Upper and lower split type intake manifold
By adopting an upper and lower split design and sealing mechanism in the intake manifold, the air leakage problem when the outlet pipe and the outer pipe are fixed is solved, and more efficient power performance and lower fuel consumption and emissions are achieved, and operators and the environment are protected.
Patent Information
- Application Number
- CN202421751438.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The existing intake manifolds are prone to gaps when the outlet pipe and the outer pipe are fixed, resulting in air leakage, which will affect power performance, increase fuel consumption and exceed emissions, and endanger the health and environmental quality of the operators.
The upper and lower split air intake manifold design is adopted. By setting up a sealing mechanism on the surface of the air outlet pipe, including a fixing ring, a sealing ring and a sealing plate, the meshing function of the internal thread and the external thread is combined with the tapered structure of the sealing plate to achieve sealing between the air outlet pipe and the outer pipe.
It effectively solves the problem of air leakage during operation of the intake manifold, improves power performance, reduces fuel consumption and emissions, and protects the health and environmental quality of the operators.
Smart Images

Figure CN222991626U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of intake manifolds, in particular to an upper and lower split intake manifold. Background Art
[0002] For a carbureted or throttle body gasoline injection engine, the intake manifold refers to the intake pipe between the carburetor or throttle body and the intake ports of the cylinder head. Its function is to distribute the air-fuel mixture from the carburetor or throttle body to the intake ports of each cylinder. Using an upper and lower split intake manifold can make the structure of the intake manifold more compact, reduce the number of special parts, which is beneficial to installation, maintenance and cost saving, and has the advantage of improving combustion efficiency.
[0003] However, during the use of the existing intake manifold, when the outlet pipe and the outer pipe are connected and fixed, there will still be a certain gap, and then air leakage will occur. Therefore, there are disadvantages such as a decrease in power performance, an increase in fuel consumption, and an excessive emission standard, which will further affect the health of the operator and the environmental quality. Summary of the Utility Model
[0004] In order to make up for the deficiencies of the existing technology, when the outlet pipe and the outer pipe are connected, gaps are likely to appear during operation, which will cause air leakage problems in the intake manifold during operation. The utility model proposes an upper and lower split intake manifold.
[0005] The technical solution adopted by the utility model to solve its technical problems is: an upper and lower split intake manifold, including an intake manifold body. The intake manifold body includes a top shell. A clamping plate is installed at the bottom of the top shell. A top plate is installed at the bottom of the clamping plate. A connecting pipe is communicated at the bottom of the top plate. The number of the connecting pipes is multiple. The bottom of the connecting pipe is fixedly connected with a bottom plate. An outlet pipe is communicated at the bottom of the right side of the connecting pipe. An outer pipe is installed on the right side of the inner cavity of the outlet pipe. A sealing mechanism is arranged on the right side of the surface of the outlet pipe;
[0006] The sealing mechanism includes a fixing ring. The inner cavity of the fixing ring is fixedly connected to the surface of the outlet pipe. A sealing ring is fixedly connected to the right side of the inner cavity of the fixing ring. A sealing plate is movably connected to the surface of the sealing ring. The inner cavity of the sealing plate is fixedly connected to the surface of the outer pipe.
[0007] Preferably, the surface of the sealing ring is arranged in a circular ring structure. The surface of the sealing plate is arranged in a conical structure. The outer pipe is arranged in an arc structure.
[0008] Preferably, an internal thread is opened on the right side of the inner cavity of the outlet pipe. An external thread is opened on the surface of the outer pipe. The surface of the internal thread is movably connected to the surface of the external thread.
[0009] Preferably, mounting holes are formed at the four corners of the inner cavity of the bottom plate. The mounting holes are arranged in a circular structure, and a reinforcing plate is fixedly connected to the bottom of the inner side of the connecting pipe.
[0010] Preferably, a connecting frame is fixedly connected to the back side of the top shell. Slot holes are formed at the four corners of the inner cavity of the connecting frame, and the slot holes are arranged in a circular structure.
