Automatic high-efficiency hydraulic machine for high-performance stainless steel pipe

Abstract

The utility model provides an automatic high-efficiency hydraulic machine for a high-performance stainless steel pipe, which comprises a support base, a support body, a control device, a multifunctional hydraulic machine, a hydraulic pipeline and a processing support table, the control equipment is fixedly mounted at the top of the supporting body; the multifunctional hydraulic machine is fixedly installed on the surface of the front portion of the supporting body, the hydraulic pipeline is fixedly installed on the outer side of the multifunctional hydraulic machine, and the machining supporting table is fixedly installed in front of the surface of the supporting base. Due to the arrangement of the multifunctional hydraulic machine and the machining supporting table, forming and punching work can be carried out at the same time, and punched waste materials can be rapidly discharged.

Description

Technical Field

[0001] The utility model relates to the technical field of stainless steel pipe processing, in particular to an automatic and high-efficiency hydraulic press for high-performance stainless steel pipes. Background Technique

[0002] As an important industrial material, stainless steel pipes are widely used in fields such as construction, machinery manufacturing, petrochemical industry, and transportation. Due to its excellent corrosion resistance, high strength, high temperature resistance and other characteristics, stainless steel pipes play an important role in modern industrial production. However, in the manufacturing process of stainless steel pipes, forming and stamping are two key steps, which directly affect the product quality and production efficiency. However, the existing automatic and high-efficiency hydraulic presses for stainless steel pipes still have problems that they cannot carry out forming and stamping work simultaneously and cannot quickly discharge the waste materials punched down.

[0003] Therefore, it is very necessary to invent an automatic and high-efficiency hydraulic press for high-performance stainless steel pipes. Content of the Utility Model

[0004] In order to solve the above technical problems, the utility model provides an automatic and high-efficiency hydraulic press for high-performance stainless steel pipes to solve the problems that the existing automatic and high-efficiency hydraulic presses for stainless steel pipes still cannot carry out forming and stamping work simultaneously and cannot quickly discharge the waste materials punched down. An automatic and high-efficiency hydraulic press for high-performance stainless steel pipes includes a support base, a support body, a control device, a multi-functional hydraulic press, a hydraulic pipeline and a processing support table, wherein: the support base is fixedly installed on the ground, and the support body is fixedly installed at the rear of the surface of the support base, and the control device is fixedly installed on the top of the support body; the multi-functional hydraulic press is fixedly installed on the front surface of the support body, and the hydraulic pipeline is fixedly installed on the outside of the multi-functional hydraulic press, and the processing support table is fixedly installed on the front of the surface of the support base.

[0005] The multi-functional hydraulic press includes a forming hydraulic push rod, a stamping push rod, a fixed mounting frame, a forming base and a stamping base, and the forming hydraulic push rod and the stamping push rod are fixedly installed on the front surface of the support body through the fixed mounting frame; the forming base is fixedly installed at the bottom of the forming hydraulic push rod; the stamping base is fixedly installed at the bottom of the stamping push rod.

[0006] The processing support table includes a support frame, a support matrix, a forming table top and a waste material outlet, and the support frame is fixedly installed on the front of the surface of the support base, and the support matrix is fixedly installed on the top of the support frame; the forming table top is arranged at one end of the support matrix and is directly below the forming base; the waste material outlet is opened at the other end of the support matrix and is directly below the stamping base.

[0007] Inside the multi-functional hydraulic press, the forming hydraulic push rod and the stamping hydraulic push rod adopt two groups of mutually parallel hydraulic push rods, and the forming hydraulic push rod and the stamping hydraulic push rod work through the control of control equipment. The forming hydraulic push rod works first and pushes the forming base to contact the forming table; the stamping hydraulic push rod works after the forming hydraulic push rod, and pushes the stamping base into the waste output port. The forming base is a steel metal seat with one section square and one section round, and one end of the stamping base is an arc-shaped groove, and the inner wall of the groove contacts the outer side of the forming base and the forming table, and has the following functions: ① Forming function: Through the action of the forming hydraulic push rod, the forming base moves downward, pressing the stainless steel pipe into a predetermined shape. The forming base contacts the forming table, and precise forming operation is carried out on the stainless steel pipe; ② Stamping function: Through the action of the stamping hydraulic push rod, the stamping base moves downward, punching off the excess material. One end of the stamping base is an arc-shaped groove, which can be accurately aligned with the formed stainless steel pipe to ensure the accuracy of the stamping process; ③ Automated and efficient processing: The design of the multi-functional hydraulic press makes the forming and stamping processes automated, reducing manual intervention and improving production efficiency. The precise control and powerful pressing force of the hydraulic push rod ensure the high-quality processing of the stainless steel pipe.

