Dust and volatile organic compound collecting device for coating production line
By designing a dust and volatile organic matter collection device for coating production line including staggered mobile vacuum tubes and purification mechanisms, the problems of poor collection and high cleaning cost in the prior art are solved, and a more efficient collection and purification effect of harmful substances is achieved.
Patent Information
- Application Number
- CN202421913921.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-08
AI Technical Summary
The existing coating production line dust and volatile organic compounds collection devices cannot be fully collected due to fixed position absorption pipe fittings, and adding multiple pipe fittings will increase cleaning costs, resulting in poor collection results.
A collection device including a support frame, a collection box, a dual-axis motor, an air pump, a reciprocating screw and a purification mechanism is designed. The reciprocating screw is driven by the transmission belt, so that the vacuum pipes are moved intertwined, reducing collection dead corners, and filtering harmful gases through the purification mechanism.
It improves the collection effect of harmful substances around the coating production line, reduces collection blind spots, reduces cleaning costs, and facilitates the replacement of filter elements through simple purification of the component structure, improving the treatment effect.
Smart Images

Figure CN222985199U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical production, and more specifically, to a dust and volatile organic compound collection device for a coating production line. Background Art
[0002] A coating is a continuous film that is coated on the surface of an object to be protected or decorated and can form a firm attachment with the object to be coated. It is usually mainly composed of resin, oil or emulsion, with or without pigments and fillers, and corresponding additives are added. It is a viscous liquid prepared with organic solvents or water. During the coating production process, raw materials will float into the air and need to be collected by a collection device to achieve clean production.
[0003] Based on the above, the inventor found that: the existing collection device mainly collects floating objects through an air pump and pipe fittings. However, due to the large range and many production steps of the coating production line, the fixed absorption pipe fittings cannot fully perform the collection work. And if multiple pipe fittings are set up in cooperation, it will increase the cost of collection and cleaning. Therefore, in view of this, the existing structure is studied and improved to provide a dust and volatile organic compound collection device for a coating production line, in order to achieve a more practical value. Summary of the Utility Model
[0004] 1. Technical Problems to be Solved
[0005] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a dust and volatile organic compound collection device for a coating production line. In this scheme, a pair of adjusting components with staggered positions are set to adjust the positions of dust collection at two places, reduce the collection dead corners, improve the collection effect of harmful substances around the coating production line, and an air purification component is set, which can collect and filter harmful gases, improve the treatment effect, and at the same time, the purification component has a simple structure and is convenient for replacement.
[0006] Technical Solution
[0007] To solve the above problems, the utility model adopts the following technical solutions.
[0008] A dust and volatile organic compound collection device for a coating production line includes a support frame. In the middle of the support frame, a collection box and a double-shaft motor are respectively fixedly connected on the upper and lower sides, and an air pump is fixedly connected on one side of the middle of the support frame. Reciprocating lead screws are arranged on both sides of the support frame. A purification mechanism is arranged in the middle of the opposite surfaces of the collection box and the air pump, and bellows are fixedly connected on both sides of the collection box. One end of the bellows is fixedly connected with a dust suction pipe. A transmission belt is sleeved on the opposite surface of the output end of the double-shaft motor and one end of the reciprocating lead screw, and a ball slider is sleeved on the outer side of the reciprocating lead screw.
[0009] The purification mechanism includes a fixed cylinder, and extension sleeves are arranged through both ends of the fixed cylinder, and a filter element is fixedly connected in the middle of the interior of the fixed cylinder.
[0010] Further, the two reciprocating lead screws are arranged in opposite directions, and the reciprocating lead screws are movably connected to the support frame.
[0011] Further, the ball slider is slidably connected to the side of the support frame, and one side of the ball slider is fixedly connected to the dust suction pipe.
[0012] Further, a collection frame is snap-fitted inside the collection box, and an exhaust pipe is fixedly connected to one end of the collection box.
[0013] Further, the top of the collection frame fits with the top surface of the collection box, and a filter screen is fixedly connected to the connection part of the exhaust pipe and the collection box.
[0014] Further, the outer ends of the two extension sleeves are respectively fixedly connected to the input end of the air pump and the exhaust pipe.
[0015] Further, the inner end of the extension sleeve is fixedly connected with a threaded ring, and the threaded ring is threadedly connected with the fixed cylinder.
