Steering roller of belt conveyor

By designing a detachable roller seat and planetary roller structure on the belt conveyor steering drum, the problem that planetary rollers cannot be replaced separately in the prior art is solved, and lower cost maintenance and replacement are achieved.

CN222989019UActive Publication Date: 2025-06-17INNER MONGOLIA MANSHI COAL GRP CANZIGOU COAL CO LTD
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Patent Information

Application Number
CN202422109693.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-06-17
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

The planetary rollers of existing belt conveyor turn rollers cannot be replaced separately, resulting in the planetary rollers damaged after long-term use that require replacement of the entire roller, which increases the cost.

Method used

A belt conveyor steering drum is designed, and a plurality of roller seats are provided in the axial and radial directions on the cylinder body, and a planetary roller is provided on the roller seat. Through the design of plug-in and fixing blocks, the replacement of a single roller seat and a planetary roller is allowed, and the stability of the roller seat is ensured by the fixing of bolts and cover plates.

Benefits of technology

Replacement of a single planetary roller without the need to replace the entire roller, reducing maintenance and replacement costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of conveyors, in particular to a steering roller of a belt conveyor. Comprising a cylinder body, a plurality of roller seats are arranged on the cylinder body in the axial direction and the radial direction of the cylinder body, planet rollers are rotationally arranged on the roller seats, a plurality of fixing blocks are arranged on the cylinder body in the radial direction of the cylinder body at intervals, inserting blocks are arranged on the two opposite sides of each roller seat, inserting grooves are formed in the fixing blocks, and the inserting grooves are matched with the inserting blocks. The inserting blocks on the two sides of the roller base are matched with the inserting grooves in the two adjacent fixing blocks in an inserting mode, and fixing assemblies are arranged between the roller base and the fixing blocks. The utility model has the technical effect that the planet roller is convenient to replace.
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Description

Technical Field

[0001] This application relates to the field of conveyors, and more particularly, to a turning drum of a belt conveyor. Background Art

[0002] A belt conveyor is a machine that uses friction drive to continuously transport materials. It mainly consists of a frame, a conveyor belt, idlers, drums, a tensioning device, a transmission device, etc. It has the characteristics of strong conveying capacity, long conveying distance, simple structure, easy maintenance, and can be easily programmed and automated. The motor of the belt conveyor drives the driving drum to rotate through the transmission device. Friction is generated between the belt and the driving drum to drive the belt to run. The material to be conveyed is fed onto the belt by a device at one end of the belt and is conveyed to the other end or other specified positions as the belt rotates, completing the conveying process.

[0003] At present, when some roadways need to turn, a turning belt conveyor is required. For example, Chinese Patent Publication No. CN109733805A discloses a two-way transportation turning belt conveyor, in which both the carrying system and the return system can turn to convey materials and are arranged vertically; both the carrying system and the return system include: a belt, a turning drum, a redirecting drum, and a frame; the belt first bypasses the turning drum at a certain angle along its conveying direction and then bypasses the redirecting drum and turns back; both the redirecting drum and the turning drum are installed on the frame.

[0004] Another example is Chinese Patent Publication No. CN203819967U, which discloses a turning device for a belt conveyor. It includes a frame, a redirecting drum, a belt, a spiral drum, a buffer idler, and a drum seat installed on the frame. The spiral drum is installed on the drum seat, and the redirecting drum and the buffer idler are respectively installed on the frame. The belt bypasses the redirecting drum and the spiral drum. The spiral drum includes a slidable adapter plate, an adjustable roller seat, planetary rollers installed on the adjustable roller seat, a shaft, and an expansion sleeve. Both ends of the shaft are installed on the drum seat. The slidable adapter plate is installed on the shaft through the expansion sleeve, and a plurality of adjustable roller seats are evenly installed on the slidable adapter plate through bolts.

[0005] However, when the planetary rollers of the above-mentioned belt conveyor drum are severely damaged after long-term operation and need to be replaced, the entire drum needs to be replaced, and the severely damaged planetary rollers cannot be replaced individually, resulting in a high cost. Summary of the Invention

[0006] The purpose of the embodiments of this application is to provide a turning drum of a belt conveyor, which can solve the technical problem that planetary rollers cannot be replaced individually.

[0007] The embodiments of this application provide a turning drum of a belt conveyor, which adopts the following technical solutions.

[0008] A belt conveyor turning roller includes a cylinder body. A plurality of roller seats are arranged on the cylinder body along both the axial direction and the radial direction of the cylinder body. Planet rollers are rotatably arranged on the roller seats. A plurality of fixing blocks are arranged on the cylinder body at intervals along the radial direction of the cylinder body. Plug-in blocks are arranged on both opposite sides of the roller seat. Plug-in grooves are arranged on the fixing blocks. The plug-in blocks on both sides of the roller seat are respectively plugged and matched with the plug-in grooves on two adjacent fixing blocks. A fixing assembly is arranged between the roller seat and the fixing block.