[0011] Preferably, clamping grooves are formed around the bottom of the inner cavity of the clamping plate, and clamping blocks are fixedly connected to the periphery of the top of the top plate. The surface of the clamping block is movably connected to the inner cavity of the clamping groove.
[0012] Preferably, insertion holes are formed around the inner cavities of the top shell, the clamping plate and the top plate. The insertion holes are arranged in a circular structure, and bolts are movably connected to the inner cavities of the insertion holes.
[0013] The beneficial effects of the present utility model are as follows:
[0014] In the present utility model, an operator holds and rotates the outer pipe by hand, and inserts the outer pipe into the inner cavities of the air outlet pipe and the fixing ring. Subsequently, under the action of the meshing of the internal thread and the external thread, the air outlet pipe and the outer pipe are threadedly connected. At the same time, the movement of the outer pipe drives the sealing plate to move, so that the sealing plate moves into the inner cavity of the fixing ring. Due to the conical shape of the sealing plate, the surface of the sealing plate gradually fits tightly with the surface of the sealing ring, thereby achieving the effect of sealing between the air outlet pipe and the outer pipe in the working state, solving the problem that when the air outlet pipe and the outer pipe are connected and fixed during the use of the existing intake manifold, there will still be a certain gap, resulting in air leakage. Therefore, there are disadvantages such as a decrease in power performance, an increase in fuel consumption, and an excessive emission standard, which will further affect the health of the operator and the environmental quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0016] Figure 1 It is a schematic structural diagram of the reinforcing plate of the present utility model;
[0017] Figure 2 It is a schematic structural diagram of the slot hole of the present utility model;
[0018] Figure 3 It is a schematic structural diagram of the sealing ring of the present utility model;
[0019] Figure 4 Schematic diagram of the bolt structure of the present utility model;
[0020] Figure 5 Schematic diagram of the card slot structure of the present utility model.
[0021] In the figure: 1. Intake manifold body; 101. Top shell; 102. Clamping plate; 103. Top plate; 104. Connecting pipe; 105. Outlet pipe; 106. Bottom plate; 107. Outer pipe; 108. Reinforcing plate; 109. Connecting frame; 110. Slot hole; 111. Bolt; 112. Mounting hole; 113. Internal thread; 114. External thread; 115. Block; 116. Card slot; 117. Jack; 2. Sealing mechanism; 201. Fixed ring; 202. Sealing ring; 203. Sealing plate. Specific embodiments
[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0023] The following is a further detailed description of the present application in conjunction with the attached Figures 1-5 This application will be further described in detail below.
[0024] The embodiments of this application disclose an upper and lower split intake manifold. Refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 , an upper and lower split intake manifold, including an intake manifold body 1. The intake manifold body 1 includes a top shell 101. A clamping plate 102 is installed at the bottom of the top shell 101. A top plate 103 is installed at the bottom of the clamping plate 102. A connecting pipe 104 communicates with the bottom of the top plate 103. The number of the connecting pipes 104 is multiple. The bottom of the connecting pipe 104 is fixedly connected to a bottom plate 106. The bottom of the right side of the connecting pipe 104 communicates with an outlet pipe 105. An outer pipe 107 is installed on the right side of the inner cavity of the outlet pipe 105. A sealing mechanism 2 is arranged on the right side of the surface of the outlet pipe 105;
[0025] The sealing mechanism 2 includes a fixed ring 201. The inner cavity of the fixed ring 201 is fixedly connected to the surface of the outlet pipe 105. A sealing ring 202 is fixedly connected to the right side of the inner cavity of the fixed ring 201. A sealing plate 203 is movably connected to the surface of the sealing ring 202. The inner cavity of the sealing plate 203 is fixedly connected to the surface of the outer pipe 107.
[0026] Refer to Figure 3, the surface of the sealing ring 202 is arranged in a circular ring structure, the surface of the sealing plate 203 is arranged in a conical structure, and the outer pipe 107 is arranged in an arc structure. Through the circular ring setting of the sealing ring 202 and the conical setting of the sealing plate 203, the surface of the sealing plate 203 can be closely attached to the surface of the sealing ring 202, thereby achieving the effect of sealing between the air outlet pipe 105 and the outer pipe 107 in the working state and preventing air leakage between the air outlet pipe 105 and the outer pipe 107.
