Punching mechanism capable of avoiding edge collapse of thick material
By designing a punching mechanism including a base, support frame, fixing assembly and hydraulic lifting rod, the problem of material collapse during the punching process of traditional punching machines is solved, achieving higher punching accuracy and more efficient debris cleaning.
Patent Information
- Application Number
- CN202421291156.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-06-06
AI Technical Summary
Traditional punching machines can easily cause material edge collapse during the punching process, resulting in the hole size and shape not meeting expectations, and reduce the punching accuracy.
A punching mechanism including a base, a support frame, a fixing assembly and a hydraulic lifting rod is designed to drive the movable plate up and down through a screw, fixing material with a limit rod and a press plate to prevent edge collapse, and to achieve rapid cleaning of debris through gears and cleaning rods.
It effectively prevents the edge collapse of the material during the punching process, enhances the stability of the material, improves the punching accuracy, and improves the efficiency of the punching process by quickly cleaning the debris.
Smart Images

Figure CN222985439U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of punching equipment, and more specifically, to a punching mechanism capable of preventing edge collapse of thick materials. Background Art
[0002] The punching machine is a mechanical equipment that installs the raw materials, drives the power mechanism, and acts on the materials with the punching die to complete the punching. The punching machine can perform thin plate processing, stamping, molding, embossing and other operations that force metal into the die. The working principle of the punching machine is to install the raw materials on the working tool platform, and then drive the power mechanism to act on the material with the punching die to complete the punching operation.
[0003] The structure of a traditional punching machine is generally complex and large. During production, due to the large number of components that fit together, the installation is troublesome and complicated, so the production and installation cost is high. Moreover, due to the complex structure, when it is installed and used in places with limited space, the installation will be very troublesome and inconvenient to install and use.
[0004] After searching, a Chinese patent with application number CN202223572477.6 discloses a punching mechanism. The punching mechanism of the utility model has a simple structure and is easy to install, thereby saving production costs and can be easily installed in places with limited space.
[0005] When the above-mentioned punching mechanism is actually used, due to the huge pressure between the punch and the die, the material is prone to deformation around the punching area, which may cause edge collapse, and may cause the size and shape of the hole after punching to be inconsistent with expectations, thereby reducing the punching accuracy. Utility Model Content
[0006] In order to overcome the above-mentioned defects of the prior art, the utility model provides a punching mechanism which can avoid edge collapse of thick materials, so as to solve the problems raised in the above-mentioned background technology.
[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0008] A punching mechanism capable of preventing edge collapse of thick materials comprises a base, two support frames are mounted on the top of the base, and fixing components are mounted on the inner sides of the two support frames;
[0009] Both of the two fixing components include a first motor, a lead screw is installed at the output end of the first motor, a movable plate is installed outside the bottom end of the lead screw, two limiting rods are fixedly connected inside the movable plate, the bottom ends of the two limiting rods are both fixedly connected with pressing plates, a connecting rod is fixedly connected between the two pressing plates, rubber pads are fixedly connected to the bottom ends of the two pressing plates, a bottom plate is arranged at the bottom of the two pressing plates, and second chutes are opened at both ends inside the base.
[0010] By adopting the above technical solution: Both of the two support frames are fixedly connected to both sides of the top of the base, the first motor is installed in the middle of the top end of the support frame, the lead screw is installed on the output end of the first motor, the middle part of the inner side of the movable plate is threadedly connected to the outside of the lead screw, the two limiting rods are inserted and fixed to both sides inside the movable plate and are movably connected to the inner top end of the support frame, the middle parts of the top ends of the two pressing plates are fixedly connected to the bottom ends of the limiting rods, the two rubber pads are fixedly connected to the bottom of the pressing plates, both sides of the two pressing plates are fixedly connected to both ends of the connecting rod, and both ends of the movable plate are slidably connected inside the second chute.
[0011] As a further description of the above technical solution: One side of the top end of the base is fixedly connected with a hydraulic lifting rod, and a punching machine body is installed outside the hydraulic lifting rod.
[0012] By adopting the above technical solution: The hydraulic lifting rod is fixedly connected to one side of the top of the base, and the punching machine body is installed outside the top end of the hydraulic lifting rod.
[0013] As a further description of the above technical solution: A collecting groove is opened in the middle of the top end of the base, and a first chute is opened on one side inside the collecting groove.
[0014] By adopting the above technical solution: The collecting groove is opened in the middle of the top end of the base, and the first chute is opened at one end inside the collecting groove.
[0015] As a further description of the above technical solution: A second motor is installed on one side inside the base, and a gear is installed at the output end of the second motor.
[0016] By adopting the above technical solution: The second motor is installed on one side inside the base, and the gear is installed on the output end of the second motor.
[0017] As a further description of the above technical solution: A rotating rod is fixedly connected to one side of the gear, and a cleaning rod is fixedly connected to the outside of the rotating rod.
[0018] By adopting the above technical solution: One end of the rotating rod is fixedly connected to one side of the gear, and the cleaning rod is fixedly connected to the outside of the rotating rod.
