Anti-blocking ash hopper device of dust remover
By combining the design of fluidized air and vibrator in the dust collector ash bucket, dust dissipation is strengthened and adhered, and at the same time, the connection is reinforced by the clamping device, the existing dust collector ash bucket anti-blocking device has solved the problems of high power consumption, complex system and dust leakage, and the maintenance cost is reduced.
Patent Information
- Application Number
- CN202421884281.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-08-06
AI Technical Summary
The anti-blocking device of the existing dust collector has problems such as high power consumption and complex system. During long-term use, the anti-blocking device on the outer surface of the dust collector will cause vibration, loosening the connection between the connecting pipe and the dust bucket, resulting in dust leakage and increasing maintenance costs.
A dust collector anti-blocking ash bucket device is designed, and the fluidized air device and vibrator are combined to strengthen dust dissipation through the fluidized air of negative ion charge, and the dust is prevented from adhering to blockage through the vibrator on the outer surface of the ash bucket. At the same time, a clamping device is set to reinforce the connection between the connecting pipe and the ash bucket to prevent loosening.
It effectively avoids dust clumping on the inner wall of the ash bucket, and reinforces the connection to prevent the connection from loosening during operation, causing dust leakage, reducing the maintenance cost of the dust collector.
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Figure CN222998945U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of anti-blocking devices for dust collectors, in particular to an anti-blocking ash hopper device for a dust collector. Background Art
[0002] The ash hoppers of existing electrostatic precipitators usually set steam heating or electric heating as ash hopper heat tracing to prevent the ash hopper from being blocked due to the decrease in ash temperature and fluidity. At the same time, fluidizing air is set at the ash discharge port of the ash hopper, and the air temperature is increased to about 90 - 120 °C by electric heating and blown into the ash hopper to fluidize the ash in the ash hopper. The above devices all have the problems of high power consumption and complex systems.
[0003] In order to solve the above problems, the invention patent with the application number CN109625648A proposes an ash hopper anti-blocking and heat tracing-free system for electrostatic and bag dust removal systems, coating a polymer nano material on the ash hopper surface and installing an anti-blocking device on the fluidizing air pipeline. However, when the dust collector is used for a long time, the operation of the anti-blocking device on the outer surface of the ash hopper causes vibration of the ash hopper wall, which will loosen the connection between the fluidizing air pipeline and the ash hopper, resulting in the leakage of dust inside the ash hopper through the pipeline connection, increasing the maintenance cost of the dust collector. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the problem that when the dust collector is used for a long time, the operation of the anti-blocking device on the outer surface of the ash hopper causes vibration of the ash hopper wall, which will loosen the connection between the fluidizing air pipeline and the ash hopper, resulting in the leakage of dust inside the ash hopper through the pipeline connection, increasing the maintenance cost of the dust collector, and proposes an anti-blocking ash hopper device for a dust collector.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme: an anti-blocking ash hopper device for a dust collector, including a fluidizing air device, a connecting pipe is arranged on one side of the fluidizing air device, a ash hopper body is arranged on one side of the fluidizing air device, one end of the connecting pipe is connected to one side of the ash hopper body through a flange, vibrating devices for vibrating the ash hopper body are arranged on both sides of the outer surface of the ash hopper body, a support plate for supporting and installing the fluidizing air device is arranged on one side of the ash hopper body, the fluidizing air device is located at one side of the top of the support plate, and a clamping device for strengthening the connection between the connecting pipe and one side of the ash hopper body is arranged on the outer surface of the support plate.
[0006] The effects achieved by the above components are as follows: after the dust enters the ash hopper body, the fluidizing air device is operated to allow the fluidizing air with negative ion charge to enter the ash hopper body through the connecting pipe, so that the dust inside the ash hopper body collides with the negative ions and becomes negatively charged, thereby increasing the repulsive force between the dust particles and preventing them from sticking together, thereby enhancing dust dispersion. The vibrator on the outer surface of the ash hopper is operated to vibrate the ash hopper body to avoid as much as possible the dust adhering to the inner wall of the ash hopper body and forming a blockage. The connection between the connecting pipe and the ash hopper body is reinforced by the clamping device to avoid as much as possible the loosening of the connection between the connecting pipe and the ash hopper body when the vibrator is running.
