Flange shaft connecting device and dust removal rolling brush equipment
By designing a flange shaft connection device including a transmission shaft, a roller shaft, a stop block, a first flange and a second flange, the connection loosening caused by the flange gap of the existing roller brush transmission device is solved, and the roller body is protected, achieving the effect of easy disassembly and low cost.
Patent Information
- Application Number
- CN202421873361.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-02
AI Technical Summary
After a long time of use, a gap occurs between the flange, causing the connection between the motor shaft and the roller brush shaft to loosen, causing abnormal noise or stop rotating, and the roller body is also susceptible to damage.
A flange shaft connecting device is designed, including a drive shaft, a roller shaft, a stop block, a first flange and a second flange. The end surface of the first flange is provided with two convex and spaced transmission blocks to form a first fitting groove; the second flange is provided with a second fitting groove, including a first groove section and a second groove section; the stop block is detachably embedded in the second groove section and the first fitting groove, with a hardness less than the hardness of the flange.
It realizes a transmission connection that is convenient to disassemble and assemble, protects the drum body, avoids flange damage, and reduces replacement costs.
Smart Images

Figure CN222991965U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of roller brush transmission, in particular to a flange shaft connection device and a dust removal roller brush device. Background Art
[0002] Electromagnetic ultrasonic flaw detection is a very superior method for inspecting the quality of steel plates, but it also has limitations. Under the action of strong magnetism, it can not only provide an amplified signal but also cause iron filings in the environment to be adsorbed to the sensor, resulting in the failure of the mechanical performance of the sensor. Therefore, the dust removal roller brush device came into being. Although the dust removal roller brush has a good effect, as a consumable, the replacement frequency is relatively high, and the disassembly and assembly are not easy. It not only wastes working hours but also increases the difficulty for the operators.
[0003] Generally, the roller brush shaft is made as a whole and is fixed on the bearings at both sides for rotation. However, under the current working conditions, the roller brush needs to be replaced frequently.
[0004] As a consumable, the refurbishment process for the roller brush is to replace the brush on the roller brush and retain the original roller body. Due to long-term high-intensity operation, the roller body will also be damaged to varying degrees, resulting in an increase in cost.
[0005] The Chinese utility model patent with the publication number CN202416226U discloses a roller brush shaft transmission device for a road sweeper. It realizes the connection between the motor shaft and the roller brush shaft through assembly, making the disassembly and assembly of the roller brush convenient and avoiding the defects of insufficient stability of welded fixation and complex assembly. However, this patent does not protect the connection flange. After long-term use, a gap will be generated between the flange plate I and the flange plate II, resulting in the loosening of the connection between the motor shaft and the roller brush shaft, thus causing abnormal noise or stopping rotation. Since this patent does not protect the connection flange, it is also easy to cause damage to the flange plate I and the flange plate II. Summary of the Utility Model
[0006] The technical problem to be solved by the embodiments of the utility model is how to provide a flange shaft connection device that is convenient for disassembly and assembly and has the function of protecting the roller body.
[0007] To solve the above problems, in the first aspect, the embodiments of the utility model propose a flange shaft connection device, which includes a transmission shaft, a roller shaft, a stop block, a first flange provided at one end of the transmission shaft, and a second flange provided at one end of the roller shaft;
[0008] Two protruding and spaced transmission blocks are provided on the end face of the first flange, and a first fitting groove is formed between the two transmission blocks;
[0009] The second flange is provided with a second fitting groove, and the second fitting groove includes a first groove section and a second groove section;
[0010] The two transmission blocks of the first flange are embedded in the first groove section, and the second groove section communicates with the first fitting groove;
[0011] The spigot block is detachably embedded in the second groove section and the first fitting groove, wherein the hardness of the spigot block is less than that of the first flange and the second flange.
[0012] A further technical solution thereof is that the number of the second groove sections is two, and the two second groove sections are respectively arranged on both sides of the first groove section;
[0013] The number of the spigot blocks correspondingly is two; the two spigot blocks are correspondingly embedded in the two second groove sections and are both embedded in the first fitting groove.
