Comparison test block for full-automatic ultrasonic detection of thick-wall circumferential weld
By designing a thick-wall ring weld ultrasonic detection and comparison test block device with knobs, worms and screws, the problems of low length adjustment accuracy and cumbersome operation in the prior art are solved, and more efficient and accurate length adjustment is achieved.
Patent Information
- Application Number
- CN202421771917.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-25
AI Technical Summary
In the prior art, the length adjustment accuracy of the thick-wall ring weld ultrasonic detection comparison test block is low, and the adjustment method is complicated, and the fixing bolts need to be twisted multiple times, which is relatively low.
A device including an adjustment block, a basic block, a knob, a rotating rod, a worm, a worm gear, a screw and a guide rod are designed. The worm and worm gear are driven to rotate through the knob, and the screw drives the adjustment block to move to achieve length adjustment.
It improves the accuracy and efficiency of length adjustment, is simple to operate, and avoids the tedious process of twisting the bolts multiple times.
Smart Images
Figure CN222994407U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of nondestructive testing, in particular to a full-automatic ultrasonic testing reference block for thick-wall girth welds. Background Art
[0002] After retrieval, a patent with the authorization number of CN214750008U in China discloses an ultrasonic testing reference block for butt welds of stainless steel composite plates, which includes a basic block and an adjusting block installed on ultrasonic testing. The end of the adjusting block is provided with a first arc surface and a second arc surface in a stepped shape. A sliding port is arranged inside the basic block. The outer side wall of the adjusting block is slidably connected with the inner side wall of the sliding port. An adjusting mechanism is connected to the basic block. Mounting mechanisms are connected to the sides of both the basic block and the adjusting block. In this utility model, through the cooperative work of the adjusting mechanisms, when the adjusting block slides into the inside of the basic block, the length of the reference block can be adjusted, so that the length of the reference block can be adjusted according to the detection situation, making the process of weld detection more accurate. Through the cooperative work of the mounting mechanisms, the basic block and the adjusting block can be freely disassembled and new basic block and adjusting block can be replaced.
[0003] The above-mentioned ultrasonic testing reference block for butt welds of stainless steel composite plates in the patent has the following deficiencies: Although the length of the reference block can be adjusted, the adjusted length is fixed, resulting in low adjustment accuracy, and the method of adjusting the length is relatively cumbersome, requiring multiple turns of fixing bolts to be removed and reinstalled, with low adjustment efficiency. Therefore, it is necessary to design a full-automatic ultrasonic testing reference block for thick-wall girth welds to solve the above problems. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art and propose a full-automatic ultrasonic testing reference block for thick-wall girth welds.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A full-automatic ultrasonic testing reference block for thick-walled circumferential welds includes an adjusting block. The adjusting block is sleeved with a basic block. One side of the basic block is provided with a knob. The knob is provided with a rotating rod on the side close to the basic block. The rotating rod penetrates through one side of the basic block. An outer wall of the rotating rod is fixedly connected with a worm. A top of the worm is provided with a worm gear. The worm and the worm gear are adapted to each other. The worm gear is fixedly connected with a lead screw on the side close to the adjusting block. Inner walls on both sides of the basic block are fixedly connected with first fixing plates. The first fixing plates are fixedly connected with guide rods on the side close to the adjusting block. The adjusting block is provided with a thread groove adapted to the lead screw. The lead screw is arranged in the thread groove. The adjusting block is provided with a guide groove adapted to the guide rod. The guide rod is arranged in the guide groove. By providing the lead screw and the thread groove, the worm can drive the worm gear to rotate by rotating the knob, the worm gear can drive the lead screw to rotate, the lead screw can drive the adjusting block to move, and the length of the device can be adjusted. This effectively solves the problems proposed in the background technology that the adjusted length is fixed, resulting in low adjustment accuracy, and the method of adjusting the length is relatively cumbersome, requiring multiple times of screwing and unscrewing the fixing bolts to remove and reinstall them, with low adjustment efficiency. Furthermore, it realizes the technical effects of simple operation, capable of improving the efficiency of adjusting the length and the accuracy of adjusting the length.
[0007] As a further scheme of the present utility model, the basic block is fixedly connected with a mounting plate on the side far from the adjusting block.
[0008] As a further scheme of the present utility model, the adjusting block is fixedly connected with a large sector body and a small sector body on the side far from the basic block.
[0009] As a further scheme of the present utility model, a connecting rod is arranged in the basic block. The connecting rod is fixedly connected with the worm gear. An outer wall of the connecting rod at the end far from the worm gear is fixedly connected with a first ring. The first ring is sleeved with a first sleeve plate. Outer walls of the first sleeve plate are fixedly connected with two second fixing plates. The second fixing plates are fixedly connected with the basic block.
[0010] As a further scheme of the present utility model, an inner wall of the basic block is fixedly connected with a second sleeve plate. An inner wall of the second sleeve plate is rotatably connected with a second ring. An inner wall of the second ring is fixedly connected with the rotating rod.
