Leveling device for sedimentation tank of steel cord lubricating system

By designing a leveling device for sedimentation tanks for steel cord lubrication systems, the suspension problem caused by the different heights of the legs of the sedimentation tank is solved, and uniform support and angle adjustment of the legs are achieved to ensure the stability and safety of the sedimentation tank.

CN222992536UActive Publication Date: 2025-06-17中天钢铁集团(淮安)新材料有限公司
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Patent Information

Application Number
CN202422316514.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-06-17
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

During the steel cord production process, the bottom ends of the legs of the sedimentation tank vary, resulting in some legs hanging in the air, causing uneven stress at the bottom of the sedimentation tank, which may lead to deformation and safety hazards.

Method used

A leveling device including a lower plate and an upper plate is designed. Through the combination of support columns and fasteners, the height adjustment of the upper plate on the support column is achieved to ensure that each leg is evenly supported. At the same time, an angle adjustment mechanism can maintain the level of the upper plate while the lower plate is inclined, increase the contact area of ​​the legs, and achieve effective support.

Benefits of technology

Through this leveling device, the uneven stress and deformation problems at the bottom of the sedimentation tank caused by the suspended legs can be effectively avoided, ensuring the stability and safety of the sedimentation tank, and at the same time, simple operation and rapid adjustment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a leveling device for a settling pond of a steel cord lubricating system, which comprises a lower flat plate and an upper flat plate, a support column is vertically arranged on the lower flat plate, a penetrating opening convenient for the support column to penetrate through is arranged on the upper flat plate, and the upper flat plate is fixed on the support column through a fastener detachably connected on the support column. By using the supporting leg, even if the heights of the bottom ends of the supporting legs of the sedimentation tank are different, each supporting leg of the sedimentation tank can be supported, and the situation that the bottom of the sedimentation tank deforms due to uneven stress caused by the fact that the supporting legs are suspended in the air is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel cord production, and particularly relates to a leveling device for a sedimentation tank of a steel cord lubrication system. Background Technique

[0002] Steel cords are usually used to manufacture reinforcing materials inside tires. During the production process, in order to ensure the quality and performance of steel cords, lubrication treatment is required to reduce wear and improve production efficiency. The lubrication system is one of the key equipment to ensure the smooth progress of steel cord production. During the drawing process of steel cord production, the outer layer of the steel wire will fall off due to reasons such as friction and high temperature, and mix with the lubricating fluid. As the metal content in the lubricating fluid increases, it will affect the drawing quality of the steel cord. Therefore, a sedimentation tank is needed to precipitate the impurities in the lubricating fluid to ensure that the lubricating fluid has good lubrication performance.

[0003] There are certain errors in the splicing of the frame of the sedimentation tank, resulting in uneven heights at the bottoms of the legs of the sedimentation tank. Finally, when the sedimentation tank is placed on the floor, some legs will be suspended, resulting in uneven stress on the bottom of the sedimentation tank. Long-term uneven stress will cause deformation of the bottom of the sedimentation tank, posing a certain safety hazard. The current solution is to insert pads with different thicknesses into the suspended parts of the legs to ensure that the legs are not suspended. This not only makes the operation troublesome, but also because the thickness of the pads is fixed, the suspended distance of the legs and the inserted pads cannot fit well, and some legs still have a suspended situation. Content of the Utility Model

[0004] The purpose of the utility model is to provide a leveling device for a sedimentation tank of a steel cord lubrication system, which can make each leg of the sedimentation tank supported even if the bottoms of the legs of the sedimentation tank are uneven, and avoid the deformation caused by uneven stress on the bottom of the sedimentation tank due to suspended legs.

[0005] To achieve the above purpose, the technical solution adopted by the utility model is: a leveling device for a sedimentation tank of a steel cord lubrication system, including a lower flat plate and an upper flat plate. A support column is vertically arranged on the lower flat plate, and a through hole for the support column to pass through is arranged on the upper flat plate. The upper flat plate is fixed on the support column by a fastener detachably connected to the support column.

[0006] A further improvement of the utility model is that a threaded section is arranged on the support column, and the fastener is a fastening nut threadedly connected to the threaded section.

[0007] A further improvement of the utility model is that two fastening nuts are provided and are respectively located above and below the upper flat plate, and the upper flat plate is clamped and fixed between the two fastening nuts.

[0008] A further improvement of the present utility model is that a washer is provided between the fastening nut located below and the upper flat plate.