[0014] A further technical solution thereof is that the spigot block includes a first fitting block and a second fitting block, and the second fitting block is arranged on one side of the first fitting block; wherein, the first fitting block is embedded in the second groove section, and the second fitting block is arranged in the first fitting groove.
[0015] A further technical solution thereof is that the second fitting block is vertically arranged in the middle of one side of the first fitting block, so that the overall shape of the spigot block is T-shaped.
[0016] A further technical solution thereof is that the first fitting block and the transmission block are detachably connected.
[0017] A further technical solution thereof is that the first fitting block is provided with a first fastening hole, and the transmission block is provided with a second fastening hole. The first fastening member sequentially passes through the first fastening hole and the second fastening hole to detachably connect the first fitting block and the transmission block.
[0018] A further technical solution thereof is that the first flange and the second flange are detachably connected.
[0019] A further technical solution thereof is that the first flange is provided with a third fastening hole, and the second flange is provided with a fourth fastening hole. The second fastening member sequentially passes through the third fastening hole and the fourth fastening hole to detachably connect the first flange and the second flange.
[0020] A further technical solution thereof is that the spigot block and the second groove section and the first fitting groove are in clearance fit.
[0021] In a second aspect, an embodiment of the present invention provides a dust removal roller brush device, including the flange shaft connection device as described in the first aspect.
[0022] Compared with the prior art, the technical effects that can be achieved by the embodiments of the present invention include:
[0023] The flange-shaft connecting device proposed in the embodiment of the utility model includes a stop block, a transmission shaft, a roller shaft, a first flange arranged at one end of the transmission shaft, and a second flange arranged at one end of the roller shaft; the end face of the first flange is provided with two protruding and spaced transmission blocks, and a first interlocking groove is formed between the two transmission blocks; the second flange is provided with a second interlocking groove, and the second interlocking groove includes a first groove section and a second groove section; the two transmission blocks of the first flange are embedded in the first groove section, so that the second groove section is connected to the first interlocking groove; the stop block is detachably embedded in the second groove section and the first interlocking groove, wherein the hardness of the stop block is less than that of the first flange and the second flange. It can be seen that, on the one hand, the various components of the flange-shaft connecting device realize transmission connection through an interlocking relationship, and disassembly and assembly are convenient; on the other hand, the hardness of the stop block is less than that of the first flange and the second flange, so that the stop block can play a transmission role while also serving as a wearing part to protect the first flange and the second flange to prevent the roller brush body from being damaged. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The accompanying drawings herein are incorporated in and constitute a part of the specification, illustrate embodiments consistent with the present utility model, and together with the description, are used to explain the principles of the present utility model.
[0025] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0026] One or more embodiments are exemplarily described by pictures in the corresponding drawings, and these exemplified descriptions do not constitute limitations on the embodiments. Elements with the same reference numerals in the drawings represent similar elements, and unless otherwise stated, the figures in the drawings do not constitute proportional limitations.
[0027] Figure 1 An exploded view of a flange shaft connection device proposed in an embodiment of the utility model;
[0028] Figure 2 Another exploded view of a flange shaft connection device proposed in an embodiment of the utility model;
[0029] Figure 3 A schematic structural diagram of a flange shaft connection device proposed in an embodiment of the utility model;
[0030] Figure 4Another structural schematic diagram of a flange shaft connection device proposed in an embodiment of the present utility model;
[0031] Figure 5 is Figure 4 a sectional view of the A-A section in
[0032] Figure 6 a sectional view of a flange shaft connection device proposed in an embodiment of the present utility model.
[0033] Reference numeral
[0034] Drive shaft 10, drum 20, spigot block 30, first flange 40, second flange 50, first fastener 60, second fastener 70, drive block 41, first fitting groove 42, second fitting groove 51, first groove section 511, second groove section 512, first fitting block 31, second fitting block 32, second fastening hole 411, fourth fastening hole 52. Detailed implementation manners
[0035] Next, the technical solutions in the embodiments will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Similar component numbers in the drawings represent similar components. Obviously, the embodiments described below are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0036] It should be understood that when used in this specification and the appended claims, the terms "comprises" and "comprising" indicate the presence of the described features, wholes, steps, operations, elements, and / or components, but do not preclude the presence or addition of one or more other features, wholes, steps, operations, elements, components, and / or their combinations.