[0007] Preferably, the clamping device includes a rectangular block, which is located below the connecting tube, and the top end of the rectangular block is rotatably connected to a threaded barrel, and the inner wall of the threaded barrel is threadedly connected to two screws, and the outer surfaces of the two screws have opposite thread directions, and L-shaped blocks are fixedly connected to both sides of the screw, and a plurality of sliding grooves are provided on the outer surface of the frame plate, one end of the L-shaped block slides on the inner wall of the sliding groove, one end of the screw is fixedly connected to a connecting rod, and the end of the connecting rod away from the screw is fixedly connected to a semicircular groove plate.
[0008] The effect achieved by the above components is: by setting a semicircular groove plate, after connecting the connecting pipe of the fluidizing air device to one side of the ash hopper body, the threaded barrel on the outer surface of the rectangular block can be pushed to rotate, so that the two screws move in the same direction on the inner wall of the threaded barrel, and the L-shaped blocks on both sides of the screw will slide on the inner wall of the slide groove. The semicircular groove plate is driven to move by the connecting rod to clamp the two semicircular groove plates on the outside of the flange at the connection between the connecting pipe and the ash hopper body, so as to reinforce the connection between the connecting pipe and the ash hopper body, and avoid as much as possible the loose connection between the connecting pipe and the ash hopper body when the vibrator is in operation, resulting in dust leakage.
[0009] Preferably, an oblique rod is fixedly connected to the outer surface of the connecting rod, and one end of the oblique rod away from the connecting rod is fixedly connected to one side of the semicircular groove plate.
[0010] The effect achieved by the above components is that the connection between the connecting rod and the semicircular groove plate can be supported and reinforced by arranging the inclined rod, thereby avoiding deformation and fracture of the connection between the semicircular groove plate and the connecting rod due to stress as much as possible.
[0011] Preferably, a plurality of convex strips are fixedly connected to the outer surface of the threaded barrel, and the convex strips are distributed in a circular shape on the outer surface of the threaded barrel.
[0012] The effect achieved by the above components is that the rotation of the threaded barrel can be more conveniently controlled by pushing the threaded barrel against the convex strips on the outer surface of the threaded barrel with hands without slipping.
[0013] Preferably, an adjusting component is provided at the bottom end of the rectangular block. The adjusting component includes a T-shaped block. The top end of the T-shaped block is fixedly connected to the bottom end of the rectangular block. A T-shaped groove is formed on the outer surface of the shelf plate. The outer surface of the T-shaped block slides on the inner wall of the T-shaped groove. A bolt is rotatably connected to the inner wall of the T-shaped groove. The outer surface of the bolt is threadedly connected to the inner wall of the T-shaped block.
[0014] The effect achieved by the above components is that by setting the bolt, when using the clamping device, the bolt can be rotated to control the movement of the T-shaped block on the outer surface of the bolt and the inner wall of the T-shaped groove to adjust and correct the horizontal positions of the rectangular block and the two semi-circular groove plates to adapt to the installation position of the connecting pipe, thereby improving the clamping effect between the connecting pipe and the hopper body.
[0015] Preferably, a fastening device is provided on one side of the rectangular block. The fastening device includes a U-shaped block. The two ends of the U-shaped block are fixedly connected to one side of the rectangular block. Two round rods are slidably connected to the inner wall of the U-shaped block. One end of each round rod is fixedly connected to a bending plate. One side of the bending plate is attached to the outer surface of the threaded cylinder. Springs are arranged on the outer surfaces of the round rods. The two ends of each spring are respectively fixedly connected to one side of the bending plate and one side of the U-shaped block.