[0009] Further, the fixing assembly includes a cover plate arranged on the fixing block, a plurality of screw holes arranged on the fixing block, and a plurality of bolts threadedly connected between the cover plate and the screw holes. The cover plate covers the plug-in block.

[0010] Further, bending parts are arranged at both ends of the cover plate. The bending parts are attached to the end face of the fixing block. Screws are threadedly connected between the bending parts and the fixing block.

[0011] Further, the plug-in block is triangularly arranged.

[0012] Further, a plurality of countersunk head grooves are arranged on the cover plate. The bolts are hexagon socket head cap screws. The nuts of the bolts are embedded in the countersunk head grooves.

[0013] Further, an extension block is arranged on the cover plate. The countersunk head grooves extend into the extension block. A receiving groove is arranged on the fixing block. The extension block is plugged and matched with the receiving groove.

[0014] Further, a backing plate is arranged at the top of the plug-in block. A receiving groove is arranged on the fixing block. The backing plate is embedded in the receiving groove.

[0015] Further, the fixing block and the cylinder body are connected by welding.

[0016] Advantages of the present utility model:

[0017] When it is necessary to replace a single roller seat and a planet roller of the roller provided by the present utility model, unscrew the screws and a plurality of bolts, and then the single planet roller can be removed and replaced without replacing the whole roller, reducing the cost. Description of the Drawings

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required to be used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative efforts.

[0019] Figure 1 Schematic diagram of the overall structure of an embodiment of the present utility model;

[0020] Figure 2 Side view of an embodiment of the present utility model;

[0021] Figure 3 Explosion diagram of an embodiment of the present utility model;

[0022] The reference numerals are respectively: 1, cylinder body; 2, roller seat; 21, planetary roller; 22, insertion block; 221, backing plate; 3, fixing block; 31, insertion slot; 32, screw hole; 33, receiving groove; 34, accommodating groove; 4, cover plate; 41, bolt; 42, bending portion; 43, screw; 44, counterbore; 45, extension block; Specific embodiments

[0023] To make the objectives, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Apparently, the described embodiments are some but not all of the embodiments of the present application. Usually, the components of the embodiments of the present application described and illustrated in the accompanying drawings here can be arranged and designed in various different configurations.

[0024] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application claimed, but merely represents the selected embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present application without making creative efforts fall within the scope of protection of the present application.

[0025] It should be noted that: like reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0026] In the description of the present application, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of this application is usually placed when in use. It is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present application. In addition, the terms "first", "second", "third", etc. are only used for descriptive distinction and cannot be construed as indicating or implying relative importance.

[0027] In addition, terms such as "horizontal", "vertical", "hanging", etc. do not require the components to be absolutely horizontal or hanging, but can be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.

[0028] In the description of the present application, it should also be noted that unless otherwise clearly specified and limited, the terms "set", "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific situations.

[0029] The embodiment of the present application discloses a turning drum of a belt conveyor. Referring to Figures 1-3 , it includes a cylindrical barrel 1. Shafts are coaxially and fixedly arranged at both ends of the barrel 1. A plurality of roller seats 2 are arranged at intervals along the axial and radial directions of the barrel 1. Planetary rollers 21 are arranged on the roller seats 2. Both ends of the planetary rollers 21 are rotationally supported on the inner walls of the roller seats 2. The plurality of roller seats 2 are arranged in multiple rows on the circumferential surface of the barrel 1. A plurality of fixing blocks 3 are arranged at intervals along the radial direction of the barrel 1. The fixing blocks 3 are located between two adjacent rows of roller seats 2. The fixing blocks 3 are connected to the barrel 1 by welding, so the connection is more firm. At the same time, inserting blocks 22 are welded on both opposite sides of the roller seats 2. Inserting grooves 31 are formed on both opposite side walls of the fixing blocks 3. The inserting blocks 22 on both sides of the roller seats 2 are respectively inserted and matched with the inserting grooves 31 on two adjacent fixing blocks 3. And the inserting blocks 22 are triangularly arranged, so that the inserting blocks 22 can be inserted into the inserting grooves 31 more smoothly.

