Separating device for material balls in carbon production forming process

Abstract

The utility model relates to a material block separating device in a carbon production and forming process, belongs to the technical field of carbon production, and solves the technical problems that products are easily mixed with material blocks in the existing carbon production and forming process, the qualification rate of the products is low, the material blocks are difficult to separate after entering a mold and the like. According to the solution, the separation device for the material balls in the carbon production forming process comprises a rack, a conveying assembly, a sweeping assembly and a driving assembly; the conveying assembly is arranged on the rack and comprises a first transmission shaft, a second transmission shaft, two driving chain wheels, two driven chain wheels and two chains, connecting rods are evenly distributed on the inner sides of the two chains, lattice ribs are connected to the connecting rods, the other ends of the lattice ribs are lapped on the adjacent connecting rods or are in a drooping state, and the lattice ribs, the connecting rods and the chains define a sieve plate. Every two grid ribs between every two adjacent connecting rods form a sieve hole; the driving assembly comprises a servo motor. Compared with the prior art, the device has the advantages of effectively separating cooled paste materials and material balls, improving the production quality of carbon products and the like.

Description

Technical Field

[0001] The utility model belongs to the technical field of carbon production, and particularly relates to a separating device for material agglomerates in the carbon production forming process. Background Art

[0002] In the field of carbon production, forming is the primary and also the key process. During the kneading, cooling, and paste transportation processes, due to factors such as equipment dead angles, temperature, and loose process control, it is extremely easy for material agglomerates to form and enter the mold. It is difficult to pick them out manually, and some are mixed in the paste and are not easy to be detected. After entering the mold, they cause local structural damage to the product, resulting in a low qualification rate and bringing great economic losses to the enterprise. Content of the Utility Model

[0003] In order to overcome the deficiencies of the prior art and solve the technical problems such as the easy mixing of material agglomerates in the existing carbon production forming process, low qualification rate of products, and difficult separation of material agglomerates entering the mold, the utility model provides a separating device for material agglomerates in the carbon production forming process.

[0004] The utility model is realized through the following technical solutions.

[0005] The utility model provides a separating device for material agglomerates in the carbon production forming process, which includes a frame, a conveying component, a cleaning component, and a driving component;

[0006] A feeding port is fixedly connected to the left side of the frame. The feeding port is located above the conveying component. A first material receiving port is arranged at the bottom of the frame. A second material receiving port is fixedly connected to the right side of the frame, and the second material receiving port is arranged below the conveying component;

[0007] The conveying component is arranged on the frame. The conveying component includes a first transmission shaft, a second transmission shaft, two driving sprockets, two driven sprockets, and two chains. The first transmission shaft and the second transmission shaft are arranged in parallel. The two driving sprockets are sleeved at both ends of the first transmission shaft, and the two driven sprockets are sleeved at both ends of the second transmission shaft. The driving sprocket and the driven sprocket are connected by a chain drive. A number of connecting rods are evenly distributed on the inner sides of the two chains. A number of evenly distributed grid ribs are connected to the connecting rods. The other ends of the grid ribs are placed on adjacent connecting rods or in a hanging state. The grid ribs, connecting rods, and chains form a "sieve plate", and two grid ribs between adjacent connecting rods form sieve holes;

[0008] The cleaning component is arranged below the chain of the conveying component. The cleaning component includes a number of support rollers arranged below the chain. The support rollers are fixedly connected to the frame, and a number of brush heads are arranged above the support rollers;

[0009] The driving component includes a servo motor, and the driving shaft of the servo motor is coaxially connected to the first transmission shaft.

[0010] Furthermore, the frame includes four columns, and the four columns enclose a rectangular space.

[0011] Furthermore, the feed inlet is inclined.

[0012] Furthermore, the first material receiving port is used for containing paste materials smaller than the sieve holes, and the second material receiving port is used for containing agglomerates larger than the sieve holes.

[0013] Furthermore, the gap size between the connecting rods is set according to the production requirement.

[0014] Furthermore, the grid ribs are connected to the connecting rods through sleeves.

[0015] Furthermore, the length dimension of the grid ribs is larger than the gap size between adjacent connecting rods.

