Environment-friendly cyclone spraying acid mist removal tower for preparing methane chloride

By using a fan to drive the fan blade rotation and isolation plate limit isolation in the cyclone spraying and acid removal mist tower, the problem of insufficient contact time between methane chloride and alkali liquid is solved, and the purification quality of methane chloride and the efficiency of neutralization reaction are improved.

CN222984098UActive Publication Date: 2025-06-17JIANGSU FUQIANG NEW MATERIAL CO
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Patent Information

Application Number
CN202421983703.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-06-17
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

During the operation of the existing cyclone spray acid mist dehydration tower, the acid mist and the alkali liquid are unevenly mixed, resulting in limited contact time between methane chloride and alkali liquid, affecting the progress of neutralization reaction and affecting the quality of methane chloride purification.

Method used

An environmentally friendly cyclone spray acid-removing mist tower for methane chloride preparation was designed, which drives the fan blades to rotate through the fan, increases the contact area and contact time between the gas and the spray liquid, and limits the methane chloride through the isolation plate to improve purification efficiency.

Benefits of technology

By increasing the contact time and area between gas and spray liquid, the purification quality of methane chloride is improved, the problem of insufficient contact time between methane chloride and alkali liquid is solved, and the efficiency of neutralization reaction is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an environment-friendly cyclone spraying acid mist removal tower for preparing methane chloride, which belongs to the technical field of methane chloride purification and comprises a tower body, a tower bottom, a tower top, a flange, a gas inlet seat, a gas exhaust seat, a liquid collection box and a liquid discharge pipe. The purification mechanism comprises a liquid inlet pipe fixedly mounted in the top of the tower, fourteen nozzles are fixedly mounted on the peripheral wall of the liquid inlet pipe, and a fan is fixedly mounted at the top of a liquid collection box. According to the environment-friendly cyclone spraying acid mist removal tower for preparing the methane chloride, the fan is matched with the rotating shaft, the limiting ring and the fan blades to drive the fan blades to rotate, the rotating fan blades can increase the contact area between gas and spraying liquid and prolong the contact time between the gas and the spraying liquid, and therefore the mass transfer efficiency is improved; methane chloride is limited and isolated layer by layer under the action of the isolation plates, so that the purification quality of the methane chloride is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of methane chloride purification, in particular to an environment-friendly cyclone spray acid mist removal tower for methane chloride preparation. Background Technique

[0002] The environment-friendly cyclone spray acid mist removal tower for methane chloride preparation is a device specifically used for treating and purifying acid waste gas in the production process of methane chloride. It effectively removes acid mist in the waste gas through the technologies of cyclone separation and spray absorption, protecting the environment from the pollution of acid gas. Its working principle is to use the rotating airflow to throw the acid mist particles in the waste gas towards the tower wall, and neutralize the acidic substances with the alkali liquid sprayed by the spray system. The purified gas is discharged from the top of the tower, and the spray liquid and the neutralized acidic substances fall into the liquid collection tank at the bottom of the tower for recovery or treatment. This device not only improves the environmental protection of the production process but also reduces the risk of environmental pollution. It is an indispensable environmental protection device in modern industrial production.

[0003] At present, during the operation of the cyclone spray acid mist removal tower, there may be a problem of uneven mixing of acid mist and alkali liquid. The short-circuit flow will cause the residence time of the gas in some areas to be too short, resulting in a limited contact time between methane chloride and the alkali liquid, thus affecting the progress of the neutralization reaction and making the quality of methane chloride purification by the spray acid mist removal tower limited. Therefore, an environment-friendly cyclone spray acid mist removal tower for methane chloride preparation is proposed. Content of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the utility model provides an environment-friendly cyclone spray acid mist removal tower for methane chloride preparation, which has the advantages of improving the purification quality of methane chloride, etc., and solves the problem that the contact time between methane chloride and the alkali liquid is limited, thus affecting the progress of the neutralization reaction and making the quality of methane chloride purification by the spray acid mist removal tower limited.

