Machine shell outer surface mounting hole machining device for speed reducer production

By designing a casing outer surface installation hole processing device with automatic positioning and limiting functions, the clamping difficulties and positioning problems of the casing surface hole opening in the reducer production are solved, and the uniformity and level of hole opening are achieved, and the processing efficiency and quality are improved.

CN222985890UActive Publication Date: 2025-06-17JIANGSU QIANGMAO REDUCER CO LTD
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Patent Information

Application Number
CN202422156997.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-06-17
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

In the production of reducer, threaded holes need to be opened on the outer surface of the housing to fix the end cover, but due to the split structure and uniform distribution of the threaded holes, clamping difficulties and inconvenient hole opening.

Method used

A housing outer surface mounting hole processing device including a mounting table, a connecting frame, a spring, a positioning device, an adjustment mechanism, an upper housing, a lower housing and an auxiliary equipment is designed. The device ensures that the hole is opened in a horizontal state through automatic positioning and limiting functions, simplifying the processing process.

Benefits of technology

This device can effectively solve the clamping difficulties and positioning problems of opening the surface hole of the cabinet, ensure that the opening of the hole is uniform and level, and improve processing efficiency and quality.

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Abstract

The utility model relates to the technical field of speed reducer production, in particular to a machine shell outer surface mounting hole machining device for speed reducer production, which comprises a mounting table, a connecting frame, a spring, a positioning device, an adjusting mechanism, an upper machine shell, a lower machine shell and auxiliary equipment, the spring is arranged on the outer side of the connecting frame in a sleeving mode, the positioning device is arranged on the outer side of the connecting frame in a sleeving mode, the adjusting mechanism is movably connected to the top of the mounting table, the upper machine shell is connected with the lower machine shell, and the auxiliary equipment is clamped in the upper machine shell and the lower machine shell. The machine shell outer surface mounting hole machining device for speed reducer production is mainly used for forming a threaded hole for end cover mounting in the surface of a machine shell, auxiliary fixing equipment is arranged in the machine shell, and the machine shell is limited and subjected to angle adjustment through a rotating device with automatic positioning and limiting functions, so that positioning and forming of the threaded hole are facilitated, and the machining efficiency is improved. And the formed threaded hole is ensured to be in a horizontal state.
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Description

Technical Field

[0001] The utility model relates to the technical field of reducer production, in particular to a machining device for mounting holes on the outer surface of a reducer housing during production. Background Art

[0002] A reducer is an independent component composed of gear transmission, worm transmission, and gear-worm transmission enclosed in a rigid housing, and is commonly used as a speed reduction transmission device between a prime mover and a working machine. It plays a role in matching speeds and transmitting torques between the prime mover and the working machine or actuator, and is widely used in modern machinery.

[0003] End covers need to be provided at the ends of the internal transmission shafts and at the connection positions between the output shafts and the housing of the reducer housing. These end covers are usually detachable and fixed by screws, which requires threaded holes to be opened on the outer surface of the housing. Since the housing is a split structure and the threaded holes are evenly distributed, it is difficult to clamp, so it is difficult to open the threaded holes. Therefore, while effectively clamping the housing, it is necessary to quickly and effectively position the opened threaded holes. Summary of the Utility Model

[0004] The utility model aims at the defects in the prior art and provides a machining device for mounting holes on the outer surface of a reducer housing during production.

[0005] The utility model is realized by the following technical solutions:

[0006] A machining device for mounting holes on the outer surface of a reducer housing during production includes a mounting table, a connecting frame, a spring, a positioning device, an adjusting mechanism, an upper housing, a lower housing, and auxiliary equipment. The connecting frame is fixedly arranged inside the top of the mounting table. The spring is sleeved outside the connecting frame. The positioning device is sleeved outside the connecting frame. The adjusting mechanism is movably connected to the top of the mounting table. The upper housing is connected to the lower housing. The auxiliary equipment is clamped inside the upper housing and the lower housing. The positioning device includes a pressing plate, a pull rod, and a plug rod. The pull rod is fixedly arranged at the bottom of the pressing plate. The plug rod is fixedly arranged on the upper surface of the pressing plate. The adjusting mechanism includes a rotating table, a support bar, a plug block, and a connecting shaft. The connecting shaft is fixedly arranged at the bottom of the rotating table and is movably connected to the top of the mounting table. The support bar is fixedly arranged on the upper surface of the rotating table. The plug block is fixedly arranged in the middle of the rotating table.

