;
[0008] Sorting channel, an isolation partition is inserted inside the sorting channel, the distances between the isolation partitions are the same, a conveying assembly is installed at the bottom of the inner wall of the isolation partition, isolation holes are formed on the surface of the isolation partition, and the diameters of the isolation holes gradually decrease from top to bottom. Deflection cones are arranged on one side of the high point of the sorting channel, a guiding plate is installed between the isolation partitions, first motors are symmetrically installed in the bottom cavity of the sorting channel, and the output shafts of the first motors are connected to both sides of the support plate. Pushing assemblies are installed above the isolation partitions;
[0009] Pushing assembly, the pushing assembly includes a U-shaped rod and a vision sensor. A rubber cap is installed at one end of the U-shaped rod, the other end of the U-shaped rod is installed at the output shaft end of a second motor, the second motor is installed on the surface of a support plate, and the vision sensor is inserted on one side of the support plate;
[0010] Slideway, the slideway is located below each support plate, the inclination direction of the slideway is opposite to that of the sorting channel, and a second conveyor belt is installed at the outlet of the slideway.
[0011] Preferably, the lowest point of the isolation hole is horizontal with the lowest point of the sorting channel.
[0012] Preferably, the surface of the deflection cone is rough, and the horizontal bottom surface of the deflection cone is separated from the first conveyor belt.
[0013] Preferably, both ends of the guiding plate are in contact with the isolation partition, and the inner wall of the guiding plate gradually becomes narrower from top to bottom.
[0014] Preferably, protrusions are arranged on the side surface of the slideway, and buffer pads are adhesively connected to both sides of the second conveyor belt.
[0015] Preferably, the conveying assembly includes a conveying box, the conveying box is installed at the bottom of the inner wall of the sorting channel, a third conveyor belt is obliquely installed on the surface of the conveying box, and the third conveyor belt is connected to a third motor through belt transmission.
[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0017] 1. By arranging the sorting channel and the slideway, during use, eggs move to the sorting channel through the first conveyor belt, and then move in the sorting channel through the conveying assembly, passing through the isolation holes one by one. According to the diameters of the isolation holes, the eggs are screened. The eggs are pushed out of the isolation holes by the pushing assembly, and move to the second conveyor belt through the support plate and the slideway. Thus, the screening direction is parallel to the moving direction of the eggs, and screening is carried out one by one, improving the screening effect.
[0018] 2. During use, through the provided visual sensor and U-shaped rod, the visual sensor feeds back a signal to the control device indicating that the eggs are staying on the baffle plate. Subsequently, the control device controls the U-shaped rod to rotate downward through the second motor, pushing the eggs to prevent the eggs from blocking the sorting channel. Description of the Drawings
[0019] Other features, objectives, and advantages of the present utility model will become more apparent by reading the detailed description of the non-limiting embodiments with reference to the following drawings:
[0020] Figure 1 Front view of the overall appearance of the present utility model;
[0021] Figure 2 Exploded structural view of the sorting channel of the present utility model;
[0022] Figure 3 Structural view of the distribution of the slideways of the present utility model;
[0023] Figure 4 Structural view of the pushing component of the present utility model;
[0024] Figure 5 Exploded structural view of the bottom of the sorting table of the present utility model;
[0025] Figure 6 Structural view of the conveying box of the present utility model;
[0026] In the figures: 1, sorting table; 2, sorting channel; 3, conveyor belt 1; 4, baffle plate; 5, blocking hole; 6, partial cone; 7, guide plate; 8, first motor; 9, support plate; 10, U-shaped rod; 11, rubber cap; 12, second motor; 13, support plate; 14, visual sensor; 15, slideway; 16, conveyor belt 2; 17, conveying box; 18, conveyor belt 3; 19, third motor. Detailed Embodiment
[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.