[0005] To achieve the above object, the utility model provides the following technical scheme: An environment-friendly cyclone spray acid mist removal tower for methane chloride preparation, comprising a tower body, a tower bottom, a tower top, a flange, an air inlet seat, an exhaust seat, a liquid collection box and a drain pipe, and a purification mechanism is arranged inside the tower body;

[0006] The purification mechanism includes a liquid inlet pipe fixedly installed inside the top of the tower. Fourteen spray heads are fixedly installed on the outer peripheral wall of the liquid inlet pipe. A fan is fixedly installed on the top of the liquid collection box. The air inlet end and the air outlet end of the fan are respectively fixedly installed with an air inlet pipe and an exhaust pipe. Two mounting rods are fixedly installed on the inner peripheral wall of the bottom of the tower. A mounting seat is fixedly installed between the two mounting rods. A rotating shaft is rotatably connected inside the mounting seat. Two limiting rings are fixedly installed on the outer peripheral wall of the rotating shaft. Two fan blades are fixedly installed on the outer peripheral wall of the rotating shaft. Six partition plates are fixedly installed on the outer peripheral wall of the liquid inlet pipe.

[0007] Furthermore, the liquid inlet pipe penetrates through the inside of the top of the tower and extends into the interior of the tower body.

[0008] Furthermore, the exhaust pipe penetrates through the outer peripheral wall of the bottom of the tower and extends into the interior. The exhaust pipe is located directly below the mounting seat, the rotating shaft, and the fan blades.

[0009] Furthermore, a perforation is provided inside the mounting seat. The rotating shaft is rotatably connected inside the perforation and is of a suitable size. The rotating shaft extends towards the bottom of the mounting seat. The two limiting rings are respectively rotatably connected to the outer wall of the top and the outer wall of the bottom of the mounting seat.

[0010] Furthermore, ten ventilation holes are provided inside the partition plates. The six partition plates are located between the fourteen spray heads. The partition plates and the spray heads are evenly distributed inside the tower body.

[0011] Furthermore, the partition plates are circular. The diameter of the partition plates is the same as the inner diameter of the tower body. The outer peripheral wall of the partition plates is in close contact with the inner peripheral wall of the tower body.

[0012] Furthermore, the number of flanges is four. Two flanges are respectively installed at the top and the bottom of the tower body. Two flanges are respectively installed on the outer walls of the opposite sides of the bottom and the top of the tower. The bottom and the top of the tower are respectively located below and above the tower body. The air inlet seat is installed on the outer peripheral wall of the bottom of the tower. The exhaust seat is installed on the top of the top of the tower. The liquid collection box is installed at the bottom of the bottom of the tower.

[0013] Furthermore, two air guiding seats are fixedly installed on the inner wall of the top of the top of the tower. The cross section of the air guiding seat is in the shape of a right triangle.

[0014] Compared with the prior art, the technical solution of the present application has the following beneficial effects:

[0015] The environment-friendly cyclone spray acid mist removal tower for the preparation of methyl chloride drives the fan blades to rotate through the mutual cooperation of the fan, the rotating shaft, the limiting ring and the fan blades. The rotating fan blades can increase the contact area and contact time between the gas and the spray liquid, thereby improving the mass transfer efficiency. Through the action of the isolation plate, the methyl chloride is layer-by-layer limited and isolated, thereby improving the purification quality of the methyl chloride. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic structural diagram of the present utility model;

[0017] Figure 2 is the present utility model Figure 1 front view structural schematic diagram;

[0018] Figure 3 is the present utility model Figure 1 enlarged structural schematic diagram at A in;

[0019] Figure 4 is the top view structural schematic diagram of the isolation plate of the present utility model;

[0020] Figure 5 is the connection structural schematic diagram of the mounting seat, the rotating shaft and the limiting ring of the present utility model.

[0021] In the figure: 1, tower body; 2, tower bottom; 3, tower top; 4, flange; 5, air inlet seat; 6, exhaust seat; 7, liquid collection box; 8, liquid inlet pipe; 9, spray head; 10, fan; 11, air inlet pipe; 12, exhaust pipe; 13, mounting rod; 14, mounting seat; 15, rotating shaft; 16, limiting ring; 17, fan blade; 18, isolation plate; 19, drain pipe; 20, air guide seat. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present utility model.