[0016] The effect achieved by the above components is that when adjusting the positions of the two semi-circular groove plates through the threaded cylinder, the two round rods are pulled to slide on the inner wall of the U-shaped block and the springs are compressed to make the bending plate away from the outer surface of the threaded cylinder. After pushing the threaded cylinder to adjust the positions of the two semi-circular groove plates, the round rods are released and the springs will return to their original state and push the round rods to slide to press one side of the bending plate against the outer surface of the threaded cylinder, as much as possible to prevent the threaded cylinder from accidentally rotating and affecting the clamping stability of the clamping device on the connecting pipe.
[0017] Preferably, one end of each of the two round rods is fixedly connected to a groove block. Grooves are formed on the upper and lower sides of the outer surface of the groove block.
[0018] The effect achieved by the above components is that it is more convenient to pull the groove block to control the movement of the round rods and the bending plate by pinching the two grooves on the outer surface of the groove block.
[0019] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:
[0020] In the present utility model, by providing a clamping device, the positions of the two semi-circular groove plates are adjusted by controlling the rotation of the threaded cylinder, and the two semi-circular groove plates are clamped outside the flange at the connection between the connecting pipe and the hopper body to reinforce the connection between the connecting pipe and the hopper body, as much as possible to prevent the connection between the connecting pipe and the hopper body from loosening and causing dust leakage when the vibrator operates. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1It is a three-dimensional structural schematic diagram of the utility model;
[0022] Figure 2 It is a three-dimensional structural schematic diagram of the frame plate of the utility model;
[0023] Figure 3 For this utility model Figure 2 A local enlarged three-dimensional structure schematic diagram;
[0024] Figure 4 It is a schematic diagram of the three-dimensional structure of the slot plate of the utility model;
[0025] Figure 5 It is a three-dimensional structural schematic diagram of the bolt of the utility model;
[0026] Figure 6 It is a schematic diagram of the three-dimensional structure of the T-shaped block of the utility model.
[0027] Legend: 1. Fluidizing air device; 2. Clamping device; 3. Fastening device; 4. Connecting pipe; 5. Vibrator; 6. Ash hopper body; 7. Frame plate; 21. Rectangular block; 22. Threaded barrel; 23. Screw; 24. L-shaped block; 25. Slide; 26. Connecting rod; 27. Semicircular groove plate; 28. Oblique rod; 29. Adjustment assembly; 291. T-slot; 292. T-block; 293. Bolt; 210. Raised strip; 31. U-shaped block; 32. Round rod; 33. Spring; 34. Slot block; 35. Bending plate; 36. Groove. DETAILED DESCRIPTION
[0028] Embodiment 1, as Figures 1-3 As shown, a dust collector anti-blocking ash hopper device comprises a fluidizing air device 1, a connecting pipe 4 is arranged on one side of the fluidizing air device 1, an ash hopper body 6 is arranged on one side of the fluidizing air device 1, one end of the connecting pipe 4 is connected to one side of the ash hopper body 6 through a flange, vibrators 5 for vibrating the ash hopper body 6 are arranged on both sides of the outer surface of the ash hopper body 6, a frame plate 7 for supporting and installing the fluidizing air device 1 is arranged on one side of the top of the frame plate 7, and a clamping device 2 for reinforcing the connection between the connecting pipe 4 and one side of the ash hopper body 6 is arranged on the outer surface of the frame plate 7, and dust enters After entering the ash hopper body 6, the fluidizing air device 1 is operated to allow the fluidizing air with negative ion charge to enter the ash hopper body 6 through the connecting pipe 4, so that the dust inside the ash hopper body 6 collides with the negative ions and becomes negatively charged, thereby increasing the repulsive force between the dusts and preventing them from sticking together, thereby enhancing the dust dispersion. The vibrator 5 on the outer surface of the ash hopper body 6 is operated to vibrate the ash hopper body 6 to avoid as much as possible the dust adhering to the inner wall of the ash hopper body 6 and forming a blockage. The connection between the connecting pipe 4 and the ash hopper body 6 is reinforced by the clamping device 2 to avoid as much as possible the loosening of the connection between the connecting pipe 4 and the ash hopper body 6 when the vibrator 5 is running.
