Product punching machining and assembling tool

Abstract

The utility model discloses a product punching machining assembly tool which comprises a main body structure. The main body structure comprises an upper template and a lower template, the lifting mechanism comprises lifting equipment mounted on the lower template and a lifting rod driven by the lifting equipment, and the bonding mechanism and the laminating mechanism respectively comprise a bonding cylinder and a laminating cylinder; a moulding bed for placing a felt and a moulding bed for placing a magnet are respectively arranged at the end parts of piston rods of the bonding cylinder and the fitting cylinder; the punching mechanism comprises a punching air cylinder and a punch seat, a punch is installed on the punch seat, the through hole mechanism comprises a through hole air cylinder and a through hole seat, a drill bit is installed on the through hole seat, and the dotting mechanism comprises a dotting air cylinder and a dotting needle. According to the utility model, different processing and assembling structures are integrated on one set of tool, so that the operation process is simplified, and the product processing efficiency is improved; the tool equipment is simple in structure and easy to manufacture and maintain, and the production cost is reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of product processing, and particularly relates to a product punching processing and assembling tooling. Background Art

[0002] During the product processing and assembling process, various operations are usually required for the product, such as punching, sticking hair felt, through-holing, dotting, and assembling magnets. However, traditional processing and assembling processes often require the product to be transferred between different devices or toolings, which not only increases the operation difficulty but also reduces the production efficiency.

[0003] Therefore, it is necessary to design an integrated product processing and assembling process and its tooling equipment to simplify the operation process and improve the production efficiency. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a product punching processing and assembling tooling. The utility model integrates different processing and assembling structures on a set of tooling, simplifies the operation process, and improves the efficiency of product processing; through automatic control, high-efficiency processing and assembling of products are realized, and the production efficiency is improved; each mechanism is driven by a cylinder or a pneumatic-hydraulic intensifying cylinder, ensuring the stability and accuracy of the operation; the tooling equipment has a simple structure, is easy to manufacture and maintain, and reduces the production cost, so as to solve the problems in the prior art mentioned in the above background art.

[0005] To achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A product punching processing and assembling tooling, comprising:

[0007] A main body structure;

[0008] The main body structure includes an upper template and a lower template, and a working station for product processing is arranged on the lower template;

[0009] A lifting mechanism for lifting the upper template;

[0010] The lifting mechanism includes a lifting device installed on the lower template and a lifting rod driven by the lifting device, and the upper end of the lifting rod is fixedly connected to the bottom surface of the upper template;

[0011] An adhesion mechanism for sticking hair felt to the product and a fitting mechanism for fitting magnets to the product;

[0012] Both the adhesion mechanism and the fitting mechanism respectively include an adhesion cylinder and a fitting cylinder. The adhesion cylinder and the fitting cylinder are respectively installed on one side of the working station, and the piston rod ends of the adhesion cylinder and the fitting cylinder are respectively provided with a mold for placing hair felt and a mold for placing magnets;

[0013] A punching mechanism for punching products and a through-hole mechanism for making through-holes in products;

[0014] The punching mechanism includes a punching cylinder and a punch holder, a punch is installed on the punch holder, the through-hole mechanism includes a through-hole cylinder and a through-hole seat, a drill bit is installed on the through-hole seat, and the punch and the drill bit are arranged correspondingly;

[0015] A dotting mechanism for marking products;

[0016] The dotting mechanism includes a dotting cylinder and a dotting needle, and the dotting needle is fixedly installed at the lower end of the piston rod of the dotting cylinder.

[0017] Preferably, it further includes a positioning mechanism, the positioning mechanism includes a positioning block installed on one side of the working station and a positioning cylinder for driving the positioning block, and when the positioning cylinder works, it drives the positioning block to press against the edge of the product for positioning.

[0018] Preferably, it further includes a guiding mechanism, the guiding mechanism includes guiding columns arranged on the surface of the lower template and guiding sleeves arranged on the bottom surface of the upper template, and the guiding columns are slidably inserted into the guiding sleeves.

[0019] Preferably, the lifting device is set to be one of a cylinder or an electric push rod, and the punching cylinder, the through-hole cylinder and the dotting cylinder are all set to be gas-liquid boosting cylinders.

[0020] Preferably, one side of the upper template is provided with a first fixing frame, the other side of the upper template is provided with a second fixing frame, the punching cylinder is fixedly installed at the lower end of the first fixing frame, the through-hole cylinder is fixedly installed at the lower end of the second fixing frame, the bottom surface of the upper template is provided with a third fixing frame, and the dotting cylinder is fixedly installed at the lower end of the third fixing frame.

