Forging and pressing die for fire sprinkler
By designing a forging mold including an upper mold seat, a lower mold seat and a side punch needle, the problem of low utilization of materials of existing fire-fighting nozzle forging molds is solved, and efficient material utilization and production cost are achieved.
Patent Information
- Application Number
- CN202422175760.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-09-05
AI Technical Summary
When the forging molds of existing fire sprinklers are forged, the material utilization rate is low, resulting in waste of materials and high production costs.
A forging mold including an upper die seat, a lower die seat and a side punch needle is designed. Through the cooperation of the side punch and the side punch needle, the hole outlet slot is formed at the outlet hole position of the fire nozzle, and the overall consistency and material flowability of the forging are improved through the arrangement of the second flicker groove and the third flicker groove.
It improves material utilization, reduces material waste, reduces production costs, and ensures the forming accuracy and overall consistency of forgings.
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Figure CN222985627U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the technical field of molds, and particularly relates to a forging die for a fire sprinkler head. Background Art
[0002] A fire sprinkler head is an actuator that generates a start signal and performs sprinkler extinguishing when a fire occurs. The forging structure of the fire sprinkler head is as Figure 3 shown.
[0003] The existing Chinese patent with the publication number CN111111061A discloses a fire sprinkler head, including a sprinkler head body and a temperature-sensitive triggering device.
[0004] The sprinkler head body is disclosed in the above-mentioned fire sprinkler head. The structures of the sprinkler head bodies in the existing fire sprinkler heads are generally the same, and they are basically formed by casting. However, the sprinkler head body forms a hollow structure through a bracket, and there is also a structure of a water outlet hole. However, the axis of the hollow structure is perpendicular to the axis of the water outlet hole. To save materials, it is necessary to forge a slot hole when forging the fire sprinkler head. Based on this, the forging die for the fire sprinkler head is improved. Utility Model Content
[0005] The purpose of this application is to provide a forging die for a fire sprinkler head, which can improve the material utilization rate and save materials when forging the fire sprinkler head in view of the above existing technical problems.
[0006] This application provides a forging die for a fire sprinkler head, including:
[0007] An upper die base provided with an upper cavity groove;
[0008] A lower die base provided with a lower cavity groove;
[0009] A side punch needle placed on one side of the upper die base and the lower die base;
[0010] Wherein, the upper cavity groove and the lower cavity groove form a forming cavity. The upper die base is provided with an upper punching groove, and the lower die base is provided with a lower punching groove. The upper punching groove and the lower punching groove form a side punching hole. The side punching hole is connected to the forming cavity. The side punch needle is adapted to the side punching hole. The lower die base is provided with a first flash groove.
[0011] The blank is formed in the forming cavity by the interaction between the upper die base and the lower die base. Through the cooperation of the side punching hole and the side punching pin, when the blank is formed in the forming cavity, the side punching pin is inserted into the side punching hole, and a hole groove is formed at the position of the water outlet hole of the fire sprinkler. The side punching pin is driven by other power devices. The upper cavity groove and the upper punching groove are placed on the upper die base and formed by milling. The lower cavity groove and the lower punching groove are placed on the lower die base and formed by milling. The first flash groove is placed on the lower die base and formed by milling. The first flash groove is convenient for accommodating the flash generated during forging during forging, ensuring the forming of the forging.
[0012] Furthermore, the lower die base is provided with a second flash groove, and the second flash groove is placed in the middle of the lower cavity groove. The upper die base is provided with a third flash groove, and the third flash groove is placed in the middle of the upper cavity groove.
[0013] The second flash groove and the third flash groove correspond to the position of the hollow structure formed by the bracket of the fire sprinkler. After the forging is formed, a thinner flash structure is formed at this position, which is convenient for subsequent cutting. And through the setting of the second flash groove and the third flash groove, the whole forging is coherent, which is convenient for the material flow during forging.
[0014] The second flash groove is provided with a guiding surface, which is convenient for improving the fluidity of the material when the blank is formed through the guiding surface.
[0015] Furthermore, it further includes:
[0016] A flange, placed at the edge of the lower die base and extending towards the upper die base;
[0017] A limiting groove, placed on the outer side wall of the upper die base;
[0018] Wherein, the flange is provided with a first limiting surface corresponding to the limiting groove.
[0019] The flange, the first limiting surface and the limiting groove correspond to each other. By setting the height of the flange, the distance between the upper cavity groove and the lower cavity groove in the upper die base and the lower die base is limited, so that the forging meets the relevant dimensions. By the correspondence between the first limiting surface and the limiting groove, the circumferential positional relationship between the upper die base and the lower die base is limited, ensuring the forming accuracy of the forging.