[0019] As a further description of the above technical solution: A slider is fixedly connected to one end of the cleaning rod.
[0020] By adopting the above technical solution: One side of the slider is fixedly connected to one end of the cleaning rod, and the slider is slidably connected inside the first chute.
[0021] As a further description of the above technical solution: One end inside the base is fixedly connected with a rack, and a waste chute is connected to the rear side of the collection chute.
[0022] By adopting the above technical solution: The rack is installed at one end inside the base, and the top of the rack is meshed and connected with the gear. One side of the waste chute communicates with the inner rear side of the collection chute.
[0023] The technical effects and advantages of the present utility model:
[0024] 1. By setting the fixing component, compared with the prior art, the screw rod is used to drive the movable plate to move up and down, and then the movable plate drives the two pressing plates to move downward through the two limiting rods to fix one side of the material with the bottom plate, which can effectively prevent the phenomenon of edge collapse during the punching process of the material, enhance the stability of the material during the punching process, avoid processing problems caused by material deformation, and thus improve the processing accuracy;
[0025] 2. By setting the gear, the rotating rod, the cleaning rod, the first chute, and the rack, compared with the prior art, the second motor is used to drive the gear to rotate and mesh with the rack, and then the rotation of the gear drives the cleaning rod to rotate inside the collection chute, which can quickly clean the debris during the punching process of the collection chute, reduce the time for manual cleaning, and thus improve the efficiency of the entire punching process. Description of the Drawings
[0026] Figure 1 It is a schematic diagram of the overall structure of the present utility model.
[0027] Figure 2 It is a schematic diagram of the bottom plate structure of the present utility model.
[0028] Figure 3 It is a schematic diagram of the rack structure of the present utility model.
[0029] Figure 4 It is a schematic diagram of the chute structure of the present utility model.
[0030] Figure 5 It is a schematic diagram of the rubber pad structure of the present utility model.
[0031] Figure 6 It is a schematic diagram of the cleaning rod structure of the present utility model.
[0032] The reference numerals are: 1, base; 2, support frame; 3, first motor; 4, lead screw; 5, connecting rod; 6, pressing plate; 7, rubber pad; 8, limiting rod; 9, movable plate; 10, bottom plate; 11, hydraulic lifting rod; 12, punching machine body; 13, collection tank; 14, first chute; 15, second motor; 16, gear; 17, rotating rod; 18, cleaning rod; 19, slider; 20, rack; 21, waste chute; 22, second chute. Detailed implementation manners
[0033] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0034] An embodiment of the present application discloses a punching mechanism that can avoid the collapse of thick materials. There is a base 1, and two support frames 2 are installed at the top end of the base 1. Fixed components are installed inside both of the two support frames 2;
[0035] Both of the two fixed components include a first motor 3. The output end of the first motor 3 is installed with a lead screw 4. The outer side of the bottom end of the lead screw 4 is installed with a movable plate 9. Two limiting rods 8 are fixedly connected inside the movable plate 9. The bottom ends of the two limiting rods 8 are fixedly connected with a pressing plate 6. A connecting rod 5 is fixedly connected between the two pressing plates 6. Rubber pads 7 are fixedly connected to the bottom ends of the two pressing plates 6. Bottom plates 10 are arranged at the bottoms of the two pressing plates 6. Second chutes 22 are opened at both ends inside the base 1. By driving the lead screw 4 to rotate with the first motor 3, the lead screw 4 can drive both ends of the movable plate 9 to slide inside the second chute 22. The two second chutes 22 can provide a supporting force for the movement of the movable plate 9. The movement of the movable plate 9 drives the two limiting rods 8 to move inside the top end inside the base 1. The base 1 is used to provide a limit for the movement of the two limiting rods 8, facilitating the movement of the two limiting rods 8 to maintain stability. The two limiting rods 8 can simultaneously drive the pressing plate 6 to move. Both of the two pressing plates 6 drive the rubber pads 7 to cooperate with the bottom plate 10, facilitating the clamping and fixing of both sides of the material, and effectively preventing the collapse phenomenon of the material during the punching process, enhancing the stability of the material during the punching process.
[0036] Refer to Figure 2 As shown, one side of the top end of the base 1 is fixedly connected with a hydraulic lifting rod 11, and a punching machine body 12 is installed outside the hydraulic lifting rod 11. By the punching machine body 12 moving outside the hydraulic lifting rod 11, it is convenient for the punching machine body 12 to move up and down, so as to punch the material.
[0037] Refer to Figure 4 And6 As shown, a collection groove 13 is provided in the middle of the top end of the base 1. A first sliding groove 14 is provided on one side inside the collection groove 13. A second motor 15 is installed on one side inside the base 1. A gear 16 is installed at the output end of the second motor 15. A rotating rod 17 is fixedly connected to one side of the gear 16. A cleaning rod 18 is fixedly connected to the outside of the rotating rod 17. A slider 19 is fixedly connected to one end of the cleaning rod 18. The second motor 15 is used to drive the gear 16 to rotate, so that the gear 16 can drive the cleaning rod 18 to rotate through the rotating rod 17, thereby cleaning the debris inside the collection groove 13. The slider 19 slides inside the first sliding groove 14, so as to support the cleaning rod 18 to move left and right inside the collection groove 13.