[0021] A product punching processing and assembling process, including the following steps:

[0022] S1. Equipment debugging: Install each component of the equipment. Among them, the lifting mechanism, the bonding mechanism and the fitting mechanism are installed at the designated positions on the lower template, the punching mechanism, the through-hole mechanism and the dotting mechanism are installed on the upper template, and when the upper and lower templates are combined, the guide rod is located inside the guide sleeve;

[0023] S2. Preparation work: Place the felt in the mold of the bonding mechanism, place the magnet in the mold of the fitting mechanism, and then place the product in the working station on the lower template;

[0024] S3. Product positioning: First start the positioning mechanism, the positioning cylinder works to drive the positioning block to position the product, and then start the lifting mechanism to lower the upper template until the punching seat fits against the product to press the product, and at this time, the through-hole seat fits against the other side of the product;

[0025] S4. Product Processing: The bonding mechanism and the fitting mechanism operate. The bonding cylinder and the fitting cylinder respectively drive the tire molds with felts and magnets towards the product for fitting. After bonding the felt and the fitting magnet to the product respectively, they return to their original positions. The punching mechanism operates. The punching cylinder drives the punch to perform punching on the product. The punch punches out the shape and size required for the processed product. After completing the punching operation, the punch returns to its original position. The through-hole mechanism operates. The through-hole cylinder drives the drill bit to perform a through-hole operation on the through-hole opened by the punching cylinder and then retreats to its original position. Finally, the dotting mechanism operates. The dotting cylinder drives the dotting needle to form the required marks or dots on the surface of the product and then returns to its original position;

[0026] S5. Product Removal: After the product processing is completed, the lifting mechanism returns to its original position to lift the upper template. The positioning mechanism returns to its original position so that the positioning block contacts and positions the product, and then the product can be removed.

[0027] Preferably, in S2, after placing the felt and the magnet in the corresponding tire mold, glue is applied to the fitting surfaces of the felt and the magnet with the product to facilitate the subsequent combination of the felt and the magnet with the product.

[0028] Technical Effects and Advantages of the Present Invention: An assembly tooling for punching and processing products proposed by the present invention has the following advantages compared with the prior art:

[0029] 1. Integrating different processing and assembly structures on a set of tooling simplifies the operation process and improves the efficiency of product processing;

[0030] 2. Through automatic control, efficient processing and assembly of products are realized, and the production efficiency is improved;

[0031] 3. Each mechanism is driven by a cylinder or a gas-liquid intensifying cylinder, ensuring the stability and accuracy of the operation;

[0032] 4. The structure of the tooling equipment is simple, easy to manufacture and maintain, and the production cost is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 is a schematic structural diagram of the present invention;

[0034] Figure 2 is a schematic structural diagram of the dotting mechanism of the present invention;

[0035] Figure 3 is a schematic structural diagram of the punching mechanism of the present invention.

[0036] In the figure: 1. Upper template; 2. Lower template; 3. Punching cylinder; 4. Punch head seat; 5. Positioning cylinder; 6. Lifting device; 7. Through-hole cylinder; 8. Lifting rod; 9. Through-hole seat; 10. First fixing frame; 11. Second fixing frame; 12. Third fixing frame; 13. Doting cylinder; 14. Doting needle; 15. Fitting cylinder; 16. Adhesive cylinder; 17. Positioning block. Specific implementation manner

[0037] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. The specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work belong to the protection scope of the present invention.

[0038] The present invention provides a Figures 1 - 3 product punching processing and assembling tooling as shown in the figure, including:

[0039] Main body structure; the main body structure includes an upper template 1 and a lower template 2, and a working station for product processing is arranged on the lower template 2;

[0040] Lifting mechanism for lifting the upper template 1; the lifting mechanism includes a lifting device 6 installed on the lower template 2 and a lifting rod 8 driven by the lifting device 6, and the upper end of the lifting rod 8 is fixedly connected to the bottom surface of the upper template 1; the lifting device 6 is set to be one of a cylinder or an electric push rod, and the punching cylinder 3, the through-hole cylinder 7 and the dotting cylinder 13 are all set to be gas-liquid boosting cylinders.