[0020] Furthermore, the flange is provided with a notch corresponding to the position of the side punching pin.
[0021] By setting a notch on the flange, it is convenient for the side punching pin to move and ensures the cooperation between the flange and the upper die base.
[0022] Furthermore, the lower die base is provided with a first positioning surface, and the first positioning surface is placed on the outer wall surface of the lower die base.
[0023] It is placed on the outer wall surface of the lower die holder through the first positioning surface, facilitating the positioning, installation, and fixation of the lower die holder on the forging press.
[0024] Furthermore, the upper die holder is provided with a clamping part.
[0025] The upper die holder is easily installed on the forging press through the clamping part, making the installation convenient and the structure stable. The clamping part is integrally connected to the upper die holder.
[0026] Furthermore, the clamping part is provided with a second positioning surface, and the second positioning surface is placed on the outer wall surface of the clamping part.
[0027] By placing the second positioning surface on the outer wall surface of the clamping part, it is convenient for the positioning, installation, and fixation of the clamping part.
[0028] Furthermore, the side punch needle includes:
[0029] A first transition surface, which is placed on the side punch needle;
[0030] Wherein, the upper die holder is provided with a second transition surface, and the lower die holder is provided with a third transition surface, and both the second transition surface and the third transition surface correspond to the first transition surface.
[0031] The first transition surface is set on the side punch needle. The first transition surface provides the transition between different diameters of the side punch needle. The first transition surface corresponds to the second transition surface and the third transition surface. When the side punch needle is used for forging the workpiece, the first transition surface cooperates with the second transition surface and the third transition surface.
[0032] Furthermore, the upper die holder includes:
[0033] A groove, which is placed in the upper cavity;
[0034] An upper ejector pin, which is placed on the upper die holder.
[0035] Corresponding convex points are formed on the fire sprinkler head through the groove. When the upper die holder and the lower die holder are opened, through the cooperation of the convex points and the groove on the upper die holder, the fire sprinkler head moves upward with the upper die holder. Then, the fire sprinkler head is ejected and separated from the upper die holder through the upper ejector pin, facilitating the demoulding of the fire sprinkler head. When the upper die holder moves upward, the upper ejector pin will contact the frame on the forging equipment and move relative to the upper die holder. The upper ejector pin has a spring for cooperation, which is used to reset after ejecting the workpiece from the upper die holder.
[0036] The beneficial effects of this application are:
[0037] 1. The blank is formed in the forming cavity through the interaction between the upper die holder and the lower die holder. Through the cooperation of the side punching hole and the side punch needle, the side punch needle is inserted into the side punching hole, and a hole groove is formed at the position of the water outlet hole of the fire sprinkler head through forging.
[0038] 2. The overall coherence of the forging is achieved through the settings of the second flash groove and the third flash groove, facilitating the material flow during forging and subsequent removal.
[0039] 3. The flange, the first limiting surface correspond to the limiting groove. By setting the height of the flange, the distance between the upper cavity groove and the lower cavity groove in the upper die base and the lower die base is restricted, and the circumferential positional relationship between the upper die base and the lower die base is restricted, ensuring the forming accuracy of the forging. Description of the Drawings
[0040] Figure 1 is a schematic structural diagram of the forging die of the present application;
[0041] Figure 2 is a schematic structural diagram of the upper die base of the present application;
[0042] Figure 3 is a schematic structural diagram of the fire sprinkler of the present application;
[0043] In the drawings, reference numerals: 001, fire sprinkler; 100, upper die base; 110, upper cavity groove; 120, upper punching groove; 130, third flash groove; 140, limiting groove; 150, clamping part; 151, second positioning surface; 160, second transition surface; 170, groove; 200, lower die base; 210, lower cavity groove; 220, lower punching groove; 230, first flash groove; 240, second flash groove; 241, guiding surface; 250, flange; 251, first limiting surface; 252, notch; 253, first positioning surface; 260, third transition surface; 300, side punching needle; 310, first transition surface; 400, upper ejector pin. Detailed Embodiments
[0044] Next, the technical solutions in the embodiments of the present application will be clearly described in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art belong to the scope of protection of the present application.
[0045] The terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, rather than to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than those illustrated or described herein, and the objects distinguished by "first", "second", etc. are usually of the same type, and the number of objects is not limited. For example, the first object can be one or multiple. In addition, "and / or" in the specification and claims means at least one of the connected objects, and the character " / ", generally represents an "or" relationship between the associated objects before and after.
[0046] The following will combine the accompanying drawings and provide a detailed description of the embodiments of the present application through specific embodiments and their application scenarios.