[0009] A further improvement of the present utility model is that an angle adjustment mechanism is provided between the lower flat plate and the support column. The support column is rotatably connected to the lower flat plate through the angle adjustment mechanism and can be fixed.

[0010] A further improvement of the present utility model is that the angle adjustment mechanism includes a cross column fixedly connected to the lower end of the support column. Vertical plates are symmetrically provided on the lower flat plate. Rotation holes are provided on the vertical plates. The cross column is rotatably connected to the two rotation holes and is fixed by locking members at both ends.

[0011] A further improvement of the present utility model is that the cross column is a stud, and the locking members are locking nuts threadedly connected to the stud. There are two locking nuts and they are respectively located on the opposite sides of the two vertical plates.

[0012] The beneficial effects of the present utility model are as follows:

[0013] Through the cooperation of the upper flat plate and the lower flat plate, the present utility model adjusts the height of the upper flat plate on the support column through the fastening nut. Even if the bottom ends of the legs of the sedimentation tank are uneven, each leg of the sedimentation tank can be supported, avoiding the situation that the bottom of the sedimentation tank is deformed due to uneven force caused by the legs being suspended. The operation is simple and convenient, and rapid adjustment can be achieved.

[0014] Through the provision of an angle adjustment mechanism between the lower flat plate and the support column, the present utility model can keep the upper flat plate horizontal when the lower flat plate is inclined, increasing the contact area between the upper flat plate and the bottom end of the leg, and effectively supporting the leg on the inclined plane.

[0015] By setting the angle adjustment mechanism, the present utility model can make the sedimentation tank have a certain slope, enabling the sludge to flow better towards the sewage outlet when the sludge scraper is running, and enabling the waste liquid and sludge to flow better towards the sewage outlet when cleaning the sedimentation tank, reducing the water consumption and the consumption in the production of steel cord. Description of the Drawings

[0016] Figure 1 It is a three-dimensional structure schematic diagram of Embodiment 1 of the present utility model.

[0017] Figure 2 It is a front view schematic diagram of the structure of Embodiment 1 of the present utility model.

[0018] Figure 3 It is a three-dimensional structure schematic diagram of Embodiment 2 of the present utility model.

[0019] Figure 4 It is a side view schematic diagram of the structure of Embodiment 2 of the present utility model.

[0020] In the figure, 1 is the lower flat plate, 2 is the upper flat plate, 3 is the support column, 4 is the fastening nut, 5 is the washer, 6 is the angle adjustment mechanism, 7 is the cross column, 8 is the vertical plate, 9 is the locking nut, and 10 is the leg. Specific implementation mode

[0021] The following further clarifies the present invention in conjunction with the accompanying drawings and specific embodiments. Embodiment

[0022] Combined with Figures 1 - 2 It can be seen that a leveling device for a sedimentation tank of a steel cord lubrication system includes a lower flat plate 1 and an upper flat plate 2. A support column 3 is vertically arranged on the lower flat plate 1. The upper flat plate 2 is provided with a through hole for the support column 3 to pass through, and the upper flat plate 2 is fixed on the support column 3 through a fastener detachably connected to the support column. The height of the fastener can be adjusted up and down to change the distance between the upper flat plate 2 and the lower flat plate 1, so that the upper flat plate 2 fits with the leg, avoiding the leg from hanging in the air.

[0023] Preferably, the support column 3 is provided with a threaded section, and the fastener is a fastening nut 4 threadedly connected to the threaded section.

[0024] Further preferably, two fastening nuts 4 are provided and are respectively located above and below the upper flat plate 2, and the upper flat plate 2 is clamped and fixed between the two fastening nuts 4. Compared with only arranging the fastening nut 4 below the upper flat plate 2, the two fastening nuts above and below can better fix the upper flat plate 2 and prevent it from shaking.

[0025] A washer 5 is provided between the fastening nut 4 located below and the upper flat plate 2. The surface contact area between the nut and the upper flat plate 2 is increased, thereby increasing the friction force and preventing the nut from loosening under the action of vibration or other external forces.

[0026] Optionally, the upper flat plate 2 is fixedly connected to the lower end surface of the sedimentation tank leg, taking this device as a part of the sedimentation tank leg, reducing the positioning time for placing this device at the landing position of the sedimentation tank leg, and improving the construction efficiency.