[0007] In a preferred embodiment of the utility model, the auxiliary equipment includes a connecting seat, a limiting ring, and a connecting rod. The connecting seat is fixedly connected through the connecting rod. The limiting rings are fixedly arranged outside both ends of the connecting seat.

[0008] The auxiliary device is mainly installed inside the upper housing and the lower housing, so as to facilitate the adjusting mechanism to limit and position the housing, thus facilitating subsequent drilling and tapping operations.

[0009] In a preferred embodiment of the present utility model, the connecting seat is of a cylindrical structure, and its outer diameter matches the sizes of the side end covers of the upper housing and the lower housing or the mounting holes of the transmission shaft. Jacks for cooperating with the plug blocks are provided at both ends of the connecting seat;

[0010] The connecting seat is clamped inside the upper housing and the lower housing, and the limiting ring is clamped inside the housing, so as to effectively limit the auxiliary device.

[0011] In a preferred embodiment of the present utility model, the top of the plug rod penetrates through the mounting table and extends to the bottom of the rotating table. A limiting jack for cooperating with the plug rod is provided at the bottom of the rotating table;

[0012] The plug rod is clamped into the limiting jack at the bottom of the rotating table to limit the rotating table, so as to facilitate the positioning of the mounting holes on the surface of the housing.

[0013] In a preferred embodiment of the present utility model, the pressing plate is sleeved on the top of the connecting frame, and the spring is arranged at the bottom of the pressing plate.

[0014] In a preferred embodiment of the present utility model, the ends of the connecting seat are located in the same plane, and the bottom of the connecting seat contacts the upper surface of the support bar;

[0015] The bottom of the connecting seat contacts the upper surface of the support bar, ensuring that while limiting the housing, the housing is in a horizontal state, so as to ensure that the processed mounting holes are in a horizontal state.

[0016] The beneficial effects of the present utility model are:

[0017] The device for machining mounting holes on the outer surface of the housing for reducer production is mainly used to open threaded holes for end cover installation on the surface of the housing. By arranging auxiliary fixing devices inside and using a rotating device with automatic positioning and limiting to limit and adjust the angle of the housing, it is convenient to position and open the threaded holes, ensuring that the opened threaded holes are in a horizontal state. Description of the Drawings

[0018] Figure 1 It is a three-dimensional structural schematic diagram of the device for machining mounting holes on the outer surface of the housing for reducer production of the present utility model;

[0019] Figure 2 It is a front view structural schematic diagram of the device for machining mounting holes on the outer surface of the housing for reducer production of the present utility model;

[0020] Figure 3 It is an installation structural schematic diagram of the auxiliary device of the device for machining mounting holes on the outer surface of the housing for reducer production of the present utility model;

[0021] Figure 4 This is a schematic installation structure diagram of the adjustment mechanism of the machining device for the outer surface mounting holes of the reducer housing in the present utility model.

[0022] In the figure: 1, mounting table; 2, connecting frame; 3, spring; 4, positioning device; 41, pressing plate; 42, pull rod; 43, inserting rod; 5, adjustment mechanism; 51, rotating table; 52, support bar; 53, inserting block; 54, connecting shaft; 6, upper housing; 7, lower housing; 8, auxiliary equipment; 81, connecting seat; 82, limiting ring; 83, connecting rod. Specific embodiments

[0023] The following elaborates on the preferred embodiments of the present utility model in conjunction with the accompanying drawings, so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present utility model. The directional terms mentioned in the present utility model, such as "upper", "lower", "front", "rear", "left", "right", "top", "bottom", etc., are only references to the directions in the attached drawings. Therefore, the directional terms used are for explaining and understanding the present utility model, rather than for limiting the present utility model.