[0027] Refer to Figure 3 , an internal thread 113 is provided on the right side of the inner cavity of the air outlet pipe 105, an external thread 114 is provided on the surface of the outer pipe 107, and the surface of the internal thread 113 is movably connected to the surface of the external thread 114. Through the settings of the internal thread 113 and the external thread 114, the effect of thread connection between the air outlet pipe 105 and the outer pipe 107 in the working state is achieved through the internal thread 113 and the external thread 114.
[0028] Refer to Figure 1 and Figure 2 , mounting holes 112 are provided at the four corners of the inner cavity of the bottom plate 106, and the mounting holes 112 are arranged in a circular structure. A reinforcing plate 108 is fixedly connected to the bottom of the inner side of the connecting pipe 104. Through the setting of the mounting holes 112, it is more convenient for the operator to install and fix the bottom plate 106 by installing and fixing the mounting holes 112. Through the setting of the reinforcing plate 108, the effect of strengthening between the connecting pipes 104 in the working state is achieved, and the phenomenon that the connecting pipes 104 shake and shift during the working process is avoided.
[0029] Refer to Figure 1 、 Figure 2 and Figure 5 , a connecting frame 109 is fixedly connected to the back side of the top shell 101, and slot holes 110 are provided at the four corners of the inner cavity of the connecting frame 109. The slot holes 110 are arranged in a circular structure. Through the settings of the slot holes 110 and the connecting frame 109, it is more convenient for the operator to install the connecting frame 109 by installing the slot holes 110, thereby achieving the effect of installing and fixing the connecting frame 109 in the working state and further realizing the effect of installing and fixing the top shell 101 and external parts through the connecting frame 109.
[0030] Refer to Figure 4 and Figure 5, a clamping groove 116 is formed around the bottom of the inner cavity of the clamping plate 102, a clamping block 115 is fixedly connected around the top of the top plate 103, and the surface of the clamping block 115 is movably connected to the inner cavity of the clamping groove 116. Through the arrangement of the clamping groove 116, the clamping block 115 can be smoothly inserted into the inner cavity of the clamping plate 102, thereby achieving the effect of positioning between the clamping plate 102 and the top plate 103 in the working state, and further facilitating the subsequent installation and fixation of the top shell 101, the clamping plate 102 and the top plate 103 by the operator.
[0031] Refer to Figure 2 , Figure 4 and Figure 5 , jacks 117 are formed around the inner cavities of the top shell 101, the clamping plate 102 and the top plate 103. The jacks 117 are arranged in a circular structure, and bolts 111 are movably connected to the inner cavities of the jacks 117. Through the arrangement of the jacks 117, the bolts 111 can be smoothly inserted into the inner cavities of the top shell 101, the clamping plate 102 and the top plate 103, thereby achieving the effect of installing and fixing the top shell 101, the clamping plate 102 and the top plate 103 in the working state.