[0027] Embodiment 2:

[0028] Combined with Figures 3 - 4 It can be seen that this embodiment makes changes to its structure on the basis of Embodiment 1, and the changed technical solution is:

[0029] An angle adjustment mechanism 6 is provided between the lower flat plate 1 and the support column 3. The support column 3 is rotatably connected to the lower flat plate 1 through the angle adjustment mechanism 6 and can be fixed. In actual construction, the ground has an inclined surface. At this time, through the angle adjustment mechanism, the upper flat plate 2 can be kept horizontal when the lower flat plate 1 is inclined, increasing the contact area between the upper flat plate and the bottom end of the leg, and effectively supporting the leg on the inclined surface.

[0030] The angle adjustment mechanism 6 includes a cross column 7 fixedly connected to the lower end of the support column 3. Vertical plates 8 are symmetrically arranged on the lower flat plate 1. Rotation holes are provided on the vertical plates 8. The cross column 7 is rotatably connected to the two rotation holes and fixed by locking members at both ends thereof.

[0031] The cross column 7 is a stud, and the locking members are locking nuts 9 threadedly connected to the stud. There are two locking nuts 9, which are respectively located on the opposite sides of the two vertical plates 8. When the ground is inclined and the upper flat plate 2 cannot be kept horizontal, through the angle adjustment mechanism 6, loosen the two locking nuts 9 to rotate the cross column 7 until the upper flat plate 2 is horizontal, and then tighten the two locking nuts 9 to restrict the rotation of the cross column 7.

[0032] Optionally, after the angle adjustment is in place, the locking nut 9 and the vertical plate 8 can be welded together by a welding torch to avoid the possibility that the locking nut 9 loosens and causes the cross column 7 to rotate.

[0033] Preferably, a washer sleeved on the cross column 7 is provided between the locking nut 9 and the vertical plate 8 on one side thereof.

[0034] The other structures of this embodiment are the same as those of Embodiment 1, and will not be elaborated here.

[0035] The working principle of a leveling device for a sedimentation tank of a steel cord lubrication system provided by the utility model is as follows: During installation, place multiple such devices at the installation position of the sedimentation tank. The lower flat plate 1 on the device contacts the ground. Initially adjust the fastening nuts 4 to adjust the height of the upper flat plate 2 so that all the upper flat plates 2 maintain the same horizontal height. Move the sedimentation tank to the installation position, lower the sedimentation tank so that its legs contact the upper flat plate 2, and observe the contact conditions between each leg and the upper flat plate 2. If there is suspension, adjust the height of the two fastening nuts 4 of the device corresponding to the leg until the upper flat plate 2 contacts the leg to avoid suspension.

[0036] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. Any equivalent structural or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied to other related technical fields, shall be equally included in the scope of patent protection of the present utility model.

Claims

1. A leveling device for a sedimentation tank of a steel cord lubrication system, characterized in that: The invention comprises a lower plate (1) and an upper plate (2), wherein a support column (3) is vertically arranged on the lower plate (1), and a through hole is arranged on the upper plate (2) for facilitating the passage of the support column (3), and the upper plate (2) is fixed to the support column (3) by means of a fastener detachably connected to the support column, and an angle adjustment mechanism (6) is arranged between the lower plate (1) and the support column (3), and the support column (3) is rotatably connected to the lower plate (1) and can be fixed by means of the angle adjustment mechanism (6), and the angle adjustment mechanism (6) comprises a horizontal column (7) fixedly connected to the lower end of the support column (3), and vertical plates (8) are symmetrically arranged on the lower plate (1), and the vertical plates (8) are provided with rotation holes, and the horizontal column (7) is rotatably connected to the two rotation holes and is fixed by means of locking members at both ends thereof.

2. A leveling device for a sedimentation tank of a steel cord lubrication system according to claim 1, characterized in that: The support column (3) is provided with a threaded section, and the fastener is a fastening nut (4) threadedly connected to the threaded section.

3. A leveling device for a sedimentation tank of a steel cord lubrication system according to claim 2, characterized in that: Two fastening nuts (4) are provided and are respectively located above and below the upper plate (2); the upper plate (2) is clamped and fixed between the two fastening nuts (4).

4. A leveling device for a sedimentation tank of a steel cord lubrication system according to claim 3, characterized in that: A washer (5) is provided between the fastening nut (4) located below and the upper plate (2).

5. A leveling device for a sedimentation tank of a steel cord lubrication system according to claim 1, characterized in that: The transverse column (7) is a stud, and the locking member is a locking nut (9) threadedly connected to the stud. Two locking nuts (9) are provided and are respectively located on opposite sides of the two vertical plates (8).