[0028] In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model. Embodiment 1
[0029] Please refer to Figures 1 - 4 as shown in the figure, the present utility model provides a technical solution: an egg sorting device for laying hen breeding, comprising:
[0030] A sorting table 1, the surface of the sorting table 1 is evenly divided into sorting channels 2, the sorting channels 2 are inclined, and a first conveyor belt 3 is arranged at the high end of the sorting channels 2;
[0031] Sorting channels 2, a partition board 4 is inserted into the sorting channels 2, the distances between the partition boards 4 are the same, a conveying component is installed at the bottom of the inner wall of the partition board 4, blocking holes 5 are formed on the surface of the partition board 4, and the diameters of the blocking holes 5 gradually decrease from high to low. A partial separation cone 6 is arranged on one side of the high point of the sorting channel 2, a guiding plate 7 is installed between the partition boards 4, first motors 8 are symmetrically installed in the bottom cavity of the sorting channel 2, the output shafts of the first motors 8 are connected to both sides of a support plate 9, and a pushing component is installed above the partition boards 4;
[0032] The pushing component includes a U-shaped rod 10 and a vision sensor 14. A rubber cap 11 is installed at one end of the U-shaped rod 10, the other end of the U-shaped rod 10 is installed at the output shaft end of a second motor 12, the second motor 12 is installed on the surface of a support plate 13, and a vision sensor 14 is inserted into one side of the support plate 13;
[0033] A slideway 15 is located below each support plate 9, the inclination direction of the slideway 15 is opposite to that of the sorting channel 2, and a second conveyor belt 16 is installed at the outlet of the slideway 15.
[0034] When the device is in use, eggs are conveyed to the sorting channel 2 through the first conveyor belt 3, and the orientation of the eggs is adjusted through the partial separation cone 6 so that the long axis of the eggs is in a horizontal posture with the sorting channel 2, and then the eggs enter the sorting channel 2. Furthermore, the eggs are moved to the partition board 4 one by one through the conveying component. When the eggs pass through the blocking holes 5, there are two situations: one is that the eggs cannot pass through the blocking holes 5. At this time, the vision sensor 14 will detect the stationary state of the eggs, and thus, feedback to the control device. Then, the control device works in cooperation with the first motor 8 to make the support plate 9 turn downward until it abuts against the slideway 15. Then, the second motor 12 drives the U-shaped rod 10 to turn downward until the rubber cap 11 pushes the eggs, and the eggs fall on the surface of the second conveyor belt 16 along the support plate 9 and the slideway 15. The other is that the eggs pass through the blocking holes 5, and the eggs then move to the next partition board 4 through the conveying component. The orientation of the eggs during the movement is ensured by the guiding plates 7 on both sides until the eggs are blocked by a lower partition board 4 and slide onto the corresponding surface of the second conveyor belt 16. If the eggs are not blocked, they move to the low platform of the sorting table 1, and the sorted eggs are conveyed out in sequence by the second conveyor belts 16 in the horizontal direction from the high point to the low point of the sorting table 1.
[0035] Furthermore, the lowest point of the blocking hole 5 is at the same level as the lowest point of the sorting channel 2, avoiding the influence of the lower edge of the blocking hole 5 on the movement of the eggs that can completely pass through the blocking hole 5.
[0036] Furthermore, the surface of the deflection cone 6 is rough, and the horizontal bottom surface of the deflection cone 6 is separated from the conveyor belt 1-3. When the eggs move on the conveyor belt 1-3, the contact area between the eggs and the conveyor belt 1-3 is small. When the major axis of the eggs is not parallel to the sorting channel 2, after the eggs come into contact with the deflection cone 6, the eggs rotate during forward movement, so that the major axis of the eggs is parallel to the sorting channel 2.
[0037] Furthermore, both ends of the guiding plate 7 are in contact with the blocking plate 4, and the inner wall of the guiding plate 7 gradually narrows from high to low. By providing the guiding plate 7, during the conveying process of the eggs, the moving direction of the eggs is restricted, so that the eggs can be aligned with the blocking hole 5.