[0008] The overall processing support table adopts a steel metal structure, and the forming table is a steel metal seat with one section square and one section round. The waste output port is a through space consistent with the stamping base, and has the following functions: ① Stable support: The processing support table provides a stable foundation to ensure that the stainless steel pipe can be firmly supported during the forming and stamping processes, preventing movement or deformation; ② Positioning and alignment: The support frame and the support base jointly ensure that the forming table is correctly aligned with the processed pipe, facilitating accurate forming operations. The forming table is directly below the forming base to ensure that the pipe can accurately contact the forming base during the forming process; ③ Waste treatment: The waste output port is set at the other end of the processing support table, used to receive and discharge the waste generated during the forming or stamping process. The position and design of the waste output port enable the waste to be discharged smoothly, keeping the processing area clean and reducing downtime and maintenance costs.

[0009] Compared with the prior art, the utility model has the following beneficial effects:

[0010] 1. The multi-functional hydraulic press of the present utility model has the following functions: ① Forming function: Through the action of the forming hydraulic push rod, the forming base moves downward to press the stainless steel pipe into a predetermined shape. The forming base contacts the forming tabletop to perform precise forming operations on the stainless steel pipe; ② Stamping function: Through the action of the stamping hydraulic push rod, the stamping base moves downward to punch off the excess material. One end of the stamping base is an arc-shaped groove, which can be precisely aligned with the formed stainless steel pipe to ensure the accuracy of the stamping process; ③ Automated and efficient processing: The design of the multi-functional hydraulic press makes the forming and stamping processes automated, reducing manual intervention and improving production efficiency. The precise control and powerful pressing force of the hydraulic push rod ensure high-quality processing of the stainless steel pipe.

[0011] 2. The processing support table of the present utility model has the following functions: ① Stable support: The processing support table provides a stable foundation to ensure that the stainless steel pipe can be firmly supported during the forming and stamping processes, preventing movement or deformation; ② Positioning and alignment: The support frame and the support base jointly ensure that the forming tabletop is correctly aligned with the processed pipe, facilitating accurate forming operations. The forming tabletop is located directly below the forming base to ensure that the pipe can accurately contact the forming base during the forming process; ③ Waste treatment: The waste outlet is provided at the other end of the processing support table to receive and discharge the waste generated during the forming or stamping process. The position and design of the waste outlet enable the waste to be discharged smoothly, keeping the processing area clean and reducing downtime and maintenance costs. Description of the Drawings

[0012] Figure 1 is the structural schematic diagram of the present utility model.

[0013] Figure 2 is the enlarged view of part A of the present utility model.

[0014] Figure 3 is the enlarged view of part B of the present utility model.

[0015] In the figure:

[0016] Support base 1, support body 2, control device 3, multi-functional hydraulic press 4, forming hydraulic push rod 41, stamping push rod 42, fixed mounting frame 43, forming base 44, stamping base 45, hydraulic pipeline 5, processing support table 6, support frame 61, support base 62, forming tabletop 63, waste outlet 64. Detailed Embodiment

[0017] In order to enable those skilled in the art to better understand the solution of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.

[0018] As shown in the attached Figure 1 to the attached Figure 3 figure.

[0019] An automatic and high-efficiency hydraulic press for high-performance stainless steel pipes provided by the present utility model includes a support base 1, a support body 2, a control device 3, a multi-functional hydraulic press 4, a hydraulic pipeline 5, and a processing support table 6, wherein: The support base 1 is fixedly installed on the ground, and the support body 2 is fixedly installed at the rear of the surface of the support base 1. The control device 3 is fixedly installed on the top of the support body 2; The multi-functional hydraulic press 4 is fixedly installed on the front surface of the support body 2, and the hydraulic pipeline 5 is fixedly installed on the outside of the multi-functional hydraulic press 4. The processing support table 6 is fixedly installed on the front of the surface of the support base 1.