[0016] Beneficial effects
[0017] Compared with the prior art, the advantages of the present utility model are as follows:
[0018] (1) In this solution, the drive belt drives the reciprocating lead screw to rotate. The rotation of the reciprocating lead screw makes the ball slider drive the dust suction pipe to move reciprocally, and through the mutual cooperation of the reciprocating lead screws, the two dust suction pipes move staggeredly. Compared with the prior art, a pair of adjustment components with staggered positions are set to adjust the positions of the two dust suction and collection, reduce the collection dead angle, and improve the collection effect of harmful substances around the paint production line.
[0019] (2) By setting the purification mechanism, air enters the interior of the fixed cylinder through the filter screen, and the filter element conducts the purification work of harmful gases. Rotate the extension sleeve, and through the threaded ring, its position is moved, so that the outer end of the extension sleeve is clamped or separated from the corresponding pipe fitting, completing the installation or disassembly work of the fixed cylinder and carrying out the replacement work of the filter element. Compared with the prior art, an air purification component is set, which can collect and filter harmful gases, improve the treatment effect, and at the same time, the purification component has a simple structure and is convenient for replacement. Description of the drawings
[0020] Figure 1 is the overall structural schematic diagram of the present utility model;
[0021] Figure 2 is the structural schematic diagram of the reciprocating lead screw of the present utility model;
[0022] Figure 3 It is a cross-sectional view of the collection box of the utility model;
[0023] Figure 4 It is a structural schematic diagram of the purification mechanism of the utility model.
[0024] Explanation of the numbers in the figure: 1. Support frame; 2. Collection box; 3. Dual-axis motor; 4. Air pump; 5. Reciprocating screw; 6. Purification mechanism; 7. Bellows; 8. Dust suction pipe; 9. Transmission belt; 10. Ball slider; 11. Collection frame; 12. Exhaust pipe; 13. Fixed cylinder; 14. Extension sleeve; 15. Filter element. DETAILED DESCRIPTION
[0025] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.
[0026] Example
[0027] See also Figures 1-4 , a device for collecting dust and volatile organic compounds in a coating production line, comprising a support frame 1, a collection box 2 and a double-axis motor 3 are fixedly connected to the upper and lower sides of the middle part of the support frame 1, and an air pump 4 is fixedly connected to the middle part of the support frame 1 on one side, and reciprocating screws 5 are arranged on both sides of the support frame 1, and a purification mechanism 6 is centrally arranged on the opposite surface of the collection box 2 and the air pump 4, and a bellows 7 is fixedly connected to both sides of the collection box 2, and a dust suction pipe 8 is fixedly connected to one end of the bellows 7, a transmission belt 9 is sleeved on the opposite surface of the output end of the double-axis motor 3 and one end of the reciprocating screw 5, and a ball slider 10 is sleeved on the outer side of the reciprocating screw 5;
[0028] The purification mechanism 6 includes a fixed cylinder 13 , both ends of which are penetrated by extension sleeves 14 , and a filter element 15 is fixedly connected in the center of the fixed cylinder 13 . The purification mechanism 6 is provided to improve the collection effect of volatile organic compounds.
[0029] See also Figure 2 The two reciprocating screws 5 are arranged in opposite directions, and the reciprocating screws 5 are movably connected to the support frame 1. The reciprocating screws 5 cooperate with each other to make the two dust suction pipes 8 move alternately, thereby reducing the collection dead angle and improving the collection effect.
[0030] See also Figure 2, the ball slider 10 is slidably connected to the side of the support frame 1, and one side of the ball slider 10 is fixedly connected to the dust suction pipe 8. Start the double-shaft motor 3, and under the action of the transmission belt 9, the reciprocating lead screw 5 rotates. The rotation of the reciprocating lead screw 5 causes the ball slider 10 to drive the dust suction pipe 8 to move reciprocally, adjusting the position of dust suction and collection.
[0031] Refer to Figure 3 , a collection frame 11 is snap-fitted inside the collection box 2, and one end of the collection box 2 is fixedly connected to an exhaust pipe 12. Start the air pump 4, and through the cooperation of the dust suction pipe 8 and the corrugated pipe 7, absorb the floating air on the coating production line and make it enter the inside of the collection box 2.
[0032] Refer to Figure 3 , the top of the collection frame 11 fits against the top surface of the collection box 2. A filter screen is fixedly connected to the connection part of the exhaust pipe 12 and the collection box 2. The air dust entering the inside of the collection box 2 is screened through the filter screen. The dust enters the inside of the collection box 2 and finally descends and accumulates inside the collection frame 11.
[0033] Refer to Figure 4 , one end of the two extension sleeves 14 closer to the outside is respectively fixedly connected to the input end of the air pump 4 and the exhaust pipe 12. The air passes through the filter screen and enters the inside of the fixed cylinder 13, and the harmful gas purification work is carried out by the filter element 15, and finally it is discharged from the output end of the air pump 4.