[0037] It should also be understood that the terms used in the specification of the embodiments of the present utility model are only for the purpose of describing specific embodiments and are not intended to limit the embodiments of the present utility model. As used in the specification of the embodiments of the present utility model and the appended claims, unless the context clearly indicates otherwise, the singular forms "a", "an", and "the" are intended to include the plural forms.
[0038] Refer to Figures 1-6, an embodiment of the present utility model provides a flange shaft connection device, which is used to connect the brush roller to the power system, and has the advantages of convenient disassembly and assembly and the ability to protect the brush roller body. The flange shaft connection device includes a spigot block 30, a drive shaft 10, a roller shaft, a first flange 40 provided at one end of the drive shaft 10, and a second flange 50 provided at one end of the roller shaft (the roller shaft is provided in the middle of the roller). The specific structure is introduced as follows:
[0039] The drive shaft 10 is used to connect to the power system, such as a motor, which is not specifically limited in the present utility model. The roller shaft refers to the shaft of the roller 20 of the brush roller, and the power system drives the roller shaft to rotate through the drive shaft 10, so as to make the brush roller rotate.
[0040] The first flange 40 is provided at one end of the drive shaft 10 and is fixedly connected to one end of the drive shaft 10, for example, it can be connected by fasteners, which is not specifically limited in the present utility model. Two protruding and spaced transmission blocks 41 are provided on the end face of the first flange 40, and a first fitting groove 42 is formed between the two transmission blocks 41. The first fitting groove 42 is used to inlay a part of the spigot block 30. The second flange 50 is provided at one end of the roller shaft, and the second flange 50 is fixedly connected to one end of the roller shaft, for example, it can be connected by fasteners, which is not specifically limited in the present utility model.
[0041] The second flange 50 is provided with a second fitting groove 51, and the second fitting groove 51 includes a first groove section 511 and a second groove section 512. The first groove section 511 and the second groove section 512 are communicated with each other.
[0042] The two transmission blocks 41 of the first flange 40 are embedded in the first groove section 511, and the second groove section 512 is communicated with the first fitting groove 42, that is, the second groove section 512 and the first fitting groove 42 are communicated in space.
[0043] The spigot block 30 is detachably embedded in the second groove section 512 and the first fitting groove 42. Specifically, a part of the spigot block 30 is embedded in the first fitting groove 42, and another part of the spigot block 30 is embedded in the second groove section 512.
[0044] When the drive shaft 10 rotates, the power is transmitted to the roller shaft through the spigot block 30. In the present utility model, the hardness of the spigot block 30 is less than the hardness of the first flange 40 and the second flange 50. Therefore, while the spigot block 30 plays a transmission role, it can also serve as a vulnerable part to protect the first flange 40 and the second flange 50, and avoid damage to the brush roller body. After the spigot block 30 is damaged, directly replace the spigot block 30, which is convenient, fast, and has a lower cost.
[0045] The flange-shaft connection device proposed in the embodiment of the utility model comprises a stop block 30, a transmission shaft 10, a roller shaft, a first flange 40 arranged at one end of the transmission shaft 10, and a second flange 50 arranged at one end of the roller shaft; the end surface of the first flange 40 is provided with two protruding and spaced transmission blocks 41, and a first fitting groove 42 is formed between the two transmission blocks 41; the second flange 50 is provided with a second fitting groove 51, and the second fitting groove 51 includes a first groove section 511 and a second groove section 512; the two transmission blocks 41 of the first flange 40 are embedded in the first groove section 511, so that the second groove section 512 and the first fitting groove are engaged with each other. 42 is connected; the stop block 30 is detachably embedded in the second groove section 512 and the first engaging groove 42, wherein the hardness of the stop block 30 is less than the hardness of the first flange 40 and the second flange 50. It can be seen that, on the one hand, the components of the flange-shaft connecting device realize transmission connection through the engaging relationship, and disassembly and assembly are convenient; on the other hand, the hardness of the stop block 30 is less than the hardness of the first flange 40 and the second flange 50, so that the stop block 30 can not only play a transmission role, but also serve as a wearing part to protect the first flange 40 and the second flange 50, thereby avoiding damage to the roller brush body.
