Blade type mutual inductor

By designing a compact blade transformer, the problem of excessive size of traditional transformers is solved, high applicability and stable performance in electronic devices are achieved, and the difficulty and cost of design and manufacturing are reduced.

CN222995183UActive Publication Date: 2025-06-17FOSHAN SHUNDE FARADAY ELECTRIC APPLIANCE MFG CO LTD
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Patent Information

Application Number
CN202421648022.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-06-17
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

Traditional transformers are large in size and cannot be installed normally in electronic equipment, which reduces the suitability of the transformers and may cause installation conflicts with other components, increasing the cost and difficulty of design and manufacturing.

Method used

A blade-type transformer is designed, through the compact connection between the main body shell and the cover plate, equipped with winding posts and mutual inductance coils, combined with reinforcement ribs and insulating coating, achieving miniaturization while maintaining good mechanical and insulating properties.

Benefits of technology

The compact design of transformers is realized, which improves the applicability in electronic devices, avoids installation conflicts with other components, and enhances structural stability and insulation performance, reducing the cost and difficulty of design and manufacturing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a blade type mutual inductor which comprises a main body shell and a cover plate, the cover plate is connected with the main body shell to form an installation cavity, the main body shell and the cover plate are both provided with through grooves, wrapping posts are arranged in the through grooves in a penetrating mode, mutual inductance coils are installed in the installation cavity, and the wrapping posts are sleeved with the mutual inductance coils. A plurality of groups of reinforcing ribs and reinforcing ribs are arranged in the main body shell, a wire through groove is formed in the wrapping post, a fixing assembly is arranged in the wire through groove, the wire is arranged in the fixing assembly in a penetrating manner, two groups of pins are arranged on the main body shell, and the mutual inductance coil is connected with the two groups of pins respectively. According to the mutual inductor, the outside of the main body is connected with the cover plate to form a relatively compact mounting cavity, and the mutual inductance coil is mounted in the mounting cavity and sleeves the wrapping post, so that the internal overall structure is compact, the overall size of the mutual inductor is reduced, and the mutual inductor can be conveniently mounted on electronic equipment; meanwhile, installation conflicts with other components are effectively avoided, and normal use of the mutual inductor is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of transformers, and more specifically, it particularly relates to a blade-type transformer. Background Art

[0002] A transformer is an electrical device used to measure high voltage and large current, which can convert high voltage and large current into voltage and current suitable for the device for measurement and protection. However, traditional transformers are usually large in size. In the development of modern electronic devices towards miniaturization and integration, due to their large size, they cannot be normally installed in electronic devices, reducing the applicability of the transformers. At the same time, it may also cause installation conflicts with other components, requiring a major adjustment to the overall design, increasing the cost and difficulty of design and manufacturing. Therefore, a blade-type transformer is needed, which is small and compact and can be easily installed in electronic devices to ensure the normal use of the transformer. Summary of the Utility Model

[0003] In order to solve the above technical problems, the utility model provides a blade-type transformer to solve the technical problems in the prior art that traditional transformers are large in size, cannot be normally installed in electronic devices, reducing the applicability of the transformers, and at the same time, may cause installation conflicts with other components, increasing the cost and difficulty of design and manufacturing.

[0004] The purpose and effect of a blade-type transformer of the utility model are achieved by the following specific technical means:

[0005] A blade-type transformer includes a main body housing and a cover plate. The cover plate is connected to the main body housing to form an installation cavity. Through grooves are provided on both the main body housing and the cover plate, and a winding column is inserted through the through grooves. An inductance coil is installed in the installation cavity, and the inductance coil is sleeved on the winding column. Multiple groups of reinforcing ribs and reinforcing ribs are arranged in the main body housing. A wire groove is provided on the winding column, and a fixing component is arranged in the wire groove. A wire is inserted through the fixing component. Two groups of pins are arranged on the main body housing, and the inductance coils are respectively connected to the two groups of pins.

[0006] According to a preferred embodiment, the fixing component includes two groups of fixing plates. Multiple groups of connecting plates are arranged in the wire groove. The fixing plates are located between two of the connecting plates. One end of the fixing plate is provided with a slider, and the other end is detachably provided with a limit bolt. A sliding groove is provided on the connecting plate, and the slider and the limit bolt are respectively clamped in the sliding groove. The fixing plate is slidably connected to the winding column.

[0007] According to a preferred embodiment, convex blocks are provided on the corresponding surfaces of the fixed plate and the wire winding column, and multiple groups of limiting holes are formed in the convex blocks. A plurality of groups of first springs are arranged between the fixed plate and the wire winding column, and both ends of the first spring are respectively clamped in the limiting holes.