[0029] Reference Figures 2-4 As shown, in this embodiment: the clamping device 2 includes a rectangular block 21, the rectangular block 21 is located below the connecting tube 4, the top of the rectangular block 21 is rotatably connected to a threaded barrel 22, the inner wall of the threaded barrel 22 is threadedly connected to two screws 23, the outer surfaces of the two screws 23 have opposite thread directions, and both sides of the screw 23 are fixedly connected to L-shaped blocks 24, the outer surface of the frame plate 7 is provided with a plurality of slide grooves 25, one end of the L-shaped block 24 slides on the inner wall of the slide groove 25, one end of the screw 23 is fixedly connected to a connecting rod 26, and the end of the connecting rod 26 away from the screw 23 is fixedly connected to a semicircular groove plate 27, by setting the semicircular groove plate 27. After the connecting pipe 4 of the fluidizing air device 1 is connected to one side of the ash hopper body 6, the threaded barrel 22 on the outer surface of the rectangular block 21 can be pushed to rotate, so that the two screws 23 move in the same direction on the inner wall of the threaded barrel 22, and the L-shaped blocks 24 on both sides of the screw 23 will slide on the inner wall of the slide groove 25. The semicircular groove plates 27 are driven by the connecting rod 26 to move and the two semicircular groove plates 27 are stuck on the outer side of the flange at the connection between the connecting pipe 4 and the ash hopper body 6, so as to strengthen the connection between the connecting pipe 4 and the ash hopper body 6, and avoid the loose connection between the connecting pipe 4 and the ash hopper body 6 when the vibrator 5 is in operation, resulting in dust leakage.
[0030] Reference Figures 2-6 As shown, in this embodiment: the outer surface of the connecting rod 26 is fixedly connected with an inclined rod 28, and the end of the inclined rod 28 away from the connecting rod 26 is fixedly connected to one side of the semicircular groove plate 27. By providing the inclined rod 28, the connection between the connecting rod 26 and the semicircular groove plate 27 can be supported and reinforced, and deformation and fracture of the connection between the semicircular groove plate 27 and the connecting rod 26 can be avoided as much as possible. The outer surface of the threaded barrel 22 is fixedly connected with a plurality of convex strips 210, and the convex strips 210 are distributed in a circle on the outer surface of the threaded barrel 22. By pressing the convex strips 210 on the outer surface of the threaded barrel 22 with your hand to push the threaded barrel 22, the rotation of the threaded barrel 22 can be controlled more conveniently without slipping of the hand.
[0031] Reference Figures 2-6 As shown, in this embodiment: an adjustment component 29 is provided at the bottom end of the rectangular block 21, and the adjustment component 29 includes a T-shaped block 292, the top end of the T-shaped block 292 is fixedly connected to the bottom end of the rectangular block 21, and a T-shaped slot 291 is provided on the outer surface of the frame plate 7, and the outer surface of the T-shaped block 292 slides on the inner wall of the T-shaped slot 291, and the inner wall of the T-shaped slot 291 is rotatably connected with a bolt 293, and the outer surface of the bolt 293 is threadedly connected to the inner wall of the T-shaped block 292. By setting the bolt 293, when using the clamping device 2, the bolt 293 can be rotated to control the T-shaped block 292 to move on the outer surface of the bolt 293 and the inner wall of the T-shaped slot 291 to adjust and correct the horizontal position of the rectangular block 21 and the two semicircular groove plates 27 to adapt to the installation position of the connecting pipe 4 and improve the clamping effect between the connecting pipe 4 and the ash hopper body 6.