[0034] Refer to Figure 4 , one end of the extension sleeve 14 closer to the inside is fixedly connected to a threaded ring, and the threaded ring is threadedly connected to the fixed cylinder 13. Rotate the extension sleeve 14, and through the threaded ring, its position is moved, so that one end of the extension sleeve 14 closer to the outside is clamped or separated from the corresponding pipe fitting, completing the installation or disassembly work of the fixed cylinder 13 and carrying out the replacement work of the filter element 15.
[0035] During use: First, fix the support frame 1 on the outside of the coating production line. During the coating production process, start the air pump 4, and through the cooperation of the dust suction pipe 8 and the corrugated pipe 7, absorb the floating air on the coating production line and make it enter the inside of the collection box 2. The air dust entering the inside of the collection box 2 is screened through the filter screen. The dust enters the inside of the collection box 2 and finally descends and accumulates inside the collection frame 11, while the air passes through the filter screen and enters the inside of the fixed cylinder 13, and the harmful gas purification work is carried out by the filter element 15, and finally it is discharged from the output end of the air pump 4. During the collection and filtration process, start the double-shaft motor 3, and under the action of the transmission belt 9, the reciprocating lead screw 5 rotates. The rotation of the reciprocating lead screw 5 causes the ball slider 10 to drive the dust suction pipe 8 to move reciprocally, adjusting the position of dust suction and collection. Through the mutual cooperation of the reciprocating lead screws 5, the two dust suction pipes 8 move alternately, reducing the collection dead angle and improving the collection effect.
[0036] Finally, it should be noted that in the description of the present utility model, it should be noted that the orientation or positional relationship indicated by terms such as "vertical", "upper", "lower", "horizontal", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.
[0037] In the description of the present utility model, it should also be noted that unless otherwise clearly specified and defined, the terms "set", "installed", "connected", "connected to" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0038] The above is only the preferred specific embodiment of the present utility model; however, the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its improved concept, makes an equivalent substitution or change, and should be covered by the protection scope of the present utility model.
Claims
1. A device for collecting dust and volatile organic compounds in a coating production line, comprising a support frame (1), wherein a collection box (2) and a dual-axis motor (3) are fixedly connected to the upper and lower sides of the middle part of the support frame (1), and an air pump (4) is fixedly connected to one side of the middle part of the support frame (1), and reciprocating screws (5) are arranged on both sides of the support frame (1), characterized in that: A purification mechanism (6) is centrally arranged on the opposite surfaces of the collecting box (2) and the air pump (4), and bellows (7) are fixedly connected to both sides of the collecting box (2), one end of the bellows (7) is fixedly connected to a dust suction pipe (8), a transmission belt (9) is sleeved on the opposite surface of the output end of the dual-axis motor (3) and one end of the reciprocating screw (5), and a ball slider (10) is sleeved on the outer side of the reciprocating screw (5); The purification mechanism (6) comprises a fixed cylinder (13), both ends of the fixed cylinder (13) are penetrated by extension sleeves (14), and a filter element (15) is fixedly connected in the center of the fixed cylinder (13).
2. The device for collecting dust and volatile organic compounds in a coating production line according to claim 1, characterized in that: The two reciprocating screws (5) are arranged in opposite directions, and the reciprocating screws (5) are movably connected to the support frame (1).
3. The device for collecting dust and volatile organic compounds in a coating production line according to claim 1, characterized in that: The ball slider (10) is slidably connected to the side of the support frame (1), and one side of the ball slider (10) is fixedly connected to the dust suction pipe (8).
4. The device for collecting dust and volatile organic compounds in a coating production line according to claim 1, characterized in that: The collection box (2) is provided with a collection frame (11) in a clamped manner inside, and one end of the collection box (2) is fixedly connected to an exhaust pipe (12).
5. The device for collecting dust and volatile organic compounds in a coating production line according to claim 4, characterized in that: The top of the collection frame (11) is fitted with the top surface of the collection box (2), and a filter is fixedly connected to the connection between the exhaust pipe (12) and the collection box (2).
6. The device for collecting dust and volatile organic compounds in a coating production line according to claim 4, characterized in that: The outer ends of the two extension sleeves (14) are fixedly connected to the input end of the air pump (4) and the exhaust pipe (12) respectively.
7. The device for collecting dust and volatile organic compounds in a coating production line according to claim 1, characterized in that: A threaded ring is fixedly connected to one end of the extension sleeve (14) on the inner side, and the threaded ring is threadedly connected to the fixing tube (13).
Citation Information
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