[0008] According to a preferred embodiment, a rubber pad is arranged inside the fixed plate, the wire is clamped between the two fixed plates, and the rubber pad is in contact with the wire.

[0009] According to a preferred embodiment, a plurality of connecting studs are arranged on one side of the main body housing, the wire winding column is provided with connecting holes corresponding to the connecting studs, the connecting studs pass through the connecting holes and are sleeved with nuts, and the wire winding column is detachably connected to the main body housing.

[0010] According to a preferred embodiment, a plurality of clamping grooves are formed on the wire winding column, the clamping blocks are clamped in the clamping grooves, a second spring is arranged in the clamping grooves, the clamping blocks are connected to the wire winding column through the second spring, the mutual inductance coil is located between the two clamping blocks and the main body housing, and the clamping blocks are clamped on the mutual inductance coil.

[0011] According to a preferred embodiment, a plurality of installation buckles are arranged on one side of the cover plate, the main body housing is provided with installation clamping grooves corresponding to the installation buckles, the installation buckles are clamped in the installation clamping grooves, and the cover plate is detachably connected to the main body housing.

[0012] According to a preferred embodiment, an insulating coating is applied on both the main body housing and the cover plate, and the insulating coating is made of polyester resin.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. The main body housing and the cover plate are connected to form a relatively compact installation cavity. The wire winding column is penetrated through the main body housing and the cover plate, and the mutual inductance coil is installed in the installation cavity and sleeved on the wire winding column, reducing the overall volume of the mutual inductor. This not only improves the applicability of the mutual inductor in electronic devices but also avoids installation conflicts with other components. The wire winding column is connected with clamping blocks through second springs. Due to the elasticity of the second springs, the clamping blocks can perform telescopic movements in the clamping grooves. The mutual inductance coil is located between the clamping blocks and the main body housing, playing a role in limiting the mutual inductance coil and effectively preventing the sliding of the mutual inductance coil. At the same time, a plurality of reinforcing ribs and stiffeners are arranged inside the main body housing, enhancing the structural stability and ensuring good mechanical properties while miniaturizing.

[0015] 2. The wire winding post is provided with a wire passing groove, and a fixing component is arranged in the wire passing groove. The wire is threaded through the fixing component, and the fixing component can firmly fix the wire, avoiding measurement errors caused by wire loosening, so that the wire can always be in a stable state even in a complex and changeable working environment, thereby ensuring the accuracy of the measurement data and providing a basis for the stable operation of the system. At the same time, the polyester resin insulating coating applied on the main body housing and the cover plate further improves the insulation performance of the current transformer and ensures the electrical safety and stability of the current transformer during operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic structural view of the assembled utility model.

[0017] Figure 2 is a schematic structural view of the disassembled utility model.

[0018] Figure 3 is a schematic structural view of the disassembled fixing component.

[0019] Figure 4 is a schematic structural view of the main body housing.

[0020] Figure 5 is a schematic structural view of the fixing plate.

[0021] In the figure, the corresponding relationship between the component names and the drawing reference numerals is as follows:

[0022] 11. Main body housing; 12. Reinforcing rib; 13. Reinforcing rib; 14. Pin; 15. Connecting stud; 16. Installation slot; 21. Cover plate; 22. Mutual inductance coil; 23. Installation buckle; 31. Wire winding post; 32. Wire passing groove; 33. Connecting plate; 34. Slide groove; 35. Card slot; 36. Block; 41. Fixing plate; 42. Slide block; 43. Limit bolt; 44. Protrusion; 45. Limit hole; 46. Rubber pad. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] The following further describes in detail the embodiments of the present utility model with reference to the drawings and embodiments. The following embodiments are used to illustrate the technical solutions of the present utility model, but cannot be used to limit the protection scope of the present utility model.