[0011] As a further scheme of the present utility model, two partition plates are fixedly connected to an inner wall of the basic block. The partition plate close to the adjusting block is sleeved with the lead screw and the guide rod.
[0012] The beneficial effects of the present utility model are as follows:
[0013] The utility model: By setting a lead screw and a thread groove, turning the knob can drive the worm to drive the worm wheel to rotate, the worm wheel can drive the lead screw to rotate, the lead screw can drive the adjusting block to move, and the length of the device can be adjusted. It effectively solves the problems proposed in the background technology that the adjusted length is fixed, resulting in low adjustment accuracy, and the method of adjusting the length is relatively cumbersome, requiring multiple times of screwing and removing the fixing bolts and then reinstalling them, with low adjustment efficiency. Furthermore, it realizes the technical effects of simple operation, improving the efficiency of adjusting the length, and improving the accuracy of adjusting the length. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 FIG. 6 is a three-dimensional structural schematic diagram of a contrast test block for full-automatic ultrasonic inspection of thick-walled circumferential welds proposed by the present utility model;
[0015] Figure 2 FIG. 10 is a partial unfolded structural schematic diagram of a contrast test block for full-automatic ultrasonic inspection of thick-walled circumferential welds proposed by the present utility model;
[0016] Figure 3 FIG. 14 is a structural schematic diagram of the lead screw part of a contrast test block for full-automatic ultrasonic inspection of thick-walled circumferential welds proposed by the present utility model;
[0017] Figure 4 FIG. 18 is an unfolded structural schematic diagram of the worm part of a contrast test block for full-automatic ultrasonic inspection of thick-walled circumferential welds proposed by the present utility model.
[0018] In the figure: 1, adjusting block; 2, basic block; 3, knob; 4, rotating rod; 5, worm; 6, worm wheel; 7, lead screw; 8, first fixing plate; 9, guiding rod; 10, thread groove; 11, guiding groove; 12, mounting plate; 13, large sector; 14, small sector; 15, connecting rod; 16, first ring; 17, first sleeve plate; 18, second ring; 19, second sleeve plate; 20, partition plate; 21, second fixing plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.
[0020] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present utility model will be described in detail below with reference to the drawings and in combination with the embodiments.
[0021] Refer to Figures 1-4, A full-automatic ultrasonic testing reference block for thick-walled circumferential welds, including an adjusting block 1. The adjusting block 1 is sleeved with a basic block 2. One side of the basic block 2 is provided with a knob 3. The knob 3 is provided with a rotating rod 4 on the side close to the basic block 2. The rotating rod 4 penetrates through one side of the basic block 2. The outer wall of the rotating rod 4 is fixedly connected with a worm 5. The top of the worm 5 is provided with a worm gear 6. The worm 5 and the worm gear 6 are adapted to each other. The worm gear 6 is fixedly connected with a lead screw 7 on the side close to the adjusting block 1. Both inner walls of the basic block 2 are fixedly connected with first fixing plates 8. The first fixing plates 8 are fixedly connected with guide rods 9 on the side close to the adjusting block 1. The adjusting block 1 is provided with a thread groove 10 adapted to the lead screw 7. The lead screw 7 is arranged in the thread groove 10. The adjusting block 1 is provided with a guide groove 11 adapted to the guide rod 9. The guide rod 9 is arranged in the guide groove 11. By setting the lead screw and the thread groove, by rotating the knob, the worm can drive the worm gear to rotate, the worm gear can drive the lead screw to rotate, and the lead screw can drive the adjusting block to move, so that the length of the device can be adjusted. It effectively solves the problems proposed in the background technology that the adjusted length is fixed, resulting in low adjustment accuracy, and the method of adjusting the length is more cumbersome, requiring multiple times of screwing and removing the fixing bolts and then reinstalling them, with low adjustment efficiency. Furthermore, it realizes the technical effects of simple operation, capable of improving the efficiency of adjusting the length and the accuracy of adjusting the length.
[0022] In this embodiment, the basic block 2 is fixedly connected with a mounting plate 12 on the side far from the adjusting block 1.
[0023] In this embodiment, the adjusting block 1 is fixedly connected with a large sector 13 and a small sector 14 on the side far from the basic block 2.
[0024] In this embodiment, a connecting rod 15 is arranged in the basic block 2. The connecting rod 15 is fixedly connected with the worm gear 6. The outer wall of the connecting rod 15 at the end far from the worm gear 6 is fixedly connected with a first ring 16. The first ring 16 is sleeved with a first sleeve plate 17. The outer wall of the first sleeve plate 17 is fixedly connected with two second fixing plates 21. The second fixing plates 21 are fixedly connected with the basic block 2.
[0025] In this embodiment, the inner wall of the basic block 2 is fixedly connected with a second sleeve plate 19. The inner wall of the second sleeve plate 19 is rotatably connected with a second ring 18. The inner wall of the second ring 18 is fixedly connected with the rotating rod 4.