[0046] Furthermore, in some embodiments, such as the present embodiment, the number of the second slot sections 512 is two, and the two second slot sections 512 are respectively arranged on both sides of the first slot section 511, that is, the first slot section 511 is located in the middle, and the two second slot sections 512 are respectively located on both sides of the first slot section 511.
[0047] The number of the stopper blocks 30 is two; the two stopper blocks 30 are correspondingly embedded in the two second groove sections 512, and are both embedded in the first engaging groove 42. For example, see Figure 6 A portion of the stopper block 30 located at the upper side is embedded in the second groove section 512 located at the upper side, and the other portion is embedded in the first fitting groove 42; a portion of the stopper block 30 located at the lower side is embedded in the second groove section 512 located at the lower side, and the other portion is embedded in the first fitting groove 42. The two symmetrically arranged stopper blocks 30 can effectively improve the stability of the transmission.
[0048] Further, the spigot block 30 includes a first fitting block 31 and a second fitting block 32, and the second fitting block 32 is disposed on one side of the first fitting block 31; wherein, the first fitting block 31 is fitted into the second groove section 512, and the second fitting block 32 is disposed in the first fitting groove 42. The width of the first fitting block 31 is greater than the width of the second fitting block 32 and the width of the first fitting groove 42. Thus, the first fitting block 31 cannot be embedded into the first fitting groove 42, and a limit is formed between the first fitting block 31 and the transmission block 41.
[0049] Specifically, the second fitting block 32 is vertically disposed in the middle of one side of the first fitting block 31, so that the overall shape of the spigot block 30 is T-shaped. Thus, the spigot block 30 itself is an axisymmetric structure, which can effectively improve the stability of transmission.
[0050] Further, the first fitting block 31 and the transmission block 41 are detachably connected. For example, the detachable connection is achieved through fasteners. By detachably connecting the first fitting block 31 and the transmission block 41, on the one hand, the connection stability is improved, and on the other hand, it is convenient for disassembly.
[0051] Specifically, a first fastening hole (the first fastening hole is occupied by the first fastener 60) is provided on the first fitting block 31, and a second fastening hole 411 is provided on the transmission block 41. The first fastener 60 sequentially passes through the first fastening hole and the second fastening hole 411 to detachably connect the first fitting block 31 and the transmission block 41.
[0052] The first fastening hole and the second fastening hole 411 may specifically be screw holes, and the first fastener 60 may specifically be a screw or a bolt, which is not specifically limited in the present utility model.
[0053] The number of the first fastening holes may be two, and the two first fastening holes are located on both sides of the first fitting block 31. Each of the two transmission blocks 41 is provided with a second fastening hole 411. Thus, it can be realized that both sides of the first fitting block 31 are detachably fixed on the two transmission blocks 41 respectively.
[0054] Further, the first flange 40 and the second flange 50 are detachably connected. By detachably connecting the first flange 40 and the second flange 50, on the one hand, the connection stability is improved, and on the other hand, it is convenient for disassembly.
[0055] Specifically, a third fastening hole (occupied by a second fastener 70) is provided on the first flange 40, and a fourth fastening hole 52 is provided on the second flange 50. The second fastener 70 passes through the third fastening hole and the fourth fastening hole 52 in sequence to detachably connect the first flange 40 and the second flange 50. The second fastener 70 can specifically be a screw or a bolt, which is not specifically limited in the present utility model.
[0056] The number of the third fastening holes is the same as that of the fourth fastening holes 52 and they correspond to each other one by one, thereby improving the connection stability and reliability.
[0057] Furthermore, the spigot block 30 is in clearance fit with the second groove section 512 and the first fitting groove 42. Specifically, there is a gap between the first fitting block 31 of the spigot block 30 and the second groove section 512; there is a gap between the second fitting block 32 of the spigot block 30 and the first fitting groove 42. The advantage of having a gap is that: in the case of instantaneous rotation or reverse rotation, if there is no gap, it is a rigid connection, and the instantaneous torque will cause damage to the first flange 40 and the second flange 50. In the case of having a gap, it can play a certain buffering role, thereby protecting the first flange 40 and the second flange 50 well.