[0023] Example 1, please refer to Figures 1 to 5 , an environment-friendly cyclone spray acid mist removal tower for the preparation of methyl chloride in this embodiment includes a tower body 1, a tower bottom 2, a tower top 3, a flange 4, an air inlet seat 5, an exhaust seat 6, a liquid collection box 7 and a drain pipe 19, and a purification mechanism is provided inside the tower body 1.

[0024] The number of flanges 4 is four, and two flanges 4 are respectively installed at the top and bottom of the tower body 1. Two flanges 4 are respectively installed on the outer walls of the opposite sides of the tower bottom 2 and the tower top 3. The tower bottom 2 and the tower top 3 are respectively located below and above the tower body 1. The air inlet seat 5 is installed on the outer peripheral wall of the tower bottom 2, the exhaust seat 6 is installed on the top of the tower top 3, and the liquid collection tank 7 is installed at the bottom of the tower bottom 2.

[0025] The purification mechanism includes a liquid inlet pipe 8 fixedly installed inside the tower top 3. The liquid inlet pipe 8 penetrates through the inside of the tower top 3 and extends into the tower body 1. Fourteen spray heads 9 are fixedly installed on the outer peripheral wall of the liquid inlet pipe 8. A fan 10 is fixedly installed on the top of the liquid collection tank 7. The air inlet end and the air outlet end of the fan 10 are respectively fixedly installed with an air inlet pipe 11 and an exhaust pipe 12. Two mounting rods 13 are fixedly installed on the inner peripheral wall of the tower bottom 2. A mounting seat 14 is fixedly installed between the two mounting rods 13. A rotating shaft 15 is rotatably connected inside the mounting seat 14. Two limiting rings 16 are fixedly installed on the outer peripheral wall of the rotating shaft 15. A through hole is formed inside the mounting seat 14. The rotating shaft 15 is rotatably connected inside the through hole and is of a suitable size. The rotating shaft 15 extends towards the bottom of the mounting seat 14.

[0026] The two limiting rings 16 are respectively rotatably connected to the outer walls of the top and bottom of the mounting seat 14. Two fan blades 17 are fixedly installed on the outer peripheral wall of the rotating shaft 15. The exhaust pipe 12 penetrates through the outer peripheral wall of the tower bottom 2 and extends into the interior. The exhaust pipe 12 is located directly below the mounting seat 14, the rotating shaft 15, and the fan blades 17. Six partition plates 18 are fixedly installed on the outer peripheral wall of the liquid inlet pipe 8. Ten ventilation holes are formed inside the partition plates 18. The six partition plates 18 are located among the fourteen spray heads 9. The partition plates 18 and the spray heads 9 are both evenly distributed inside the tower body 1. The partition plates 18 are circular. The diameter of the partition plates 18 is the same as the inner diameter of the tower body 1. The outer peripheral wall of the partition plates 18 is in close fit connection with the inner peripheral wall of the tower body 1.

[0027] In this embodiment, the gas with methyl chloride discharged into the interior of the tower bottom 2 will flow upward through the ventilation holes in the partition plates 18. Through the function of the partition plates 18, part of the gas is blocked, and the mixing time of the gas and the lye is increased.

[0028] In this embodiment, the liquid inside the tower body 1 is collected through the function of the liquid collection tank 7.

[0029] In this embodiment, five purification chambers are formed among the six partition plates 18.

[0030] Embodiment 2: On the basis of Embodiment 1, a gas guide seat 20 is provided. Through the function of the gas guide seat 20, the gas inside the tower top 3 is conveniently discharged.

[0031] The working principle of the above embodiments is as follows:

[0032] When purifying the gas containing methyl chloride, the fan 10 is started at this time to drive the air flow inside the tower body 1, the tower bottom 2 and the tower top 3. At the same time, the gas will drive the fan blades 17 to rotate. At this time, the gas containing methyl chloride can be input into the inside of the tower bottom 2, and then the lye is sprayed out through fourteen nozzles 9 through the liquid inlet pipe 8. At the same time, the gas containing methyl chloride will be input into the purification chamber. At this time, after being restricted, the gas containing methyl chloride will be fully mixed with the lye. Driven by the bottom gas, the gas containing methyl chloride moves upward from bottom to top for sufficient purification treatment, and finally is discharged through the exhaust seat 6.