[0024] Embodiment:

[0025] As Figures 1 to 5As shown in the figure, the present utility model provides a blade-type current transformer. The device includes a main body housing 11 and a cover plate 21. The cover plate 21 is connected to the main body housing 11 to form a relatively airtight and structurally compact installation cavity. Through grooves are provided on both the main body housing 11 and the cover plate 21, and a winding column 31 is passed through the through grooves. An induction coil 22 is installed in the installation cavity, and the induction coil 22 is sleeved on the winding column 31. This not only makes full use of the limited space but also optimizes the layout of the internal structure to the greatest extent. Multiple groups of reinforcing ribs 12 and reinforcing ribs 13 are provided inside the main body housing 11. The reinforcing ribs 12 and the reinforcing ribs 13 enhance the structural strength and stability of the entire main body housing 11, ensuring that the main body housing 11 is not easily deformed or damaged and providing protection for the key components inside. A wire groove 32 is provided on the winding column 31, and a fixing component is arranged in the wire groove 32. The wire is passed through the fixing component. The fixing component can effectively stabilize the wire, enabling it to maintain a stable position and state under various complex working conditions. Two groups of pins 14 are also provided on the main body housing 11. The induction coil 22 is respectively connected to these two groups of pins 14, ensuring that the electrical signals generated by the induction coil 22 can be accurately transmitted to the external circuit through the pins 14, providing a strong guarantee for the normal operation and measurement of the entire system.

[0026] The fixing component includes two groups of fixing plates 41. Multiple groups of connecting plates 33 are arranged inside the wire groove 32. The fixing plates 41 are located between two of the connecting plates 33. One end of the fixing plate 41 is provided with a slider 42, and the other end is detachably provided with a limiting bolt 43. A sliding groove 34 is also provided on the connecting plate 33. The slider 42 and the limiting bolt 43 are respectively clamped in the corresponding sliding grooves 34, enabling a sliding connection between the fixing plate 41 and the winding column 31.

[0027] Convex blocks 44 are provided on the corresponding surfaces of the fixing plate 41 and the winding column 31. Multiple groups of limiting holes 45 are provided on the convex blocks 44. Multiple groups of first springs are arranged between the fixing plate 41 and the winding column 31. The two ends of the first spring are respectively clamped in the corresponding limiting holes 45. The first spring endows the fixing plate 41 with a certain elastic telescopic ability, enabling the fixing plate 41 to adjust its position according to actual needs during the sliding process and maintaining a stable state after adjustment.

[0028] A rubber pad 46 is arranged on the inner side of the fixing plate 41. The wire is clamped between the two fixing plates 41, and the rubber pad 46 is in direct contact with the wire, which can effectively increase the friction with the wire, thereby further improving the fixing effect on the wire. At the same time, the rubber pad 46 can also play a role in buffering and protecting the wire, avoiding excessive extrusion and wear of the wire during the fixing process.

[0029] When the wire is placed between two sets of fixed plates 41, the elastic force of the first spring causes the fixed plates 41 to approach each other, thereby tightly clamping the wire. The rubber pad 46 not only increases the friction force but also can adapt to wires of different thicknesses, providing a more secure and stable fixation.

[0030] On one side of the main body housing 11, multiple sets of connecting studs 15 are provided. Corresponding to these connecting studs 15, the winding column 31 is provided with connecting holes. The connecting studs 15 pass through the connecting holes and are sleeved with nuts, realizing a detachable connection method between the winding column 31 and the main body housing 11. When maintenance, replacement, or adjustment of the winding column 31 is required, the nut can be easily unscrewed to disassemble the winding column 31 from the main body housing 11, with simple and quick operation. Multiple sets of card slots 35 are also provided on the winding column 31, and the clamping blocks 36 are clamped in the card slots 35. A second spring is provided in the card slots 35. The clamping blocks 36 are connected to the winding column 31 through the second spring. The mutual inductance coil 22 is located between the two clamping blocks 36 and the main body housing 11, and the clamping blocks 36 are clamped on the mutual inductance coil 22, effectively playing a role in limiting and fixing the mutual inductance coil 22. On one side of the cover plate 21, multiple sets of installation buckles 23 are provided, and the main body housing 11 is provided with installation card slots 16 corresponding to the installation buckles 23. The installation buckles 23 can be clamped in the installation card slots 16, thereby realizing a detachable connection between the cover plate 21 and the main body housing 11. This not only facilitates the assembly and disassembly of the device but also enables the cover plate 21 to be quickly opened during maintenance and repair, improving work efficiency.

[0031] In addition, insulating coatings are applied to both the main body housing 11 and the cover plate 21. The insulating coating is made of polyester resin. Polyester resin has excellent insulation performance, corrosion resistance, and wear resistance. The insulating coating applied to the surfaces of the main body housing 11 and the cover plate 21 can effectively prevent current leakage, ensuring the safety of the device and the operator. At the same time, this coating can also protect the main body housing 11 and the cover plate 21 from being eroded by the external environment, extending the service life of the device.