[0016] The beneficial effects achieved by the present utility model are as follows: The present utility model selects chains, connecting rods and grid ribs. When the conveying assembly starts to rotate, the chains, connecting rods and grid ribs above the conveying surface enclose a sieve plate. The sieve plate separates the cooled paste materials and agglomerates entering from the feed inlet. The paste materials are smaller than the sieve holes. During the movement of the sieve plate, the paste materials fall from the sieve holes to the first material receiving port. The agglomerates are larger than the sieve holes. The agglomerates move with the sieve plate to the end and then fall to the second material receiving port. Moreover, due to the action of gravity and the impact of the paste materials, the grid ribs below the sieve plate surface are in a drooping state, which is more conducive to the paste materials falling into the first material receiving port, thereby separating the cooled paste materials and agglomerates, and finally improving the quality of carbon products; By selecting a servo motor, the rotation speed of the servo motor can be adjusted according to production requirements, thereby controlling the moving speed of the chain and ultimately controlling the separation speed of the paste materials and agglomerates; By selecting a cleaning assembly, the brush heads can clean the sieve plate and prevent the sieve plate from drooping.

[0017] Compared with the prior art, the present utility model has the advantages of effectively separating the cooled paste materials and agglomerates and improving the production quality of carbon products. Description of the Drawings

[0018] Figure 1 is a schematic structural view of the present utility model;

[0019] Figure 2 is a side view of the chain of the present utility model.

[0020] In the figure: 1, frame; 2, feed inlet; 3, first material receiving port; 4, second material receiving port; 5, first transmission shaft; 6, second transmission shaft; 7, driving sprocket; 8, driven sprocket; 9, chain; 10, connecting rod; 11, grid rib; 12, sieve hole; 13, support roller; 14, brush head; 15, servo motor; 16, column. Detailed Embodiment

[0021] The present utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments.

[0022] As Figures 1 to 2 shown, a separating device for agglomerates during the carbon production and forming process includes a frame 1, a conveying assembly, a cleaning assembly, and a driving assembly.

[0023] The frame 1 includes four columns 16. The four columns 16 enclose a rectangular space. The frame 1 plays a supporting role for the conveying assembly, the cleaning assembly, and the driving assembly. A feeding port 2 is fixedly connected to the left side of the frame 1. The feeding port 2 is located above the conveying assembly. The feeding port 2 is used for holding the cooled paste and agglomerates. The feeding port 2 is inclined to facilitate the faster dropping of the cooled paste and agglomerates onto the conveying assembly. A first material receiving port 3 is provided at the bottom of the frame 1. The first material receiving port 3 is used for holding the paste smaller than the sieve holes 12 after being separated by the sieve plate. A second material receiving port 4 is fixedly connected to the right side of the frame 1. The second material receiving port 4 is arranged below the conveying assembly. The second material receiving port 4 is used for receiving the agglomerates larger than the sieve holes 12 after being separated by the sieve plate.

[0024] The conveying assembly is arranged on the frame 1. The conveying assembly includes a first transmission shaft 5, a second transmission shaft 6, two driving sprockets 7, two driven sprockets 8, and two chains 9. The first transmission shaft 5 and the second transmission shaft 6 are arranged in parallel. The two driving sprockets 7 are sleeved at both ends of the first transmission shaft 5. The two driven sprockets 8 are sleeved at both ends of the second transmission shaft 6. The driving sprockets 7 and the driven sprockets 8 are connected by the chains 9 for transmission. When the driving sprockets 7 rotate, the driven sprockets 8 are driven to rotate through the chains 9. A number of connecting rods 10 are evenly distributed on the inner sides of the two chains 9. The gap size between the connecting rods 10 is set according to the production requirement. A number of evenly distributed grid ribs 11 are connected to the connecting rods 10. The grid ribs 11 are connected to the connecting rods 10 through sleeves. The length dimension of the grid ribs 11 is greater than the gap size between adjacent connecting rods 10 to facilitate the overlapping of the grid ribs 11. The other end of the grid rib 11 is overlapped on the adjacent connecting rod 10 or in a hanging state. The grid ribs 11, the connecting rods 10, and the chains 9 form a "sieve plate". The two grid ribs 11 between adjacent connecting rods 10 form sieve holes 12. When the conveying assembly rotates, the paste smaller than the sieve holes 12 is separated from the sieve holes 12 and drops into the first material receiving port 3. And the grid ribs 11 below the sieve plate surface are in a hanging state due to the action of gravity and the impact of the paste, which is more conducive to the paste dropping into the first material receiving port 3, so as to separate the cooled paste and agglomerates, and finally improve the quality of carbon products. The agglomerates larger than the sieve holes 12 move to the end with the sieve plate and then drop into the second material receiving port 4.

[0025] The cleaning assembly is arranged below the chain 9 of the conveying assembly. The cleaning assembly includes a number of support rollers 13 arranged below the chain 9. The support rollers 13 support the sieve plate to prevent sagging. The support rollers 13 are fixedly connected to the frame 1. Above the support rollers 13, there are a number of brush heads 14 which clean the adhesions on the grid ribs 11.