[0038] Furthermore, a protrusion is provided on the side surface of the slideway 15, and buffer pads are adhesively connected to both sides of the conveyor belt 2-16. By providing the protrusion, the rotation angle of the support plate 9 is determined to ensure the engagement between the inner wall of the support plate 9 and the inner wall of the slideway 15, avoiding the eggs from bouncing when passing through the joint line. By providing the buffer pads, the problem of the eggs being damaged by knocking when sliding onto the conveyor belt 2-16 is avoided. Embodiment 2
[0039] Please refer to Figure 5 As shown, the conveying assembly includes a conveying box 17, the conveying box 17 is installed at the bottom of the inner wall of the sorting channel 2, and a conveyor belt 3-18 is inclinedly installed on the surface of the conveying box 17. The conveyor belt 3-18 is connected to the third motor 19 through belt drive. By providing the conveyor belt 3-18, forces are applied to the eggs from both sides, so as to drive the eggs to continuously move along the sorting channel 2.
[0040] It should be noted that: the distance from the entrance of the sorting channel 2 to the first blocking plate 4 in the drawings can be lengthened to avoid the accumulation of eggs at the entrance. At the same time, the length of the conveying box 17 in this section is adjusted accordingly.
[0041] The above shows and describes the basic principles, main features and advantages of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.
[0042] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only includes an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. An egg sorting device for laying hen breeding, characterized in that: include: A sorting platform (1), wherein the surface of the sorting platform (1) is evenly divided with sorting paths (2), the sorting paths (2) are arranged at an inclination, and a conveyor belt (3) is arranged at the high end of the sorting path (2); A sorting path (2), wherein a baffle plate (4) is inserted into the interior of the sorting path (2), the spacing between the baffle plates (4) is the same, a conveying assembly is installed at the bottom of the inner wall of the baffle plate (4), a baffle hole (5) is opened on the surface of the baffle plate (4), and the diameter of the baffle hole (5) gradually decreases from high to low, a deflection cone (6) is arranged on one side of the high point of the sorting path (2), a guide plate (7) is installed between the baffle plates (4), a first motor (8) is symmetrically installed in the bottom cavity of the sorting path (2), the output shaft of the first motor (8) is connected to both sides of the support plate (9), and a pushing assembly is installed above the baffle plate (4); A pushing assembly, the pushing assembly comprising a U-shaped rod (10) and a visual sensor (14), one end of the U-shaped rod (10) being mounted with a rubber cap (11), the other end of the U-shaped rod (10) being mounted on the output shaft end of a second motor (12), the second motor (12) being mounted on the surface of a support plate (13), and one side of the support plate (13) being plugged with the visual sensor (14); A slideway (15), the slideway (15) is located below each support plate (9), the inclination direction of the slideway (15) is opposite to that of the sorting path (2), and a conveyor belt 2 (16) is installed at the outlet of the slideway (15).
2. The egg sorting device for laying hen breeding according to claim 1, characterized in that: The lowest point of the barrier hole (5) is level with the lowest point of the sorting channel (2).
3. The egg sorting device for laying hen breeding according to claim 1, characterized in that: The surface of the deflection cone (6) is rough, and the horizontal bottom surface of the deflection cone (6) is separated from the conveyor belt (3).
4. The egg sorting device for laying hen breeding according to claim 1, characterized in that: Both ends of the guide plate (7) are in contact with the blocking plate (4), and the inner wall of the guide plate (7) gradually narrows from high to low.
5. The egg sorting device for laying hen breeding according to claim 1, characterized in that: The side of the slideway (15) is provided with a protrusion, and the two sides of the conveyor belt 2 (16) are adhesively connected with a buffer pad.
6. The egg sorting device for laying hen breeding according to claim 1, characterized in that: The conveying assembly comprises a conveying box (17), the conveying box (17) being mounted on the bottom of the inner wall of the sorting path (2), a conveying belt three (18) being obliquely mounted on the surface of the conveying box (17), the conveying belt three (18) being connected to a third motor (19) via a belt drive.
Citation Information
Patent Citations
Egg sorting device for laying hen breeding
CN220823827U
Cited By
An egg sorting device for laying hens
CN224684999U