Thickness control mechanism for waterproof roll production
By designing a thickness control mechanism in the production of waterproof rolls, the problem of asphalt falling after contact between the press roller and asphalt is solved, and the surface flatness of the tire base cloth and the product quality are improved.
Patent Information
- Application Number
- CN202421893657.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-07
AI Technical Summary
During the production process of waterproof rolls, the pressing rollers are prone to stick when they come into contact with the asphalt, causing the asphalt to fall on the surface of the processed tire base cloth, affecting the product quality.
A thickness control mechanism for the production of waterproof coils is designed, including an extrusion roller, a conveying roller, a lifting mechanism and a flat block. The height of the extrusion roller is adjusted by the lifting mechanism, the thickness of the coil is controlled, and the asphalt produced behind the extrusion roller is removed by a flat block to ensure that the surface of the tire base cloth is flat.
It effectively avoids asphalt drop, ensures the flatness of the surface of the tire base cloth, and improves product quality.
Smart Images

Figure CN222984797U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waterproof coiled materials, in particular to a thickness control mechanism for the production of waterproof coiled materials. Background Art
[0002] As an important material in building waterproof engineering, the thickness of waterproof coiled materials has a direct impact on waterproof performance and service life. Therefore, in the production process, it is crucial to precisely control the thickness of waterproof coiled materials. This can not only ensure the quality stability of waterproof coiled materials but also meet the specific requirements of different projects for waterproof performance.
[0003] The thickness control mechanism for the production of waterproof coiled materials is an essential equipment in the production process of waterproof coiled materials. It can solve problems such as low thickness control accuracy, low efficiency, and poor stability in traditional production methods, and improve the production efficiency and quality stability of waterproof coiled materials. With the continuous progress and innovation of technology, it is believed that more advanced thickness control mechanisms will be developed and applied to the production of waterproof coiled materials in the future.
[0004] In the process of processing and producing existing waterproof coiled materials, it is necessary to coat asphalt on the base fabric. During the asphalt coating process, a thickness adjustment mechanism is required to determine the thickness of the waterproof coiled material, and then the asphalt is poured between the pressure roller of the base fabric and the waterproof coiled material to coat the asphalt on the base fabric. However, after the pressure roller contacts the asphalt, the asphalt will adhere to the surface of the pressure roller. After the base fabric is processed by the pressure roller and conveyed to the next processing procedure, when the base fabric is conveyed to the next processing point, asphalt may fall on the surface of the base fabric coated with asphalt on one side of the pressure roller close to the next processing point, affecting the product quality. Summary of the Utility Model
[0005] The purpose of the present invention is to provide a thickness control mechanism for the production of waterproof coiled materials to solve the above deficiencies in the prior art.
[0006] To achieve the above purpose, the utility model adopts the following technical scheme: A thickness control mechanism for the production of waterproof coiled materials, including an extrusion roller, a conveying roller is arranged at the bottom of the extrusion roller, connecting sleeves are fixedly and rotatably connected to both ends of the conveying roller and the extrusion roller, a lifting mechanism is arranged between the conveying roller and the extrusion roller, connecting rods are fixedly installed on both of the two connecting sleeves at both ends of the extrusion roller, and a flattening block is fixedly connected to one end of the two connecting rods away from the extrusion roller.
[0007] As a further description of the above technical solution: The lifting mechanism includes two support blocks, and the two support blocks are respectively fixedly installed on two connection sleeves on the same side of the extrusion roller and the conveying roller. A cylinder is arranged between the two support blocks. The cylinder is fixedly installed on the top of the support block close to the conveying roller, and the output end of the cylinder is fixedly connected to the bottom of the support block close to the extrusion roller.
[0008] As a further description of the above technical solution: An opening is arranged on one side of the leveling block close to the extrusion roller. A protrusion is arranged at the bottom of the opening of the leveling block. Discharge ports are respectively arranged on both sides inside the leveling block, and diversion grooves are arranged at the top edges of the two discharge ports.