[0024] As Figures 1-4 shown, a machining device for the outer surface mounting holes of a reducer housing includes a mounting table 1, a connecting frame 2, a spring 3, a positioning device 4, an adjustment mechanism 5, an upper housing 6, a lower housing 7, and auxiliary equipment 8. The connecting frame 2 is fixedly arranged inside the top of the mounting table 1. The spring 3 is sleeved outside the connecting frame 2. The positioning device 4 is sleeved outside the connecting frame 2. The adjustment mechanism 5 is movably connected to the top of the mounting table 1. The upper housing 6 is connected to the lower housing 7. The auxiliary equipment 8 is clamped inside the upper housing 6 and the lower housing 7. The positioning device 4 includes a pressing plate 41, a pull rod 42, and an inserting rod 43. The pull rod 42 is fixedly arranged at the bottom of the pressing plate 41. The inserting rod 43 is fixedly arranged on the upper surface of the pressing plate 41. The adjustment mechanism 5 includes a rotating table 51, a support bar 52, an inserting block 53, and a connecting shaft 54. The connecting shaft 54 is fixedly arranged at the bottom of the rotating table 51. The connecting shaft 54 is movably connected to the top of the mounting table 1. The support bar 52 is fixedly arranged on the upper surface of the rotating table 51. The inserting block 53 is fixedly arranged in the middle of the rotating table 51.

[0025] Specifically, the auxiliary device 8 includes a connecting seat 81, a limiting ring 82 and a connecting rod 83. The connecting seat 81 is fixedly connected through the connecting rod 83. The limiting ring 82 is fixedly arranged outside both ends of the connecting seat 81. The connecting seat 81 is of a cylindrical structure, and its outer diameter matches the sizes of the side end covers of the upper housing 6 and the lower housing 7 or the drive shaft mounting holes. Jacks for mating with the insertion blocks 53 are provided at both ends of the connecting seat 81. The top of the insertion rod 43 penetrates through the mounting table 1 and extends to the bottom of the rotating table 51. A limiting jack for mating with the insertion rod 43 is provided at the bottom of the rotating table 51. The pressing plate 41 is sleeved on the top of the connecting frame 2. The spring 3 is arranged at the bottom of the pressing plate 41. The ends of the connecting seat 81 are located in the same plane, and the bottom of the connecting seat 81 contacts the upper surface of the support bar 52.

[0026] In this embodiment, first, according to the size of the reducer, the auxiliary device 8 that meets the internal installation requirements is set. The outer diameter of the connecting seat 81 of the auxiliary device 8 matches the inner diameter of the end cover mounting hole. Limiting jacks for mating with the insertion blocks 53 are provided at both ends of the connecting seat 81. The connecting seat 81 is fixed through the connecting rod 83. After the auxiliary device 8 is clamped into the top slot of the lower housing 7 in this way, the outer side of the limiting ring 82 contacts the inner side of the lower housing 7. Subsequently, the upper housing 6 is covered and the upper housing 6 and the lower housing 7 are connected by bolts.

[0027] Furthermore, when installing the upper housing 6 and the lower housing 7 equipped with the auxiliary device 8, only need to clamp the limiting jacks at the ends of the connecting seat 81 in the auxiliary device 8 to the top of the insertion blocks 53. At this time, the support bar 52 on the upper surface of the rotating table 51 contacts the bottom of the connecting seat 81, playing a supporting role to ensure that the opened mounting holes are in a vertical state. During the machining process of the mounting holes, pull down the pull rod 42 to press down the pressing plate 41 and compress the spring 3. At this time, the insertion rod 43 will separate from the bottom of the rotating table 51, so as to operate the rotating table 51 to switch the machining area. After releasing the pull rod 42, the insertion rod 43 is clamped into the limiting jack at the bottom of the rotating table 51 again under the action of the spring 3, so as to replace and lock the machining areas on the surfaces of the upper housing 6 and the lower housing 7, effectively realizing the work of uniformly opening the end cover mounting holes on the surfaces of the upper housing 6 and the lower housing 7 and ensuring the machining quality of the mounting holes.