[0047] Embodiment 1:
[0048] As Figure 1 、 Figure 2 shown, the embodiments of the present application provide a forging die for a fire sprinkler 001, including:
[0049] An upper die base 100, provided with an upper cavity groove 110;
[0050] A lower die base 200, provided with a lower cavity groove 210;
[0051] A side punching needle 300, placed on one side of the upper die base 100 and the lower die base 200;
[0052] Among them, the upper cavity groove 110 and the lower cavity groove 210 form a forming cavity. The upper die base 100 is provided with an upper punching groove 120, and the lower die base 200 is provided with a lower punching groove 220. The upper punching groove 120 and the lower punching groove 220 form a side punching hole. The side punching hole is connected to the forming cavity. The side punching needle 300 is adapted to the side punching hole. The lower die base 200 is provided with a first flash groove 230.
[0053] Through the interaction between the upper die base 100 and the lower die base 200, the blank is formed in the forming cavity. Through the cooperation of the side punching hole and the side punching needle 300, when the blank is formed in the forming cavity, the side punching needle 300 is inserted into the side punching hole, and a hole groove is formed at the position of the water outlet hole of the fire sprinkler 001. The side punching needle 300 is driven by other power devices. The upper cavity groove 110 and the upper punching groove 120 are placed on the upper die base 100 and are formed by milling. The lower cavity groove 210 and the lower punching groove 220 are placed on the lower die base 200 and are formed by milling. The first flash groove 230 is placed on the lower die base 200 and is formed by milling. Through the first flash groove 230, it is convenient to accommodate the flash generated during forging during forging and ensure the forming of the forging.
[0054] Furthermore, the lower die base 200 is provided with a second flash groove 240. The second flash groove 240 is placed in the middle of the lower cavity groove 210. The upper die base 100 is provided with a third flash groove 130. The third flash groove 130 is placed in the middle of the upper cavity groove 110.
[0055] The second flash groove 240 and the third flash groove 130 correspond to the position of the hollow structure surrounded by the brackets of the fire sprinkler 001. After the forging is formed, a thinner flash structure is formed at this position, which is convenient for subsequent cutting. And through the settings of the second flash groove 240 and the third flash groove 130, the overall forging is coherent, which is convenient for the material flow during forging.
[0056] The second flash groove 240 is provided with a guiding surface 241, which facilitates improving the fluidity of the material when the blank is formed through the guiding surface 241.
[0057] Furthermore, the upper die holder 100 includes:
[0058] A groove 170, placed in the upper cavity 110;
[0059] An upper ejector pin 400, placed on the upper die holder 100.
[0060] Corresponding bumps are formed on the fire sprinkler through the groove 170. When the upper die holder 100 and the lower die holder 200 are opened, the fire sprinkler 001 moves upward with the upper die holder 100 through the cooperation of the bumps and the groove 170 on the upper die holder 100, and then the fire sprinkler 001 is ejected and separated from the upper die holder 100 through the upper ejector pin 400, which facilitates the demolding of the fire sprinkler 001.
[0061] Embodiment 2:
[0062] As Figure 1 、 Figure 2 shown, the embodiment of the present application provides a forging die for a fire sprinkler 001. In addition to including the above technical features, further, it further includes:
[0063] A flange 250, placed at the edge of the lower die holder 200 and extending towards the upper die holder 100;
[0064] A limiting groove 140, placed on the outer side wall of the upper die holder 100;
[0065] Among them, the flange 250 is provided with a first limiting surface 251 corresponding to the limiting groove 140.
[0066] The flange 250, the first limiting surface 251 and the limiting groove 140 correspond to each other. By setting the height of the flange 250, the distance between the upper cavity 110 and the lower cavity 210 in the upper die holder 100 and the lower die holder 200 is limited, so that the forging meets the relevant dimensions. By the correspondence between the first limiting surface 251 and the limiting groove 140, the circumferential positional relationship between the upper die holder 100 and the lower die holder 200 is limited, ensuring the forming accuracy of the forging.
[0067] Furthermore, the flange 250 is provided with a notch 252 corresponding to the position of the side punch 300.
[0068] By providing the notch 252 on the flange 250, it is convenient for the side punch 300 to move and ensures the cooperation between the flange 250 and the upper die holder 100.
[0069] Furthermore, the lower die holder 200 is provided with a first positioning surface 253, and the first positioning surface 253 is placed on the outer wall surface of the lower die holder 200.
[0070] It is placed on the outer wall surface of the lower die holder 200 through the first positioning surface 253, which facilitates the positioning, installation and fixation of the lower die holder 200 on the forging press.
[0071] Furthermore, the upper die holder 100 is provided with a clamping portion 150.