[0032] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 6 As shown, in this embodiment: A fastening device 3 is provided on one side of the rectangular block 21. The fastening device 3 includes a U-shaped block 31. The two ends of the U-shaped block 31 are fixedly connected to one side of the rectangular block 21. Two round rods 32 are slidably connected to the inner wall of the U-shaped block 31. One end of the round rod 32 is fixedly connected to a bent plate 35. One side of the bent plate 35 is attached to the outer surface of the threaded cylinder 22. A spring 33 is provided on the outer surface of the round rod 32. The two ends of the spring 33 are respectively fixedly connected to one side of the bent plate 35 and one side of the U-shaped block 31. When adjusting the positions of the two semi-circular groove plates 27 through the threaded cylinder 22, pull the two round rods 32 to slide on the inner wall of the U-shaped block 31 and compress the spring 33 to make the bent plate 35 away from the outer surface of the threaded cylinder 22. After pushing the threaded cylinder 22 to adjust the positions of the two semi-circular groove plates 27, release the round rod 32 and the spring 33 will return to its original state and push the round rod 32 to slide to press one side of the bent plate 35 against the outer surface of the threaded cylinder 22, as much as possible to prevent the threaded cylinder 22 from accidentally rotating and affecting the clamping stability of the clamping device 2 on the connecting pipe 4. One end of the two round rods 32 is fixedly connected to a groove block 34. Grooves 36 are opened on the upper and lower sides of the outer surface of the groove block 34. Pinching the two grooves 36 on the outer surface of the groove block 34 can more conveniently pull the groove block 34 to control the movement of the round rod 32 and the bent plate 35.
[0033] Working principle: When installing the fluidizing air device 1 on one side of the ash hopper body 6, the fluidizing air device 1 is installed on one side of the frame plate 7, so that the connecting pipe 4 is connected to one side of the ash hopper body 6 through the flange, and then the bolt 293 is turned to control the T-shaped block 292 to move on the outer surface of the bolt 293 and the inner wall of the T-shaped groove 291 to adjust the horizontal position of the rectangular block 21 and fix it, and then pinch the two grooves 36 on the outer surface of the groove block 34 to pull the groove block 34 to control the round rod 32 to slide on the inner wall of the U-shaped block 31 and compress the spring 33 to make the bending plate 35 away from the outer surface of the threaded cylinder 22, and then push the threaded cylinder 22 to rotate so that the two screws 23 move in the same direction on the inner wall of the threaded cylinder 22, and the L-shaped blocks 24 on both sides of the screw 23 will slide on the inner wall of the slide groove 25, and the semicircular groove plate 27 is driven to move through the connecting rod 26 to clamp the two semicircular groove plates 27 between the connecting pipe 4 and the ash hopper The flange outside of the connection of the body 6 strengthens the connection between the connecting pipe 4 and the ash hopper body 6, and then the slot block 34 is loosened and the spring 33 will return to its original state and push the round rod 32 to slide to press one side of the curved plate 35 against the outer surface of the threaded cylinder 22. When dust passes through the inside of the ash hopper body 6, the fluidizing air device 1 is operated to allow the fluidizing air with negative ion charge to pass through the connecting pipe 4 into the inside of the ash hopper body 6, so that the dust inside the ash hopper body 6 collides with the negative ions and becomes negatively charged, thereby increasing the repulsive force between the dust and preventing it from sticking into blocks, thereby strengthening the dust dispersion, and vibrating the ash hopper body 6 by operating the vibrator 5 on the outer surface of the ash hopper body 6 to avoid dust adhering to the inner wall of the ash hopper body 6 to form a block as much as possible. During the operation of the vibrator 5, the connection between the connecting pipe 4 and the ash hopper body 6 can be reinforced through two semicircular slot plates 27 to avoid loosening of the connecting pipe 4 as much as possible.
[0034] The above is only a preferred embodiment of the utility model, and does not limit the utility model in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the utility model without departing from the technical solution of the utility model still belongs to the protection scope of the technical solution of the utility model. In the description of the utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood by specific circumstances.