[0038] Refer to Figure 4 As shown, a rack 20 is fixedly connected to one end inside the base 1. A waste material groove 21 is connected to the rear side of the collection groove 13. The top of the rack 20 is meshed with one side of the gear 16, which is convenient for the gear 16 to drive the cleaning rod 18 to move left and right inside the collection groove 13. The waste material groove 21 is used to centrally collect the debris cleaned by the cleaning rod 18, thereby optimizing the working environment of the base 1.
[0039] Working principle of the present utility model: The present utility model designs a punching mechanism that can avoid the collapse of thick materials at the edges. The specific structure is as shown in the attached Figures 1-6 As shown in the figure. In this technical solution, through the mutual cooperation between various structures, when punching materials, first place the materials on the two bottom plates 10, and then start the two first motors 3. The first motors 3 are used to drive the lead screws 4 to rotate, so that the lead screws 4 rotate to drive the movable plate 9. The movable plate 9 slides inside the second sliding grooves 22 on both sides. The two second sliding grooves 22 provide support for the movement of the movable plate 9. At the same time, the movement of the movable plate 9 drives the two limiting rods 8 to move downward inside the base 1. The base 1 can provide stability for the two limiting rods 8. The two limiting rods 8 drive the pressing plates 6 to move downward. The two pressing plates 6 drive the rubber pads 7 to move downward to clamp and fix the materials with the bottom plates 10. Then start the punching machine body 12, and punch the materials through the punching machine body 12. When punching generates debris, start the second motor 15. The second motor 15 is used to drive the gear 16 to rotate, so that the gear 16 drives the rotating rod 17 to rotate. Thus, the rotating rod 17 can drive the cleaning rod 18 to rotate inside the collection groove 13. While the gear 16 rotates, it can be meshed with the top of the rack 20, so as to drive the cleaning rod 18 to move left and right inside the collection groove 13. The cleaning rod 18 slides inside the first sliding groove 14 through the slider 19, which is convenient for supporting the cleaning rod 18 to move inside the collection groove 13. The rotation of the cleaning rod 18 inside the collection groove 13 can sweep the debris generated by punching into the waste material groove 21, so as to keep the outside of the base 1 clean.
[0040] Among them, in the attached drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. For other structures, reference can be made to the general design. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0041] The content not described in detail in the specification belongs to the well-known prior art in the art, and the model parameters of each electrical appliance are not specifically limited. Conventional equipment can be used. In this technical solution, since the electrical control components not mentioned belong to the prior art, they are not shown in the drawings and will not be described here;
[0042] Finally: The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. A punching mechanism capable of preventing edge collapse of thick materials, comprising a base (1), characterized in that: Two support frames (2) are installed on the top of the base (1), and fixing components are installed on the inner sides of the two support frames (2); The two fixed assemblies each comprise a first motor (3), a screw rod (4) being installed at the output end of the first motor (3), a movable plate (9) being installed on the outer side of the bottom end of the screw rod (4), two limit rods (8) being fixedly connected inside the movable plate (9), the bottom ends of the two limit rods (8) being fixedly connected to a pressure plate (6), a connecting rod (5) being fixedly connected between the two pressure plates (6), the bottom ends of the two pressure plates (6) being fixedly connected to a rubber pad (7), a bottom plate (10) being provided at the bottom of the two pressure plates (6), and second slide grooves (22) being provided at both ends of the inner side of the base (1).
2. The punching mechanism capable of avoiding edge collapse of thick materials according to claim 1, characterized in that: A hydraulic lifting rod (11) is fixedly connected to one side of the top end of the base (1), and a punching machine body (12) is installed on the outside of the hydraulic lifting rod (11).
3. The punching mechanism capable of avoiding edge collapse of thick materials according to claim 1, characterized in that: A collecting groove (13) is provided in the middle of the top of the base (1), and a first sliding groove (14) is provided on one side of the inner side of the collecting groove (13).
4. The punching mechanism capable of avoiding edge collapse of thick materials according to claim 1, characterized in that: A second motor (15) is installed on one side of the interior of the base (1), and a gear (16) is installed on the output end of the second motor (15).
5. The punching mechanism capable of avoiding edge collapse of thick materials according to claim 4, characterized in that: A rotating rod (17) is fixedly connected to one side of the gear (16), and a cleaning rod (18) is fixedly connected to the outside of the rotating rod (17).
6. The punching mechanism capable of preventing edge collapse of thick materials according to claim 5, characterized in that: One end of the cleaning rod (18) is fixedly connected to a sliding block (19).
7. The punching mechanism capable of avoiding edge collapse of thick materials according to claim 3, characterized in that: A rack (20) is fixedly connected to one end of the base (1), and a waste trough (21) is connected to the rear side of the collecting trough (13).
Citation Information
Patent Citations
Punching mechanism
CN218925899U