[0026] The driving assembly includes a servo motor 15. The driving shaft of the servo motor 15 is coaxially connected to the first transmission shaft 5. The servo motor 15 drives the driving sprocket 7 to rotate. The rotation of the driving sprocket 7 drives the driven sprocket 8 to rotate through the chain 9. By selecting the servo motor 15, the rotation speed of the servo motor 15 can be adjusted according to production requirements, thereby controlling the moving speed of the chain 9 and ultimately controlling the separation speed of the paste material and the material mass.

[0027] The working process of the present utility model is as follows:

[0028] Adjust the rotation speed of the servo motor 15 and the clearance size between the connecting rod 10 according to production requirements;

[0029] Start the servo motor 15. The servo motor 15 drives the driving sprocket 7 to rotate. The rotation of the driving sprocket 7 drives the driven sprocket 8 to rotate through the chain 9;

[0030] Place the paste material and the material mass after cooling at the feeding port 2. The paste material and the material mass after cooling fall from the feeding port 2 onto the conveying assembly. As the sieve plate rotates, the paste material smaller than the sieve holes 12 separates from the sieve holes 12 and drops into the first material receiving port 3. And due to the action of gravity and the impact of the paste material, the grid ribs 11 below the sieve plate surface are in a sagging state, which is more conducive to the paste material falling into the first material receiving port 3. The material mass larger than the sieve holes 12 moves to one end with the sieve plate and then drops into the second material receiving port 4.

[0031] The embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, the embodiments can still be changed. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A device for separating agglomerates in a carbon production and molding process, characterized in that: It comprises a frame (1), a transmission component, a cleaning component and a driving component; The left side of the frame (1) is fixedly connected with a feed port (2), the feed port (2) is located above the conveying assembly, the bottom of the frame (1) is provided with a first material receiving port (3), the right side of the frame (1) is fixedly connected with a second material receiving port (4), the second material receiving port (4) is located below the conveying assembly; The transmission assembly is arranged on the frame (1), and comprises a first transmission shaft (5), a second transmission shaft (6), two driving sprockets (7), two driven sprockets (8) and two chains (9). The first transmission shaft (5) and the second transmission shaft (6) are arranged in parallel, the two driving sprockets (7) are sleeved on both ends of the first transmission shaft (5), and the two driven sprockets (8) are sleeved on both ends of the second transmission shaft (6). The driving sprocket (7) and the driven sprocket (8) are connected to each other by the chain (9). A plurality of connecting rods (10) are evenly distributed on the inner sides of the two chains (9). A plurality of evenly distributed grid bars (11) are connected to the connecting rods (10). The other end of the grid bars (11) is placed on an adjacent connecting rod (10) or is in a drooping state. The grid bars (11), the connecting rods (10) and the chains (9) form a "sieve plate", and the two grid bars (11) between the adjacent connecting rods (10) form a sieve hole (12). The cleaning assembly is arranged below the chain (9) of the conveying assembly, and the cleaning assembly comprises a plurality of supporting rollers (13) arranged below the chain (9), the supporting rollers (13) are fixedly connected to the frame (1), and a plurality of brush heads (14) are arranged above the supporting rollers (13); The driving assembly comprises a servo motor (15), and a driving shaft of the servo motor (15) is coaxially connected to the first transmission shaft (5).

2. The device for separating agglomerates in a carbon production and molding process according to claim 1, characterized in that: The frame (1) comprises four upright posts (16), and the four upright posts (16) enclose a rectangular space.

3. The device for separating agglomerates in a carbon production and molding process according to claim 1, characterized in that: The feed inlet (2) is arranged in an inclined manner.

4. The device for separating agglomerates in a carbon production and molding process according to claim 1, characterized in that: The first material holding opening (3) is used to hold paste that is smaller than the sieve holes (12), and the second material holding opening (4) is used to hold agglomerates that are larger than the sieve holes (12).

5. The device for separating agglomerates in a carbon production and molding process according to claim 1, characterized in that: The gap size between the connecting rods (10) is set according to production requirements.

6. The device for separating agglomerates in a carbon production and molding process according to claim 1, characterized in that: The grid bars (11) are connected to the connecting rods (10) via sleeves.

7. The device for separating agglomerates in a carbon production and molding process according to claim 1, characterized in that: The length dimension of the grid bars (11) is greater than the gap dimension between adjacent connecting rods (10).

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