[0009] As a further description of the above technical solution: Scrapers are slidably arranged on both sides inside the leveling block. Sliders are fixedly installed on the tops of the two scrapers, and the two sliders are slidably installed on the top of the leveling block. A ball screw is rotatably connected to the top of the leveling block, and the thread directions at both ends of the ball screw are opposite. A motor is fixedly installed at one end of the top of the leveling block, and the output end of the motor is fixedly connected to one end of the ball screw.
[0010] As a further description of the above technical solution: Baffles are rotatably connected to the bottoms of the two scrapers. The rotation directions of the two baffles face the two ends of the leveling block. Connecting blocks are rotatably connected to both sides of the side walls of the two baffles. Springs are fixedly connected to both connecting blocks, and the top ends of the two springs are fixedly connected to the side walls of the scrapers. A limiting block is fixedly installed on the side of the scraper close to the side where the spring is installed.
[0011] As a further description of the above technical solution: Magnets are fixedly installed on the side walls of the two baffles close to each other, and filling blocks are fixedly installed on the side walls of the two scrapers close to the protrusion.
[0012] The utility model provides a thickness control mechanism for waterproof coiled material production. It has the following beneficial effects: During the processing of waterproof coiled materials, the conveying roller conveys the base fabric used for producing waterproof coiled materials. The thickness of the waterproof coiled material is controlled by the distance between the extrusion roller and the conveying roller. The height of the extrusion roller is changed through the lifting mechanism, so as to process waterproof coiled materials with different thicknesses correspondingly. During the production of waterproof coiled materials, asphalt may fall onto the surface of the processed base fabric on the side of the extrusion roller close to the leveling block, affecting the flatness of the product. By arranging a leveling block behind the extrusion roller to wipe off the excess asphalt material, the purpose of leveling the asphalt on the surface of the base fabric is achieved.
[0013] It should be understood that the foregoing general description and the following detailed description are merely exemplary and explanatory and are not intended to limit the present disclosure.
[0014] This application document provides an overview of various implementations or examples of the technology described in the present disclosure, and is not a full disclosure of the entire scope of the disclosed technology or all its features. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of a thickness control mechanism for the production of waterproof coiled materials proposed by the present utility model;
[0016] Figure 2 It is a schematic side view structure diagram of the present utility model;
[0017] Figure 3 It is a three-dimensional structure diagram of the ball screw of the present utility model;
[0018] Figure 4 It is a structure diagram of the scraper in the present utility model;
[0019] Figure 5 It is a three-dimensional structure diagram of the scraper from another perspective in the present utility model;
[0020] Figure 6 It is a schematic diagram of the internal structure of the leveling block of the present utility model;
[0021] Figure 7 It is a cross-sectional structure diagram of the leveling block of the present utility model.
[0022] LEGEND DESCRIPTION:
[0023] 1. Extrusion roller; 101. Conveyor roller; 2. Connecting sleeve; 3. Connecting rod; 4. Leveling block; 5. Protrusion; 6. Discharge port; 7. Scraper; 8. Baffle; 9. Connecting block; 10. Tension spring; 11. Limiting block; 12. Magnet; 13. Filling block; 14. Slide block; 15. Ball screw; 16. Motor; 17. Drainage groove; 18. Support block; 19. Cylinder. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.
[0025] Refer to Figures 1-7, A thickness control mechanism for the production of waterproof coiled materials, including an extrusion roller 1. A conveying roller 101 is arranged at the bottom of the extrusion roller 1. Connecting sleeves 2 are fixedly and rotatably connected to both ends of the conveying roller 101 and the extrusion roller 1. A lifting mechanism is arranged between the conveying roller 101 and the extrusion roller 1. Connecting rods 3 are fixedly installed on the two connecting sleeves 2 at both ends of the extrusion roller 1. The two connecting rods 3 are fixedly connected to a flattening block 4 at one end away from the extrusion roller 1; during the processing of waterproof coiled materials, the conveying roller 101 conveys the base fabric used for producing waterproof coiled materials. The thickness of the waterproof coiled material is controlled by the distance between the extrusion roller 1 and the conveying roller 101. The height of the extrusion roller 1 is changed through the lifting mechanism, so as to process waterproof coiled materials with different thicknesses correspondingly. When producing waterproof coiled materials, asphalt may fall onto the surface of the processed base fabric on the side of the extrusion roller 1 close to the flattening block 4, affecting the flatness of the product. By arranging a flattening block 4 behind the extrusion roller 1 to remove the excess asphalt material, the purpose of flattening the asphalt on the surface of the base fabric is achieved.