[0041] Adhesive mechanism for pasting felt on the product and fitting mechanism for pasting magnets on the product; the adhesive mechanism and the fitting mechanism each include an adhesive cylinder 16 and a fitting cylinder 15, the adhesive cylinder 16 and the fitting cylinder 15 are respectively installed on one side of the working station, and the piston rod ends of the adhesive cylinder 16 and the fitting cylinder 15 are respectively provided with a mold for placing felt and a mold for placing magnets;

[0042] Punching mechanism for punching the product and through-hole mechanism for making through-holes in the product; the punching mechanism includes a punching cylinder 3 and a punch head seat 4, a punch head is installed on the punch head seat 4, the through-hole mechanism includes a through-hole cylinder 7 and a through-hole seat 9, a drill bit is installed on the through-hole seat 9, and the punch head and the drill bit are arranged correspondingly;

[0043] Dotting mechanism for marking the product; the dotting mechanism includes a dotting cylinder 13 and a dotting needle 14, and the dotting needle 14 is fixedly installed at the lower end of the piston rod of the dotting cylinder 13.

[0044] On one side of the upper template 1, a first fixing frame 10 is provided. On the other side of the upper template 1, a second fixing frame 11 is provided. The punching cylinder 3 is fixedly installed at the lower end of the first fixing frame 10. The through-hole cylinder 7 is fixedly installed at the lower end of the second fixing frame 11. On the bottom surface of the upper template 1, a third fixing frame 12 is provided. The dotting cylinder 13 is fixedly installed at the lower end of the third fixing frame 12.

[0045] By providing a main structure including the upper template 1 and the lower template 2, with workstations, a bonding mechanism, and a fitting mechanism provided on the lower template 2, and a punching mechanism, a through-hole mechanism, and a dotting mechanism provided on the upper template 1. When in use, after placing the product on the workstation, the upper template 1 descends to lock the product, and the bonding mechanism, the fitting mechanism, the punching mechanism, the through-hole mechanism, and the dotting mechanism can work to perform operations such as felting bonding, magnet fitting, punching, through-hole making, and dotting on the product, realizing the process of integrating product processing, punching, dotting, through-hole making, assembling magnets, and felting into one, saving the product processing and assembly process flow, saving the product production cycle, and having a low input cost.

[0046] Generally speaking, the utility model integrates different processing and assembly structures on a set of tooling, simplifies the operation process, and improves the efficiency of product processing; through automatic control, high-efficiency processing and assembly of products are realized, and the production efficiency is improved; each mechanism is driven by a cylinder or a pneumatic-hydraulic intensifying cylinder, ensuring the stability and accuracy of the operation; the tooling equipment has a simple structure, is easy to manufacture and maintain, and reduces the production cost.

[0047] It further includes a positioning mechanism. The positioning mechanism includes a positioning block installed on one side of the workstation and a positioning cylinder 5 for driving the positioning block. When the positioning cylinder 5 works, it drives the positioning block 17 to press against the edge of the product for positioning.

[0048] By providing a positioning mechanism including the positioning block 17 and the positioning cylinder 5 on the lower template 2, the product can be positioned before product processing. During the subsequent product processing, the product will not easily displace or shake, thereby improving the accuracy of product processing and making the processed product have good quality.

[0049] It further includes a guiding mechanism. The guiding mechanism includes guiding columns provided on the surface of the lower template 2 and guiding sleeves provided on the bottom surface of the upper template 1. The guiding columns are slidably inserted into the guiding sleeves.

[0050] By providing a guiding mechanism including guiding columns and guiding sleeves, it can play a good guiding role when the upper template 1 moves up and down, thereby avoiding deviation of the punching mechanism, the through-hole mechanism, and the dotting mechanism during product processing, and improving the stability and accuracy of product processing.

[0051] The utility model further includes a product punching processing and assembly process, which includes the following steps:

[0052] S1. Equipment debugging: Install each component of the equipment. Among them, the lifting mechanism, bonding mechanism, and laminating mechanism are installed at the designated positions on the lower template 2, and the punching mechanism, through-hole mechanism, and dotting mechanism are installed on the upper template 1. When the upper and lower templates 2 are combined, the guide rod is located inside the guide sleeve;

[0053] S2. Preparation work: Place the felt in the mold of the bonding mechanism, place the magnet in the mold of the laminating mechanism, and then place the product in the working position on the lower template 2;

[0054] S3. Product positioning: First, start the positioning mechanism. The positioning cylinder 5 works to drive the positioning block 17 to position the product. Then, start the lifting mechanism to lower the upper template 1 until the punching seat fits onto the product to press the product. At this time, the through-hole seat 9 fits onto the other side of the product;

[0055] S4. Product processing: The bonding mechanism and laminating mechanism work. The bonding cylinder 16 and laminating cylinder 15 respectively drive the molds with the felt and magnet to fit onto the product. After bonding the felt and laminating the magnet on the product respectively, they return to the original position. The punching mechanism works. The punching cylinder 3 drives the punch to perform punching processing on the product. The punch punches out the shape and size required for the processed product, and after completing the punching work, the punch returns to the original position. The through-hole mechanism works. The through-hole cylinder 7 drives the drill bit to perform through-hole operation on the through-hole opened by the punching cylinder 3 and then returns to the original position. Finally, the dotting mechanism works. The dotting cylinder 13 drives the dotting needle 14 to form the required marks or dots on the surface of the product and then returns to the original position;

[0056] S5. Take out the product: After the product processing is completed, the lifting mechanism resets to lift the upper template 1, and the positioning mechanism resets to make the positioning block release the positioning of the product, and then the product can be taken out.