[0026] In this embodiment, the inner wall of the basic block 2 is fixedly connected with two partition plates 20. The partition plate 20 close to the adjusting block 1 is sleeved on the lead screw 7 and the guide rod 9.
[0027] Working principle: When using this device, the sound velocity calibration and the measurement of the probe front can be carried out from the bottom of the test block through the large sector 13 and the small sector 14. When it is necessary to adjust the length of this device, the knob 3 can be rotated. The knob 3 will drive the rotating rod 4 to rotate, the rotating rod 4 will drive the worm 5 to rotate, the worm 5 will drive the worm gear 6 to rotate, the worm gear 6 will drive the lead screw 7 to rotate, and the lead screw 7 will drive the adjusting block 1 to move. When the adjusting block 1 moves, it will move along the guide rod 9. Due to the restriction of the guide rod 9, the adjusting block 1 will not shift when moving, so that the adjusting block 1 moves away from the basic block 2, and the length of this device can be increased. Reversing the knob 3 can reduce the length of this device, so that this device can be adjusted according to the detection situation, making the process of thick-walled girth weld detection more accurate. When the worm gear 6 rotates, it will also drive the connecting rod 15 to rotate, and the connecting rod 15 will drive the first ring 16 to rotate within the first sleeve 17. Through the mutual cooperation of the connecting rod 15 and the first ring 16, the worm gear 6 will not shift when rotating. When the rotating rod 4 rotates, it will also drive the second ring 18 to rotate, and the second ring 18 will rotate within the second sleeve 19. Through the mutual cooperation of the second ring 18 and the second sleeve 19, the worm 5 will not shift when rotating.
[0028] For the sake of convenience of description, spatial relative terms such as "above", "over", "on the upper surface", "upper" etc. can be used here to describe the spatial position relationship between a device or feature shown in the figure and other devices or features. It should be understood that the spatial relative terms are intended to include different orientations in use or operation in addition to the orientation depicted in the figure of the device. For example, if the device in the drawing is inverted, the device described as "above" or "over" other devices or structures will then be positioned "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both the orientations of "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and corresponding interpretations should be made for the spatial relative descriptions used here.
[0029] It should be noted that the terms used here are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used here, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should also be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or their combinations.
[0030] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. For those skilled in the art, various modifications and variations can be made to the present utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A comparison test block for fully automatic ultrasonic testing of thick-walled girth welds, comprising an adjustment block (1), characterized in that: The adjusting block (1) is sleeved with a basic block (2); a knob (3) is provided on one side of the basic block (2); a rotating rod (4) is provided on the side of the knob (3) close to the basic block (2); the rotating rod (4) is passed through one side of the basic block (2); a worm (5) is fixedly connected to the outer wall of the rotating rod (4); a worm wheel (6) is provided on the top of the worm (5); the worm (5) and the worm wheel (6) are matched; the worm wheel (6) is fixedly connected to the outer wall of the rotating rod (4) on the side close to the adjusting block (1). The basic block (2) is provided with a first fixing plate (8) fixedly connected to the inner walls on both sides thereof, the first fixing plate (8) is fixedly connected to a guide rod (9) on a side close to the adjusting block (1), the adjusting block (1) is provided with a thread groove (10) matched with the screw rod (7), the screw rod (7) is arranged in the thread groove (10), the adjusting block (1) is provided with a guide groove (11) matched with the guide rod (9), and the guide rod (9) is arranged in the guide groove (11).
2. The comparison test block for fully automatic ultrasonic testing of thick-walled girth welds according to claim 1 is characterized in that: The basic block (2) is fixedly connected to a mounting plate (12) on a side away from the adjustment block (1).
3. The comparison test block for fully automatic ultrasonic testing of thick-walled girth welds according to claim 2 is characterized in that: The adjustment block (1) is fixedly connected with a large sector (13) and a small sector (14) on a side away from the basic block (2).
4. The comparison test block for fully automatic ultrasonic testing of thick-walled girth welds according to claim 3 is characterized in that: A connecting rod (15) is provided inside the basic block (2), and the connecting rod (15) is fixedly connected to the worm gear (6). The outer wall of the connecting rod (15) at one end away from the worm gear (6) is fixedly connected to a first ring (16), and the first ring (16) is sleeved with a first set plate (17). The outer wall of the first set plate (17) is fixedly connected to two second fixed plates (21), and the second fixed plates (21) are fixedly connected to the basic block (2).
5. The comparison test block for fully automatic ultrasonic testing of thick-walled girth welds according to claim 4 is characterized in that: The inner wall of the basic block (2) is fixedly connected to a second set of plates (19), the inner wall of the second set of plates (19) is rotatably connected to a second ring (18), and the inner wall of the second ring (18) is fixedly connected to a rotating rod (4).
6. The comparison test block for fully automatic ultrasonic testing of thick-walled girth welds according to claim 5 is characterized in that: Two partitions (20) are fixedly connected to the inner wall of the basic block (2), and the partition (20) close to the adjustment block (1) is sleeved on the screw rod (7) and the guide rod (9).