[0026] As a preferred technical solution of this embodiment, the lifting mechanism includes two support blocks 18. The two support blocks 18 are respectively fixedly installed on the two connecting sleeves 2 on the same side of the extrusion roller 1 and the conveying roller 101. A cylinder 19 is arranged between the two support blocks 18. The cylinder 19 is fixedly installed on the top of the support block 18 close to the conveying roller 101. The output end of the cylinder 19 is fixedly connected to the bottom of the support block 18 close to the extrusion roller 1; when it is necessary to adjust the height of the extrusion roller 1, the height of the extrusion roller 1 can be adjusted through the output end of the cylinder 19. Since the cylinder 19 adjusts the height of the connecting sleeve 2, and then adjusts the height of the extrusion roller 1, the bottom of the flattening block 4 fixedly connected to the connecting sleeve 2 always remains flush with the bottom of the extrusion roller 1.
[0027] As a preferred technical solution of this embodiment, an opening is arranged on the side of the flattening block 4 close to the extrusion roller 1. A protrusion 5 is arranged at the bottom of the opening of the flattening block 4. Discharge ports 6 are opened on both sides inside the flattening block 4. Drainage grooves 17 are opened at the top edges of the two discharge ports 6; when there is asphalt exceeding the specified thickness on the surface of the base fabric, the flattening block 4 removes the excess part. In order to avoid affecting subsequent products, the arranged protrusion 5 is used to prevent the removed asphalt from flowing back. The asphalt entering the flattening block 4 is discharged through the discharge ports 6, and the drainage grooves 17 are used to guide the discharge of asphalt.
[0028] As a preferred technical solution of this embodiment, scraping plates 7 are slidably arranged on both inner sides of the leveling block 4. Sliders 14 are fixedly installed at the tops of the two scraping plates 7. The two sliders 14 are slidably installed on the top of the leveling block 4. A ball screw 15 is rotatably connected to the top of the leveling block 4. The thread directions at both ends of the ball screw 15 are opposite. A motor 16 is fixedly installed at one end of the top of the leveling block 4. The output end of the motor 16 is fixedly connected to one end of the ball screw 15. After the asphalt enters the inside of the leveling block 4, since the flow rate of the asphalt is slow, the scraping plates 7 assist in discharging the asphalt. The motor 16 drives the ball screw 15 to rotate, so that the scraping plates 7 are driven by the sliders 14 to move inside the leveling block 4.
[0029] As a preferred technical solution of this embodiment, baffles 8 are rotatably connected to the bottoms of the two scraping plates 7. The rotation directions of the two baffles 8 face both ends of the leveling block 4. Connecting blocks 9 are rotatably connected to both sides of the side walls of the two baffles 8. Pulling springs 10 are fixedly connected to both of the two connecting blocks 9. The tops of the two pulling springs 10 are fixedly connected to the side walls of the scraping plates 7. A limiting block 11 is fixedly installed on the side of the scraping plate 7 near where the pulling spring 10 is installed. When the scraping plates 7 scrape the asphalt, when the two scraping plates 7 move towards the middle of the leveling block 4, in order to prevent the two scraping plates 7 from gathering the asphalt in the middle, causing the asphalt to be higher than the protrusion 5 and resulting in the backflow of the asphalt, baffles 8 are rotatably installed on the scraping plates 7. The baffles 8 and the pulling springs 10 are in a balanced state. Without external force, the baffles 8 and the scraping plates 7 are closed. During the process of the scraping plates 7 moving towards the middle of the leveling block 4, the baffles 8 are pushed open by the resistance of the asphalt, so that a gap appears at the bottom of the scraping plates 7, allowing the asphalt to flow through the gap and preventing it from gathering between the two scraping plates 7. When the two scraping plates 7 move towards both ends, the asphalt resistance causes the two baffles 8 to return to the inside of the scraping plates 7, closing the gap and driving the asphalt to move towards both ends to scrape the asphalt. The limiting block 11 is used to limit the rotation amplitude of the baffles 8.