[0058] An embodiment of the present utility model provides a dust removal roller brush device, and the dust removal roller brush device includes the flange shaft connection device proposed in any one of the above embodiments.
[0059] In the above embodiments, the descriptions of each embodiment have their own focuses. For parts not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0060] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model.
[0061] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "a plurality of" means two or more, unless otherwise specifically defined.
[0062] In the present utility model, unless otherwise clearly specified and defined, terms such as "installed", "connected", "joined", "fixed", etc. shall be construed in a broad sense. For example, it may be a connection, a detachable connection, or an integral body; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0063] In the present utility model, unless otherwise clearly specified and defined, the first feature being "on" or "under" the second feature may include the direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through other features therebetween. Moreover, the first feature being "above", "over" and "on top of" the second feature includes that the first feature is directly above and obliquely above the second feature, or merely indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature being "under", "beneath" and "underneath" the second feature includes that the first feature is directly below and obliquely below the second feature, or merely indicates that the horizontal height of the first feature is lower than that of the second feature.
[0064] In the description of this specification, the descriptions referring to terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples", etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic descriptions of the above terms should not be understood as necessarily referring to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine the different embodiments or examples described in this specification.
[0065] Obviously, those skilled in the art can make various changes and modifications to the present utility model without departing from the spirit and scope of the present utility model. Thus, provided that these modifications and variations of the present utility model fall within the scope of the claims of the present utility model and their equivalent technologies, the present utility model also intends to include these changes and modifications.
[0066] The above are the specific implementation manners of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model can easily think of various equivalent modifications or substitutions, and these modifications or substitutions should all be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claims.
Claims
1. A flange shaft connection device, characterized in that: It includes a transmission shaft, a roller shaft, a stop block, a first flange arranged at one end of the transmission shaft, and a second flange arranged at one end of the roller shaft; The end surface of the first flange is provided with two protruding transmission blocks which are spaced apart from each other, and a first engaging groove is formed between the two transmission blocks; The second flange is provided with a second fitting groove, and the second fitting groove includes a first groove section and a second groove section; The two transmission blocks of the first flange are embedded in the first groove section, and the second groove section is connected to the first embedding groove; The stop block is detachably embedded in the second groove section and the first engaging groove, wherein the hardness of the stop block is smaller than the hardness of the first flange and the second flange.
2. The flange shaft connection device according to claim 1, characterized in that: The number of the second slot sections is two, and the two second slot sections are respectively arranged on both sides of the first slot section; The number of the stop blocks is two; the two stop blocks are correspondingly embedded in the two second groove sections, and are both embedded in the first engaging groove.
3. The flange shaft connection device according to claim 1, characterized in that: The stop block includes a first embedding block and a second embedding block, wherein the second embedding block is arranged at one side of the first embedding block; wherein the first embedding block is embedded in the second groove section, and the second embedding block is arranged in the first embedding groove.
4. The flange shaft connection device according to claim 3, characterized in that: The second engaging block is vertically arranged at the middle of one side of the first engaging block, so that the overall shape of the stop block is T-shaped.
5. The flange shaft connection device according to claim 4, characterized in that: The first engaging block is detachably connected to the transmission block.
6. The flange shaft connection device according to claim 5, characterized in that: The first engaging block is provided with a first fastening hole, and the transmission block is provided with a second fastening hole. The first fastener is sequentially inserted into the first fastening hole and the second fastening hole to detachably connect the first engaging block and the transmission block.
7. The flange shaft connection device according to claim 1, characterized in that: The first flange and the second flange are detachably connected.
8. The flange shaft connection device according to claim 7, characterized in that: The first flange is provided with a third fastening hole, and the second flange is provided with a fourth fastening hole. The second fastener is inserted into the third fastening hole and the fourth fastening hole in sequence to detachably connect the first flange with the second flange.
9. The flange-shaft connection device according to claim 1, characterized in that: The stop block is clearance-matched with the second groove section and the first engaging groove.
10. A dust removal roller brush device, characterized in that: It comprises a flange shaft connection device as described in any one of claims 1 to 9.
Citation Information
Patent Citations
Rolling brush shaft transmission device for sweeping machine
CN202416226U