[0020] The multi-functional hydraulic press 4 includes a forming hydraulic push rod 41, a stamping push rod 42, a fixed mounting frame 43, a forming base 44, and a stamping base 45. The forming hydraulic push rod 41 and the stamping push rod 42 are fixedly installed on the front surface of the support body 2 through the fixed mounting frame 43; The forming base 44 is fixedly installed at the bottom of the forming hydraulic push rod 41; The stamping base 45 is fixedly installed at the bottom of the stamping push rod 42.

[0021] The processing support table 6 includes a support frame 61, a support base body 62, a forming table surface 63, and a waste output port 64. The support frame 61 is fixedly installed on the front of the surface of the support base 1. The support base body 62 is fixedly installed on the top of the support frame 61; The forming table surface 63 is arranged at one end of the support base body 62 and is located directly below the forming base 44; The waste output port 64 is opened at the other end of the support base body 62 and is located directly below the stamping base 45.

[0022] Working principle of the automatic and high-efficiency hydraulic press for high-performance stainless steel pipes

[0023] I. Equipment composition

[0024] The automatic and high-efficiency hydraulic press for high-performance stainless steel pipes mainly consists of the following parts:

[0025] 1. Support base 1: Fixedly installed on the ground, providing a stable foundation for the entire equipment.

[0026] 2. Support 2: Fixedly installed at the rear of the surface of the support base 1 to support and fix other components.

[0027] 3. Control device 3: Fixedly installed on the top of the support 2 to control the working process of the hydraulic press.

[0028] 4. Multifunctional hydraulic press 4: Fixedly installed on the front surface of the support 2, including a forming hydraulic push rod 41, a stamping push rod 42, a fixed mounting frame 43, a forming base 44, and a stamping base 45.

[0029] 5. Hydraulic pipeline 5: Fixedly installed on the outside of the multifunctional hydraulic press 4 to connect to the hydraulic system and transmit hydraulic power.

[0030] 6. Processing support table 6: Fixedly installed in front of the surface of the support base 1, including a support frame 61, a support matrix 62, a forming table surface 63, and a waste output port 64.

[0031] II. Workflow

[0032] 1. Startup and preparation:

[0033] Start the control device 3, and the hydraulic system starts to work to provide hydraulic power.

[0034] Place the stainless steel pipe to be processed on the forming table surface 63 of the processing support table 6 to ensure its correct and stable position.

[0035] 2. Forming operation:

[0036] The control device 3 starts the forming hydraulic push rod 41, and the forming hydraulic push rod 41 pushes the forming base 44 downward through the fixed mounting frame 43.

[0037] The forming base 44 contacts the forming table surface 63 to press the stainless steel pipe into a predetermined shape.

[0038] The forming base 44 is a steel metal seat with one section square and one section round, which can adapt to the forming requirements of pipes with different shapes.

[0039] 3. Stamping operation:

[0040] After the forming operation is completed, the control device 3 starts the stamping hydraulic push rod 42, and the stamping push rod pushes the stamping base 45 downward through the fixed mounting frame 43.

[0041] One end of the stamping base 45 is an arc-shaped groove, which is precisely aligned with the formed stainless steel pipe to ensure the stamping accuracy.

[0042] The stamping base 45 stamps off the excess material, and the waste is discharged through the waste output port 64 of the processing support table 6.

[0043] 4. Scrap Processing:

[0044] After the stamping operation is completed, the scrap is smoothly discharged through the scrap outlet 64, keeping the processing area clean.

[0045] The scrap outlet 64 is a through space consistent with the stamping base 45 to ensure that the scrap can be quickly discharged.

[0046] 5. Repeated Processing:

[0047] After one round of processing is completed, the above steps can be repeated to perform forming and stamping operations on new stainless steel pipes.

[0048] Through the automated control system, the hydraulic press can efficiently complete multiple rounds of processing operations, improving production efficiency.