[0028] It should be noted that the parts not involved in the present invention are the same as or can be realized by the prior art; various drives in the present invention can be realized by corresponding power structures such as air cylinders, oil cylinders, electric cylinders, motors, etc. in cooperation with connecting rods, guide rods, etc., and are not limited to the descriptions in the specification and the structures in the drawings.

[0029] In the description of the embodiments of the present utility model, unless otherwise clearly specified and defined, the terms "installation", "connection", "linkage", "setting", "providing", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0030] The above-described embodiments merely represent several implementation manners of the present utility model, and the description thereof is relatively specific and detailed, but it should not be construed as a limitation on the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several modifications and improvements can still be made, and these all belong to the protection scope of the present utility model.

Claims

1. A device for machining mounting holes on the outer surface of a casing for a reducer production, comprising a mounting platform (1), a connecting frame (2), a spring (3), a positioning device (4), an adjustment mechanism (5), an upper casing (6), a lower casing (7) and auxiliary equipment (8), characterized in that: The connecting frame (2) is fixedly arranged on the inner side of the top of the mounting platform (1), the spring (3) is sleeved on the outer side of the connecting frame (2), the positioning device (4) is sleeved on the outside of the connecting frame (2), the adjusting mechanism (5) is movably connected to the top of the mounting platform (1), the upper housing (6) is connected to the lower housing (7), and the auxiliary device (8) is clamped inside the upper housing (6) and the lower housing (7); The positioning device (4) comprises a pressing plate (41), a pulling rod (42) and an inserting rod (43), wherein the pulling rod (42) is fixedly arranged at the bottom of the pressing plate (41), and the inserting rod (43) is fixedly arranged at the upper surface of the pressing plate (41); The adjusting mechanism (5) comprises a rotating platform (51), a supporting bar (52), an inserting block (53) and a connecting shaft (54); the connecting shaft (54) is fixedly arranged at the bottom of the rotating platform (51); the connecting shaft (54) is movably connected to the top of the mounting platform (1); the supporting bar (52) is fixedly arranged on the upper surface of the rotating platform (51); and the inserting block (53) is fixedly arranged in the middle of the rotating platform (51).

2. The device for machining mounting holes on the outer surface of a casing for a reducer production according to claim 1, characterized in that: The auxiliary device (8) comprises a connecting seat (81), a limiting ring (82) and a connecting rod (83); the connecting seat (81) is connected and fixed by the connecting rod (83); and the limiting ring (82) is fixedly arranged outside the two ends of the connecting seat (81).

3. The device for machining mounting holes on the outer surface of a casing for producing a reducer according to claim 2, characterized in that: The connecting seat (81) is a cylindrical structure, and its outer diameter matches the size of the end covers or the drive shaft mounting holes on both sides of the upper housing (6) and the lower housing (7). Plug holes matching the plug block (53) are provided at both ends of the connecting seat (81).

4. The device for machining mounting holes on the outer surface of a casing for producing a reducer according to claim 1, characterized in that: The top of the insertion rod (43) passes through the mounting platform (1) and extends to the bottom of the rotating platform (51). The bottom of the rotating platform (51) is provided with a limiting insertion hole that matches the insertion rod (43).

5. The device for machining mounting holes on the outer surface of a casing for producing a reducer according to claim 1, characterized in that: The pressing plate (41) is sleeved on the top of the connecting frame (2), and the spring (3) is arranged on the bottom of the pressing plate (41).

6. The device for machining mounting holes on the outer surface of a casing for producing a reducer according to claim 2, characterized in that: The ends of the connection seat (81) are located in the same plane, and the bottom of the connection seat (81) is in contact with the upper surface of the support bar (52).