Claims
1. A dust collector ash hopper anti-blocking device, comprising a fluidizing air device (1), characterized in that: A connecting pipe (4) is provided on one side of the fluidizing air device (1), and an ash hopper body (6) is provided on one side of the fluidizing air device (1). One end of the connecting pipe (4) is connected to one side of the ash hopper body (6) via a flange. Vibrators (5) for vibrating the ash hopper body (6) are provided on both sides of the outer surface of the ash hopper body (6). A frame plate (7) for supporting and installing the fluidizing air device (1) is provided on one side of the ash hopper body (6). The fluidizing air device (1) is located on one side of the top end of the frame plate (7), and a clamping device (2) for reinforcing the connection between the connecting pipe (4) and one side of the ash hopper body (6) is provided on the outer surface of the frame plate (7).
2. A dust collector anti-blocking ash hopper device according to claim 1, characterized in that: The clamping device (2) comprises a rectangular block (21), wherein the rectangular block (21) is located below the connecting tube (4), the top end of the rectangular block (21) is rotatably connected to a threaded cylinder (22), the inner wall of the threaded cylinder (22) is threadedly connected to two screw rods (23), the outer surfaces of the two screw rods (23) have threads in opposite directions, both sides of the screw rod (23) are fixedly connected to L-shaped blocks (24), the outer surface of the frame plate (7) is provided with a plurality of sliding grooves (25), one end of the L-shaped block (24) slides on the inner wall of the sliding groove (25), one end of the screw rod (23) is fixedly connected to a connecting rod (26), and the end of the connecting rod (26) away from the screw rod (23) is fixedly connected to a semicircular groove plate (27).
3. A dust collector anti-blocking ash hopper device according to claim 2, characterized in that: An oblique rod (28) is fixedly connected to the outer surface of the connecting rod (26), and one end of the oblique rod (28) away from the connecting rod (26) is fixedly connected to one side of the semicircular groove plate (27).
4. A dust collector anti-blocking ash hopper device according to claim 3, characterized in that: A plurality of convex strips (210) are fixedly connected to the outer surface of the threaded barrel (22), and the convex strips (210) are distributed in a circular pattern on the outer surface of the threaded barrel (22).
5. A dust collector anti-blocking ash hopper device according to claim 4, characterized in that: The bottom end of the rectangular block (21) is provided with an adjustment component (29) capable of adjusting the positions of the rectangular block (21) and the two semicircular groove plates (27).
6. A dust collector anti-blocking ash hopper device according to claim 5, characterized in that: The adjustment assembly (29) comprises a T-shaped block (292), the top end of the T-shaped block (292) is fixedly connected to the bottom end of the rectangular block (21), the outer surface of the frame plate (7) is provided with a T-shaped slot (291), the outer surface of the T-shaped block (292) slides on the inner wall of the T-shaped slot (291), the inner wall of the T-shaped slot (291) is rotatably connected with a bolt (293), and the outer surface of the bolt (293) is threadedly connected to the inner wall of the T-shaped block (292).
7. A dust collector anti-blocking ash hopper device according to claim 6, characterized in that: A fastening device (3) is provided on one side of the rectangular block (21), and the fastening device (3) comprises a U-shaped block (31), two ends of the U-shaped block (31) are fixedly connected to one side of the rectangular block (21), the inner wall of the U-shaped block (31) is slidably connected to two round rods (32), one end of the round rod (32) is fixedly connected to a bent plate (35), one side of the bent plate (35) is attached to the outer surface of the threaded cylinder (22), and a spring (33) is provided on the outer surface of the round rod (32), and two ends of the spring (33) are respectively fixedly connected to one side of the bent plate (35) and one side of the U-shaped block (31).
8. The dust collector anti-blocking ash hopper device according to claim 7, characterized in that: One end of the two round rods (32) is fixedly connected to a slot block (34), and grooves (36) are provided on the upper and lower sides of the outer surface of the slot block (34).
Citation Information
Patent Citations
Ash bucket anti-blocking and heat tracing-free system for static electricity and cloth bag dust removal system
CN109625648A