[0030] As a preferred technical solution of this embodiment, magnets 12 are fixedly installed on the side walls of the two baffles 8 close to each other. Filling blocks 13 are fixedly installed on the side walls of the two scraping plates 7 close to the protrusion 5. By the mutual attraction of the two magnets 12, when the two scraping plates 7 meet, the two baffles 8 can timely return to the inside of the scraping plates 7, preventing the gap between the baffles 8 and the scraping plates 7 from closing untimely when the two scraping plates 7 move towards both ends, resulting in partial asphalt residue. The filling blocks 13 are attached to the inclined surface of the protrusion 5 to increase the sealing performance of the scraping plates 7.
[0031] In the description of this specification, the descriptions referring to the terms "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0032] As mentioned above, the above is only a preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, makes equivalent substitutions or changes, and all should be covered by the protection scope of the present utility model.
Claims
1. A thickness control mechanism for waterproofing coiled material production, comprising a squeezing roller (1), characterized in that: A conveying roller (101) is provided at the bottom of the squeezing roller (1); both ends of the conveying roller (101) and the squeezing roller (1) are fixedly and rotatably connected with connecting sleeves (2); a lifting mechanism is provided between the conveying roller (101) and the squeezing roller (1); connecting rods (3) are fixedly mounted on the two connecting sleeves (2) at both ends of the squeezing roller (1); and a flattening block (4) is fixedly connected to one end of the two connecting rods (3) away from the squeezing roller (1).
2. A thickness control mechanism for waterproofing coiled material production according to claim 1, characterized in that: The lifting mechanism comprises two support blocks (18), the two support blocks (18) being fixedly mounted on two connecting sleeves (2) on the same side of the squeezing roller (1) and the conveying roller (101), respectively; a cylinder (19) is arranged between the two support blocks (18), the cylinder (19) being fixedly mounted on the top of the support block (18) close to the conveying roller (101), and the output end of the cylinder (19) being fixedly connected to the bottom of the support block (18) close to the squeezing roller (1).
3. A thickness control mechanism for waterproofing coiled material production according to claim 2, characterized in that: The flattening block (4) is provided with an opening on one side close to the squeezing roller (1), a protrusion (5) is provided at the bottom of the opening of the flattening block (4), discharge ports (6) are provided on both sides of the inside of the flattening block (4), and drainage grooves (17) are provided on the top edges of the two discharge ports (6).
4. A thickness control mechanism for waterproofing coiled material production according to claim 3, characterized in that: Scrapers (7) are slidably arranged on both sides of the interior of the leveling block (4); sliders (14) are fixedly mounted on the tops of the two scrapers (7); the two sliders (14) are slidably mounted on the tops of the leveling block (4); a ball screw (15) is rotatably connected to the top of the leveling block (4); the thread directions of the two ends of the ball screw (15) are opposite; a motor (16) is fixedly mounted on one end of the top of the leveling block (4); and the output end of the motor (16) is fixedly connected to one end of the ball screw (15).
5. A thickness control mechanism for waterproofing coiled material production according to claim 4, characterized in that: The bottoms of the two scrapers (7) are rotatably connected to baffles (8), the rotation direction of the two baffles (8) is toward the two ends of the leveling block (4), both sides of the side walls of the two baffles (8) are rotatably connected to connecting blocks (9), the two connecting blocks (9) are fixedly connected to tension springs (10), the top ends of the two tension springs (10) are fixedly connected to the side walls of the scrapers (7), and a limiting block (11) is fixedly installed on the side of the scraper (7) close to the tension spring (10) installed.
6. A thickness control mechanism for waterproofing coiled material production according to claim 5, characterized in that: Magnets (12) are fixedly mounted on the side walls of the two baffles (8) close to each other, and filling blocks (13) are fixedly mounted on the side walls of the two scrapers (7) close to the protrusions (5).