[0030] At the same time, a fixing assembly is arranged between the roller seat 2 and the fixing block 3. Specifically, the fixing assembly includes a cover plate 4 arranged on the fixing block 3, a plurality of screw holes 32 arranged on the fixing block 3 at intervals along the axial length direction of the cylinder body 1, and a plurality of bolts 41 threadedly connected to the cover plate 4 and the screw holes 32. When the plug-in block 22 is inserted into the plug-in groove 31, the cover plate 4 covers the plug-in block 22, and the cover plate 4 fits with the surface of the side of the fixing block 3 away from the cylinder body 1. The operator installs a plurality of roller seats 2 on the cylinder body 1, and respectively inserts the plug-in blocks 22 on both sides of the roller seat 2 into the plug-in grooves 31 on two adjacent fixing blocks 3, and then closes the cover plate 4, and then uses the bolts 41 to fix the cover plate 4 and the fixing block 3 together, so that the roller seat 2 can be fixed. In addition, a pad 221 is welded on the top of the plug-in block 22, and a receiving groove 34 is opened on the fixed block 3. The pad 221 is embedded in the receiving groove 34. The pad 221 can reduce the pressure on the cover plate 4, so that the contact point between the cover plate 4 and the plug-in block 22 is not easy to deform, causing the roller seat 2 to be unreliably fixed.

[0031] In addition, the cover plate 4 is integrally formed with a plurality of extension blocks 45 on one side surface facing the fixed block 3, and the cover plate 4 is provided with a plurality of countersunk grooves 44 on one side surface facing away from the fixed block 3, and the countersunk grooves 44 extend into the extension blocks 45, and the bolts 41 are hexagon socket bolts 41, and the nuts of the bolts 41 are embedded in the countersunk grooves 44, so that the bolts 41 can be flush with the cover plate 4 and not protrude. At the same time, the fixed block 3 is provided with a plurality of receiving grooves 33, and the plurality of extension blocks 45 are respectively plugged into and matched with the plurality of receiving grooves 33, and the plugging of the extension blocks 45 into the receiving grooves 33 not only plays a positioning role, but also can accommodate the extension blocks 45. In addition, both ends of the cover plate 4 are integrally formed with bending portions 42, and the bending portions 42 fit the end faces of the fixed block 3, and screws 43 are threadedly connected between the bending portions 42 and the fixed block 3, and the bending portions 42 can prevent the two ends of the cover plate 4 from being easily lifted.

[0032] The implementation principle of a belt conveyor steering roller in an embodiment of the present application is as follows: an operator installs multiple roller seats 2 on the cylinder body 1, and respectively inserts the plug-in blocks 22 on both sides of the roller seat 2 into the plug-in grooves 31 on two adjacent fixed blocks 3, and then closes the cover plate 4, and then uses bolts 41 to fix the cover plate 4 and the fixed blocks 3 together to fix the roller seat 2. When a single roller seat 2 and a planetary roller 21 need to be replaced, the screws 43 and the multiple bolts 41 are unscrewed, and the single planetary roller 21 can be removed and replaced without replacing the entire roller, thereby reducing costs.

[0033] The above are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A belt conveyor turning roller, characterized in that: It includes a cylinder body, on which a plurality of roller seats are arranged along the axial and radial directions of the cylinder body, planetary rollers are rotatably arranged on the roller seats, a plurality of fixed blocks are arranged on the cylinder body at intervals along the radial direction of the cylinder body, plug-in blocks are arranged on opposite sides of the roller seats, plug-in grooves are arranged on the fixed blocks, the plug-in blocks on both sides of the roller seats are respectively plugged and matched with the plug-in grooves on two adjacent fixed blocks, and a fixing component is arranged between the roller seats and the fixed blocks.

2. A belt conveyor turning roller according to claim 1, characterized in that: The fixing assembly comprises a cover plate arranged on the fixing block, a plurality of screw holes arranged on the fixing block, and a plurality of bolts threadedly connected to the cover plate and the screw holes, and the cover plate covers the plug-in block.

3. A belt conveyor turning roller according to claim 2, characterized in that: Both ends of the cover plate are provided with bending parts, the bending parts are fitted with the end faces of the fixing blocks, and screws are threadedly connected between the bending parts and the fixing blocks.

4. The belt conveyor turning roller according to claim 1, characterized in that: The plug-in block is arranged in a triangle shape.

5. The belt conveyor turning roller according to claim 2, characterized in that: The cover plate is provided with a plurality of countersunk grooves, the bolts are hexagon socket bolts, and the nuts of the bolts are embedded in the countersunk grooves.

6. A belt conveyor turning roller according to claim 5, characterized in that: The cover plate is provided with an extension block, the countersunk groove extends into the extension block, the fixed block is provided with a receiving groove, and the extension block is plugged and matched with the receiving groove.

7. The belt conveyor turning roller according to claim 1, characterized in that: A pad is arranged on the top of the plug-in block, a receiving groove is arranged on the fixing block, and the pad is embedded in the receiving groove.

8. The belt conveyor turning roller according to claim 1, characterized in that: The fixing block is connected to the cylinder by welding.

Citation Information

Patent Citations

  • Bidirectional transporting turning belt conveyor

    CN109733805A

  • Spiral drum angle-adjustable turning device

    CN203819967U