[0057] In S2, after placing the felt and magnet in the corresponding molds, apply glue to the bonding surfaces of the felt, magnet, and product to facilitate the subsequent bonding of the felt, magnet, and product.

[0058] By implementing the product processing, assembly, and integration integrated process of the present utility model, the following effects can be achieved:

[0059] Improve the clamping efficiency: Integrate different processing and assembly structures on a set of tooling, reduce the transfer of products between different equipment or tooling, and thus improve the clamping efficiency.

[0060] Simplify the operation process: Through the integrated design, simplify the product processing and assembly process, reduce the operation difficulty, and improve the production efficiency.

[0061] Guaranteed the processing quality: Each mechanism is driven by a cylinder or a pneumatic-hydraulic intensifying cylinder, ensuring the stability and precision of the operation, thereby improving the processing quality of the product.

[0062] Reduced the production cost: The tooling equipment has a simple structure, is easy to manufacture and maintain, reduces the production cost, and improves the competitiveness of the enterprise.

[0063] In summary, the product processing, assembly and integration process of the present utility model has the advantages of high clamping efficiency, simplified operation process, stable processing quality and reduced production cost. It is applicable to the processing and assembly production of various products and has broad application prospects and market value.

[0064] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A punching assembly tool for a product, characterized in that: include: Main structure; The main structure comprises an upper template (1) and a lower template (2), wherein the lower template (2) is provided with a work station for product processing; A lifting mechanism for lifting the upper template (1); The lifting mechanism comprises a lifting device (6) installed on the lower template (2) and a lifting rod (8) driven by the lifting device (6), wherein the upper end of the lifting rod (8) is fixedly connected to the bottom surface of the upper template (1); A bonding mechanism for attaching felt to the product and a bonding mechanism for attaching magnets to the product; The bonding mechanism and the laminating mechanism each comprise a bonding cylinder (16) and a laminating cylinder (15), respectively, the bonding cylinder (16) and the laminating cylinder (15) being respectively installed on one side of the workstation, and the piston rod ends of the bonding cylinder (16) and the laminating cylinder (15) are respectively provided with a mold for placing felt and a mold for placing magnets; A punching mechanism for punching holes in a product and a through-hole mechanism for through-holes in a product; The punching mechanism comprises a punching cylinder (3) and a punch seat (4), a punch is mounted on the punch seat (4), the through-hole mechanism comprises a through-hole cylinder (7) and a through-hole seat (9), a drill is mounted on the through-hole seat (9), and the punch and the drill are arranged correspondingly; Dotting mechanism for marking products; The dotting mechanism comprises a dotting cylinder (13) and a dotting needle (14), wherein the dotting needle (14) is fixedly mounted on the lower end of the piston rod of the dotting cylinder (13).

2. A punching assembly tool for products according to claim 1, characterized in that: It also includes a positioning mechanism, which includes a positioning block installed on one side of the workstation and a positioning cylinder (5) for driving the positioning block. When the positioning cylinder (5) is working, it drives the positioning block (17) to press the edge of the product to position it.

3. The punching assembly tool for products according to claim 1, characterized in that: It also comprises a guiding mechanism, which comprises a guiding column arranged on the surface of the lower template (2) and a guiding sleeve arranged on the bottom surface of the upper template (1), wherein the guiding column is slidably plugged into the guiding sleeve.

4. The punching assembly tool for products according to claim 1, characterized in that: The lifting device (6) is configured as a cylinder or an electric push rod, and the punching cylinder (3), the through-hole cylinder (7) and the dotting cylinder (13) are all configured as gas-liquid booster cylinders.

5. The punching assembly tool for products according to claim 1, characterized in that: A first fixing frame (10) is provided on one side of the upper template (1), a second fixing frame (11) is provided on the other side of the upper template (1), a punching cylinder (3) is fixedly mounted on the lower end of the first fixing frame (10), a through-hole cylinder (7) is fixedly mounted on the lower end of the second fixing frame (11), a third fixing frame (12) is provided on the bottom surface of the upper template (1), and the dotting cylinder (13) is fixedly mounted on the lower end of the third fixing frame (12).

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