[0032] The specific usage method and function of this embodiment:

[0033] In use, correctly connect the pin 14 of the mutual inductor to the external circuit, paying attention to the accuracy and firmness of the connection to ensure the accurate transmission of electrical signals. Pass the wire to be measured through the fixing component in the wire slot 32 on the winding post 31, place the wire between the two sets of fixing plates 41, and the elastic force of the first spring will cause the fixing plates 41 to approach each other and tightly clamp the wire. The rubber pad 46 is in full contact with the wire to increase friction and provide buffer protection. When installing the mutual inductance coil 22, sleuth it on the winding post 31, located between the two sets of clamping blocks 36 and the main body housing 11. The clamping blocks 36 will limit and fix the mutual inductance coil 22 under the action of the second spring. If maintenance, replacement or adjustment of the winding post 31 is required, simply unscrew the nut on the connecting stud 15 to easily disassemble it. When it is necessary to open the device for internal inspection or maintenance, just disengage the installation buckle 23 on one side of the cover plate 21 from the installation slot 16 of the main body housing 11 to quickly open the cover plate 21. During the operation of the device, the polyester resin insulation coatings on the main body housing 11 and the cover plate 21 can effectively ensure the safety of the device and the operator and prevent the device from being eroded by the external environment.

[0034] The above shows and describes the basic principles, main features and advantages of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments.

Claims

1. A blade-type mutual inductor, comprising a main housing (11) and a cover plate (21), characterized in that: The cover plate (21) is connected to the main body shell (11) to form an installation cavity. The main body shell (11) and the cover plate (21) are both provided with through grooves, a winding post (31) is passed through the through grooves, a mutual inductance coil (22) is installed in the installation cavity, and the mutual inductance coil (22) is sleeved on the winding post (31); a plurality of groups of reinforcing ribs (12) and reinforcing ribs (13) are provided in the main body shell (11), a through groove (32) is provided on the winding post (31), a fixing component is provided in the through groove (32), a wire is passed through the fixing component, two groups of pins (14) are provided on the main body shell (11), and the mutual inductance coil (22) is respectively connected to the two groups of pins (14).

2. A blade-type mutual inductor according to claim 1, characterized in that: The fixing assembly comprises two groups of fixing plates (41), a plurality of groups of connecting plates (33) are arranged in the wire groove (32), the fixing plate (41) is located between two groups of the connecting plates (33), a slider (42) is arranged at one end of the fixing plate (41), and a limit bolt (43) is detachably arranged at the other end, a sliding groove (34) is provided on the connecting plate (33), the slider (42) and the limit bolt (43) are respectively clamped in the sliding groove (34), and the fixing plate (41) is slidably connected to the winding post (31).

3. A blade-type mutual inductor according to claim 2, characterized in that: The fixed plate (41) and the corresponding surfaces of the winding post (31) are both provided with protrusions (44), and the protrusions (44) are each provided with a plurality of groups of limiting holes (45). A plurality of groups of first springs are provided between the fixed plate (41) and the winding post (31), and the two ends of the first springs are respectively clamped in the limiting holes (45).

4. A blade-type mutual inductor according to claim 3, characterized in that: A rubber pad (46) is provided inside the fixing plate (41), the wire is clamped between two groups of the fixing plates (41), and the rubber pad (46) is in contact with the wire.

5. The blade-type mutual inductor according to claim 1, characterized in that: A plurality of groups of connecting studs (15) are arranged on one side of the main housing (11); the winding post (31) is provided with connecting holes corresponding to the connecting studs (15); the connecting studs (15) are passed through the connecting holes and are provided with nuts; the winding post (31) is detachably connected to the main housing (11).

6. A blade-type mutual inductor according to claim 5, characterized in that: The winding post (31) is provided with a plurality of groups of slots (35), a block (36) is clamped in the slot (35), a second spring is arranged in the slot (35), the block (36) is connected to the winding post (31) via the second spring, the mutual inductance coil (22) is located between two groups of the block (36) and the main body shell (11), and the block (36) is clamped on the mutual inductance coil (22).

7. A blade-type mutual inductor according to claim 6, characterized in that: A plurality of groups of mounting buckles (23) are arranged on one side of the cover plate (21); the main housing (11) is provided with mounting slots (16) corresponding to the mounting buckles (23); the mounting buckles (23) are mounted in the mounting slots (16); and the cover plate (21) and the main housing (11) are detachably connected.

8. A blade-type mutual inductor according to claim 7, characterized in that: The main shell (11) and the cover plate (21) are both coated with an insulating coating, and the insulating coating is made of polyester resin.