[0032] Working principle: First, hold the top shell 101 by hand and place it on the top of the clamping plate 102. Then, place the clamping plate 102 on the top of the top plate 103, so that the surface of the clamping block 115 is inserted into the inner cavity of the clamping groove 116, thereby achieving the positioning effect between the clamping plate 102 and the top plate 103 in the working state. When the top shell 101, the clamping plate 102 and the top plate 103 reach the specified position, insert the bolt 111 into the jack 117 in the inner cavities of the top shell 101, the clamping plate 102 and the top plate 103 by hand, so as to achieve the effect of installing and fixing the top shell 101, the clamping plate 102 and the top plate 103 in the working state. Secondly, hold the outer tube 107 by hand and rotate it by the operator, and make the outer tube 107 insert into the inner cavities of the air outlet pipe 105 and the fixing ring 201. Then, under the action of the meshing of the internal thread 113 and the external thread 114, the air outlet pipe 105 and the outer tube 107 are threadedly connected. At the same time, the movement of the outer tube 107 drives the sealing plate 203 to move, so that the sealing plate 203 moves into the inner cavity of the fixing ring 201. And because the sealing plate 203 is conical, the surface of the sealing plate 203 gradually fits tightly with the surface of the sealing ring 202, thereby achieving the sealing effect between the air outlet pipe 105 and the outer tube 107 in the working state. Finally, hold the top shell 101 by hand and place it at the specified position, so that the back side of the connecting frame 109 and the bottom of the bottom plate 106 are tightly attached to the part to be installed. When the bottom plate 106 and the connecting frame 109 reach the specified position, fix the slot hole 110 and the mounting hole 112 by the operator to achieve the effect of installing and fixing the connecting frame 109 and the bottom plate 106 to the outside in the working state. Then, air enters through the connecting frame 109, and then the air can be evenly distributed into the interior of each connecting pipe 104, so as to ensure the smoothness and efficiency of the engine operation. Then, it is discharged through the air outlet pipe 105 and the outer tube 107, and at the same time, the sealing effect between the air outlet pipe 105 and the outer tube 107 in the working state is achieved through the sealing ring 202 and the sealing plate 203.
[0033] The above shows and describes the basic principle, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed.
Claims
1. An upper and lower split intake manifold, characterized in that: The invention comprises an intake manifold body (1), wherein the intake manifold body (1) comprises a top shell (101), a clamping plate (102) is installed at the bottom of the top shell (101), a top plate (103) is installed at the bottom of the clamping plate (102), a connecting pipe (104) is connected to the bottom of the top plate (103), a plurality of connecting pipes (104) are provided, a bottom plate (106) is fixedly connected to the bottom of the connecting pipe (104), an outlet pipe (105) is connected to the bottom of the right side of the connecting pipe (104), an outer pipe (107) is installed on the right side of the inner cavity of the outlet pipe (105), and a sealing mechanism (2) is provided on the right side of the surface of the outlet pipe (105); The sealing mechanism (2) comprises a fixing ring (201), the inner cavity of the fixing ring (201) is fixedly connected to the surface of the air outlet pipe (105), a sealing ring (202) is fixedly connected to the right side of the inner cavity of the fixing ring (201), a sealing plate (203) is movably connected to the surface of the sealing ring (202), and the inner cavity of the sealing plate (203) is fixedly connected to the surface of the outer tube (107).
2. The upper and lower split intake manifold according to claim 1, characterized in that: The surface of the sealing ring (202) is arranged in a circular ring structure, the surface of the sealing plate (203) is arranged in a conical structure, and the outer tube (107) is arranged in an arc structure.
3. The upper and lower split intake manifold according to claim 1, characterized in that: An internal thread (113) is provided on the right side of the inner cavity of the air outlet pipe (105), and an external thread (114) is provided on the surface of the outer tube (107). The surface of the internal thread (113) is movably connected to the surface of the external thread (114).
4. The upper and lower split intake manifold according to claim 1, characterized in that: The four corners of the inner cavity of the bottom plate (106) are provided with mounting holes (112), the mounting holes (112) are arranged in a circular structure, and the bottom of the inner side of the connecting pipe (104) is fixedly connected with a reinforcing plate (108).
5. The upper and lower split intake manifold according to claim 1, characterized in that: A connection frame (109) is fixedly connected to the back side of the top shell (101), and slots (110) are provided at four corners of the inner cavity of the connection frame (109), and the slots (110) are arranged in a circular structure.
6. The upper and lower split intake manifold according to claim 1, characterized in that: A clamping groove (116) is provided around the bottom of the inner cavity of the clamping plate (102), a clamping block (115) is fixedly connected around the top of the top plate (103), and the surface of the clamping block (115) is movably connected to the inner cavity of the clamping groove (116).
7. The upper and lower split intake manifold according to claim 1, characterized in that: Insertion holes (117) are provided around the inner cavities of the top shell (101), the clamping plate (102) and the top plate (103); the insertion holes (117) are arranged in a circular structure; and the inner cavity of the insertion holes (117) is movably connected with bolts (111).