[0033] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.

[0034] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An environmentally friendly cyclone spray deacidification tower for preparing methane chloride, comprising a tower body (1), a tower bottom (2), a tower top (3), a flange (4), an air inlet seat (5), an exhaust seat (6), a liquid collection box (7) and a liquid discharge pipe (19), characterized in that: A purification mechanism is provided inside the tower body (1); The purification mechanism comprises a liquid inlet pipe (8) fixedly mounted inside the top (3) of the tower, fourteen nozzles (9) fixedly mounted on the outer peripheral wall of the liquid inlet pipe (8), a fan (10) fixedly mounted on the top of the liquid collection box (7), an air inlet pipe (11) and an air outlet pipe (12) fixedly mounted on the air inlet end and the air outlet end of the fan (10) respectively, two mounting rods (13) fixedly mounted on the inner peripheral wall of the bottom (2) of the tower, a mounting seat (14) fixedly mounted between the two mounting rods (13), a rotating shaft (15) rotatably connected inside the mounting seat (14), two limiting rings (16) fixedly mounted on the outer peripheral wall of the rotating shaft (15), two fan blades (17) fixedly mounted on the outer peripheral wall of the rotating shaft (15), and six isolation plates (18) fixedly mounted on the outer peripheral wall of the liquid inlet pipe (8).

2. The environmentally friendly cyclone spray deacidification tower for preparing methane chloride according to claim 1, characterized in that: The liquid inlet pipe (8) passes through the interior of the tower top (3) and extends to the interior of the tower body (1).

3. The environmentally friendly cyclone spraying acid mist removal tower for preparing methane chloride according to claim 1, characterized in that: The exhaust pipe (12) penetrates the outer peripheral wall of the tower bottom (2) and extends to the inside. The exhaust pipe (12) is located directly below the mounting seat (14), the rotating shaft (15) and the fan blades (17).

4. The environmentally friendly cyclone spraying acid mist removal tower for preparing methane chloride according to claim 1, characterized in that: The mounting seat (14) is provided with a through hole inside, the rotating shaft (15) is rotatably connected inside the through hole and is of a size that matches the through hole, the rotating shaft (15) extends toward the bottom of the mounting seat (14), and the two limiting rings (16) are rotatably connected to the top outer wall and the bottom outer wall of the mounting seat (14) respectively.

5. The environmentally friendly cyclone spraying acid mist removal tower for preparing methane chloride according to claim 1, characterized in that: Ten ventilation holes are provided inside the isolation plate (18), six isolation plates (18) are located between fourteen nozzles (9), and the isolation plates (18) and nozzles (9) are evenly distributed inside the tower body (1).

6. The environmentally friendly cyclone spraying acid mist removal tower for preparing methane chloride according to claim 1, characterized in that: The isolation plate (18) is circular, the diameter of the isolation plate (18) is the same as the inner diameter of the tower body (1), and the outer peripheral wall of the isolation plate (18) and the inner peripheral wall of the tower body (1) are fitted and connected to each other.

7. The environmentally friendly cyclone spraying acid mist removal tower for preparing methane chloride according to claim 1, characterized in that: The number of the flanges (4) is four and two flanges (4) are respectively mounted on the top and bottom of the tower body (1); the two flanges (4) are respectively mounted on the outer walls of the tower bottom (2) and the tower top (3) on opposite sides; the tower bottom (2) and the tower top (3) are respectively located below and above the tower body (1); the air inlet seat (5) is mounted on the outer peripheral wall of the tower bottom (2); the air exhaust seat (6) is mounted on the top of the tower top (3); and the liquid collection box (7) is mounted on the bottom of the tower bottom (2).

8. The environmentally friendly cyclone spraying acid mist removal tower for preparing methane chloride according to claim 1, characterized in that: Two air guide seats (20) are fixedly mounted on the inner wall of the top of the tower (3), and the cross section of the air guide seats (20) is a right triangle.