[0049] III. Advantages and Features

[0050] 1. High-efficiency Automation: The entire processing process is automatically controlled by the control device 3, reducing manual intervention and improving production efficiency.

[0051] 2. Precise Processing: The forming hydraulic push rod 41 and the stamping hydraulic push rod 42 cooperate with each other to ensure the accuracy of the forming and stamping operations.

[0052] 3. Strong Stability: The support base 1 and the support body 2 provide a stable foundation and support to ensure the stability of the equipment during high-pressure operation.

[0053] 4. Convenient Scrap Processing: The design of the scrap outlet 64 enables the scrap to be quickly discharged, keeping the processing area clean and reducing downtime.

[0054] From the description of the above working principle, it can be seen that this high-performance automated high-efficiency hydraulic press for stainless steel pipes has the advantages of high efficiency, precision, stability, etc., and is an ideal equipment for stainless steel pipe processing.

[0055] Any technical solution using the technical solution described in the present utility model, or any technical solution designed by those skilled in the art inspired by the technical solution of the present utility model and achieving the above technical effects shall fall within the protection scope of the present utility model.

Claims

1. High-performance stainless steel pipe automatic high-efficiency hydraulic press, characterized by: The invention comprises a support base (1), a support body (2), a control device (3), a multifunctional hydraulic press (4), a hydraulic pipeline (5) and a processing support table (6), wherein: the support base (1) is fixedly mounted on the ground, and the support body (2) is fixedly mounted behind the surface of the support base (1), and the control device (3) is fixedly mounted on the top of the support body (2); the multifunctional hydraulic press (4) is fixedly mounted on the surface in front of the support body (2), and the hydraulic pipeline (5) is fixedly mounted on the outside of the multifunctional hydraulic press (4), and the processing support table (6) is fixedly mounted in front of the surface of the support base (1).

2. The automatic high-efficiency hydraulic press for high-performance stainless steel pipes according to claim 1, characterized in that: The multifunctional hydraulic press (4) comprises a forming hydraulic push rod (41), a stamping push rod (42), a fixed mounting frame (43), a forming base (44) and a stamping base (45), wherein the forming hydraulic push rod (41) and the stamping push rod (42) are fixedly mounted on the surface in front of the support body (2) via the fixed mounting frame (43); the forming base (44) is fixedly mounted on the bottom of the forming hydraulic push rod (41); and the stamping base (45) is fixedly mounted on the bottom of the stamping push rod (42).

3. The automatic high-efficiency hydraulic press for high-performance stainless steel pipes according to claim 1, characterized in that: The processing support table (6) comprises a support frame (61), a support base (62), a forming table top (63) and a waste material outlet (64), wherein the support frame (61) is fixedly mounted in front of the surface of the support base (1), and the support base (62) is fixedly mounted on the top of the support frame (61); the forming table top (63) is arranged at one end of the support base (62) and is located directly below the forming base (44); and the waste material outlet (64) is opened at the other end of the support base (62) and is located directly below the stamping base (45).

4. The automatic high-efficiency hydraulic press for high-performance stainless steel pipes according to claim 2, characterized in that: The forming hydraulic push rod (41) and the punching push rod (42) inside the multifunctional hydraulic press (4) are two sets of hydraulic push rods parallel to each other, and the forming hydraulic push rod (41) and the punching push rod (42) are controlled by the control device (3) to work. The forming hydraulic push rod (41) works first and pushes the forming base (44) to contact the forming table (63); the punching push rod (42) works after the forming hydraulic push rod (41) works, and pushes the punching base (45) into the waste material output port (64); the forming base (44) is a steel metal seat with one section being square and the other section being round, and one end of the punching base (45) is an arc-shaped groove, and the inner wall of the groove is in contact with the outer sides of the forming base (44) and the forming table (63).

5. The automatic high-efficiency hydraulic press for high-performance stainless steel pipes according to claim 3, characterized in that: The processing support platform (6) is entirely made of steel metal structure, and the forming table surface (63) is a steel metal seat with one section being square and the other section being round. The waste material outlet (64) is a through space consistent with the stamping base (45).

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