[0072] The upper die holder 100 is easily installed on the forging press through the clamping portion 150, making the installation convenient and the structure stable. The clamping portion 150 is integrally connected to the upper die holder 100.
[0073] Furthermore, the clamping portion 150 is provided with a second positioning surface 151, and the second positioning surface 151 is placed on the outer wall surface of the clamping portion 150.
[0074] By placing the second positioning surface 151 on the outer wall surface of the clamping portion 150, it is convenient for the positioning, installation and fixation of the clamping portion 150.
[0075] Furthermore, the side punch pin 300 includes:
[0076] A first transition surface 310, which is placed on the side punch pin 300;
[0077] Among them, the upper die holder 100 is provided with a second transition surface 160, and the lower die holder 200 is provided with a third transition surface 260. Both the second transition surface 160 and the third transition surface 260 correspond to the first transition surface 310.
[0078] The first transition surface 310 is arranged on the side punch pin 300, and the first transition surface 310 corresponds to the second transition surface 160 and the third transition surface 260. When the side punch pin 300 performs forging during the forging process of the forging, the position of the side punch pin 300 is restricted by the cooperation of the first transition surface 310 with the second transition surface 160 and the third transition surface 260, improving the forging accuracy of the forging.
[0079] It should be noted that in this text, the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or further includes elements inherent to such a process, method, article or device. Without further limitation, an element defined by the statement "including one..." does not exclude the existence of another identical element in the process, method, article or device including that element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in a reverse order according to the functions involved. For example, the described methods may be performed in an order different from that described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.
[0080] The embodiments of the present application have been described above in conjunction with the accompanying drawings. However, the present application is not limited to the above specific embodiments. The above specific embodiments are merely illustrative and not restrictive. Under the inspiration of the present application, those of ordinary skill in the art can also make many forms without departing from the purpose of the present application and the scope protected by the claims, and all of them fall within the protection scope of the present application.
Claims
1. A forging die for a fire sprinkler, characterized in that: include: An upper die base (100) is provided with an upper cavity groove (110); The lower die base (200) is provided with a lower cavity groove (210); A side punch (300) is disposed on one side of the upper die base (100) and the lower die base (200); The upper cavity groove (110) and the lower cavity groove (210) form a molding cavity, the upper die base (100) is provided with an upper punch groove (120), the lower die base (200) is provided with a lower punch groove (220), the upper punch groove (120) and the lower punch groove (220) form a side punch hole, the side punch hole is connected to the molding cavity, the side punch needle (300) is adapted to the side punch hole, and the lower die base (200) is provided with a first flash groove (230).
2. The forging die for a fire sprinkler according to claim 1, characterized in that: The lower die base (200) is provided with a second flash groove (240), and the second flash groove (240) is placed in the middle of the lower cavity groove (210). The upper die base (100) is provided with a third flash groove (130), and the third flash groove (130) is placed in the middle of the upper cavity groove (110).
3. The forging die for a fire sprinkler according to claim 1, characterized in that: Also includes: A flange (250) is disposed on the edge of the lower mold base (200) and extends toward the upper mold base (100); A limiting groove (140) is disposed on the outer side wall of the upper die base (100); Wherein, the flange (250) is provided with a first limiting surface (251) corresponding to the limiting groove (140).
4. The forging die for a fire sprinkler according to claim 3, characterized in that: The flange (250) is provided with a notch (252) corresponding to the position of the side punch needle (300).
5. The forging die for a fire sprinkler according to claim 3, characterized in that: The lower die base (200) is provided with a first positioning surface (253), and the first positioning surface (253) is placed on the outer wall surface of the lower die base (200).
6. The forging die for a fire sprinkler according to claim 1, characterized in that: The upper die seat (100) is provided with a clamping portion (150).
7. The forging die for a fire sprinkler according to claim 6, characterized in that: The clamping portion (150) is provided with a second positioning surface (151), and the second positioning surface (151) is disposed on the outer wall surface of the clamping portion (150).
8. The forging die for a fire sprinkler according to claim 1, characterized in that: The side punch needle (300) comprises: A first transition surface (310) is disposed on the side punch needle (300); The upper die base (100) is provided with a second transition surface (160), and the lower die base (200) is provided with a third transition surface (260), and the second transition surface (160) and the third transition surface (260) both correspond to the first transition surface (310).
9. The forging die for a fire sprinkler according to claim 1, characterized in that: The upper die base (100) comprises: A groove (170) is disposed in the upper cavity groove (110); The upper ejector pin (400) is placed on the upper die seat (100).
Citation Information
Patent Citations
Fire-fighting nozzle
CN111111061A